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Preface Thank you very much for your purchase! This manual covers safety precaution, technical specification, operation interface, installation& connection, function&operation and so on. In order to make the product running at its best, please read this manual in advance, and reserve it for the future reading. The technology update, function enhancement and quality improvement may lead to some differences between this manual and the physical product, please understand.
1. Safety Precaution Lithium Battery Installation A Lithium battery should be equipped in the product. If it is not allowed to be transported together with the product because of embargo, please make a purchase according to the model offered by us and install it by yourself. ...
COM1[RS232]&COM2[RS485] for connecting Host IPC/PLC and LED Remote Display. COM[RS232] for connecting RS232 Serial Printer with Baud Rate ‘9600bps’, Parity Check ‘None’, 8 Data Bits and 1 Stop Bit USB1 for connecting USB mouse, downloading HMI software from U-disk and copying data to U-disk.
3.5.2 Prompt Message Message Alarm Cause Solution Alarm or Auto-stop with ‘Target Refer to parameter [203] ‘Target Batch Count’, Target Batch Batch Finished’ or ‘Target Weight [204] ‘Target Batch Weight’ and [301] ‘Target Finished Finished’. Batch Control’. It’s in the packing process of the last The message will disappear after the present batch Last Batch batch.
4.2.4 Digital Communication Terminal Description Special for manufacturer. COM1 RS232 Digital Communication Port [Definable] Transmit Data [TXD]. Receive Data [RXD]. COM1 Signal Ground [GND]. COM2 Shield Ground [GND]. COM2 RS485 Digital Communication Port [Definable] Data -. Data +. RS232 Serial Printer Port [DB9] Receive Data.
4.3 DI/DO Ex-factory Assignment DI [Valid with high-level input voltage 24V] Signal Name Description Auto/Manual. AUTO ON: Auto state. OFF: Manual state / Emergency Stop. Start. ‘Auto/Stop’ state: Start. In ‘Auto/Running’ process: Clear Alarm [Deviation Alarm START Acknowledge] ‘Auto/Pause’ state: Clear Alarm & Recover Running. OFF→ON→OFF.
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DO [Transistor, Valid with high-level output voltage 24V] Signal Name Description DC24V Input -. 1_SP1 Weigher #1 High-speed Feed. 1_SP2 Weigher #1 Medium-speed Feed. 1_SP3 Weigher #1 Low-speed Feed. Weigher #1 Dump. 1_DUMP ON: Open Dumping Gate. OFF: Close Dumping Gate. 2_SP1 Weigher #2 High-speed Feed.
4.4.2 DI/DO Connection Selector Switch AUTO Auto/Manual Push Button START Travel switch or Pedal Switch BAG_I Bag-clamp/release Request LAST Push Button Last Batch[Normal Stop] SPY_P Selector Switch Material Auto-supply Permit FH_HI Material Level Switch Material Level High Limit FH_LO Material Level Low Limit DO [Transistor] -...
4.4.3 Working Timing Diagram Weight T1: Delay After Clamping Bag Positive Deviation Target Value T2: Delay to Auto ZERO Target - Fall Negative Deviation T3: T3 Delay to Auto-feed T4: No Comparing Time Target - SP2 Lead T5: Delay to Stabilize Weight T6: Max.
5. Operation Procedure Connection & Power on Scale Setting Zero Calibration Load Calibration [Loss Calibration] Auto Zero Tracking Range & Zero Fine Adjusting Range Setting Working Mode Setting Timer Setting Formula Setting Other Settings Working Process Control...
6.2 Main Menu Function Main Menu Second Menu Description Authorization Scale Scale parameters setting. Calibration Calibration parameters setting. Setpoint Setpoint parameters setting. F1 Settings Mode Working mode parameters setting. Timer Timer parameters setting. Comm. Communication parameters setting. Engineer Display Display and operation interface parameters setting. Administrator Zero Calibration without loading on the weigher to correct Zero Value.
6.3 F1 Settings 6.3.1 Weighing Parameters Sign Range Default Description Weight Unit Weight Unit 0: UserSet; 1: g; 2: kg; 3: t 40101 4: lb[pound]; 5: oz[ounce] Decimal Point Decimal Point Position 40103 Position 0: 0; 1: 0.0; 2: 0.00; 3: 0.000 Scale Capacity Max.
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Sign Range Default Description Stablity Judging Range [d: Division] Stablity Judging Weight Variance per [109] ‘Stablity Judging 0~99 40125 Range Time’ being within [108] ‘Stablity Judging Range’ means ‘Weight is stable’. Stablity Judging 0.1~9.9 Stablity Judging Time [s] 40127 Time SP1&SP2 Anti-vibration Filter1 SP1&SP2 Filter1 is used for setpoint control of SP1...
6.3.2 Calibration Parameters Sign Range Default Description Auto Zero Tracking Rate Set value = 0: No ‘Auto Zero Tracking’. Set value > 0: Only when ‘Weight is stable’ and Auto Zero ‘Zero Variation Rate < Auto Zero Tracking 0.0~25.0 40151 Tracking Rate Rate’, it’s allowed to enter Auto Zero Tracking process.
6.3.3 Setpoint Parameters Sign Range Default Description Target Batch Count Set value = 0: No judging ‘Target Batch Target Batch Finished’. 0~60000 40239 Count Set value > 0: After Batch Count reached to this set value, the controller will display prompt message.
6.3.4 Working Mode Parameters Sign Range Default Description Application Mode 0: APP1 Single-scale Mode Application 1: APP2 Double-scale Mode 40301 Mode 2: APP3 Three-scale Mode 3: APP4 Four-scale Mode Authorization: Administrator. Target Batch [Count/Weight] Control 0: OFF Target Batch 1: ON [With Target Batch Count finished or 40303 Control...
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Sign Range Default Description t2 SP3 OFF 0.03 t2 SP3 OFF Holding Time [s] 0.50 40315 Holding Time ~9.99 Used for SP3 Inching Feeding Mode. Auto SP3 Re-feed for Fall Point 0: OFF 1: ON [If the auto-feeding process stops abnormally because of heavy impact on the weighing hopper, and ‘Feeding Weight <...
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Sign Range Default Description Fall Auto Interval of Fall Value Auto Correction N Correction 1~99 After Deviation Alarm Count reached to N, Fall 40325 Interval Value will be corrected automatically. Fall Value Auto Correction Range Fall Auto If the absolute value of deviation exceeds this 40327 Correction Range ~60000...
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Sign Range Default Description Bag-shaking Permission 0: OFF [No Bag-shaking & Bag-moving Process] 1: ON [After the packing bag filled with materials, bag-beater will beat packing horizontally or the bag-shaker will shake the Bag-shaking packing bag vertically for making the materials in 40341 Permission the packing bag tight, then the bag-shaker will...
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Sign Range Default Description Auto Bag-releasing Cycle Interval Single Hopper Packing Mode: After Batch Count reached to this set value, the Bag-releasing packing bag will be released automatically. 1~99 40357 Cycle Interval Combination Packing Mode: After Combination Batch Count reached to this set value, packing will...
6.3.5 Timer Parameters Sign Range Default Description T1 Delay After Clamping Bag [s] After ‘Bag-clamping Request’ DI signal took effect, the DO switch ‘Clamp/Release Bag’ will turn on automatically to clamp the packing bag. The delay T1 Delay After 0.00 time T1 is used for ensuring the action of 0.50 40401...
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Sign Range Default Description T4.SP3 No Comparing Time [s] When the process of ‘Medium-speed Feed’ stops, the flow sudden-change of falling materials will T4.SP3 No 0.00 make the weighing hopper vibrating, so it’s 0.80 40411 Comparing Time ~9.99 prohibitted to compare Feeding Weight with SP3 Setpoint in the time T4.SP3.
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Sign Range Default Description T6 Max. Dumping Gate Opening Time [s] In the dumping process, once the dumping gate’s opening time is up to T6 or the DI switch ‘Dumping Gate Opened in Place’ turns on, the process of opening dumping gate will end. T6 Max.
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Sign Range Default Description T8a Max. Dumping Gate Closing Time [s] With the DI signal ‘Dumping Gate Closed in Place’ being used, after ‘Start’ signal inputted, if there is no ‘ON’ signal from the DI, the process of closing dumping gate will start automatically. In the process of closing dumping gate, once the closing time is up to T8a or the DI switch T8a Max.
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Sign Range Default Description T11 Max. Dumping Time [s] Set value = 0: No Limit. Set value > 0: Once ‘Dumping Time ≥ T11’, the T11 Max. 0~999 alarm signal ‘Dumping Overtime’ will be outputted. 40427 Dumping Time Dumping Time: The time from the dumping process starting to ‘Weight ≤...
6.3.7 Display Parameters Sign Range Default Description Date Format 0: YYYY-MM-DD [Year-Month-Day] Date Format 1: MM-DD-YYYY [Month-Day-Year] 2: DD-MM-YYYY [Day-Month-Year] Auto Screen-locking 0: OFF Auto 1: ON [The operating buttons of main Screen-locking display interface will be locked automatically if there is not any button operation in one minute] Exfactory Date Exfactory Date...
6.4 F2 Calibration 6.4.1 Static Calibration Operation Steps: Step0: Press the button【#1】/【#2】/【#3】/【#4】to let its status bar being red for selecting ‘Weigher No.’. Step1: Zero Calibration. Let the weigher at unloading and static state, after the real-time weight display value being stable, press the button【Zero Cal.】to display and save the new If the new Zero Zero Value.
6.4.2 Loss Calibration Do Loss Caliration to correct Span Coefficient acccording to the weight of the materials dumped from the weighing hopper. Operation Steps: Step0: Press the button【#1】/【#2】/【#3】/【#4】to let its status bar being red for selecting ‘Weigher No.’. Step1: Feed some materials into the weighing hopper, then stop the feeding process. After the real-time weight being stable, press【FeedEnd】to get AD0 Value Name...
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Step2: Dump the partial or all materials in the weighing hopper into a packing bag, then stop the dumping process. After the real-time weight being stable, press【LossEnd】to get AD1 Value Step3: Weigh the actual weight of the materials in the packing bag on a high-accuracy weigher, then press the button【Weight】to input the weight value as ‘Calibrating Weight’.
6.5.3 AO Assignment Sign Range Default Description AO1-AO4 Signal 0: #1 Material Supplying Control 1: #1 Product Conveying Control 2: #1 Feeding Control 3: #1 High-speed Feed 4: #1 Medium-speed Feed 5: #1 Low-speed Feed 6: #1 Material Feeder Control 7: #2 Material Supplying Control 8: #2 Product Conveying Control 9: #2 Feeding Control...
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Sign Range Default Description #1 EMR_AO0 - EMR_AO7 Signal #2 EMR_AO0 - EMR_AO7 Signal 0: #1 Material Supplying Control 1: #1 Product Conveying Control 2: #1 Feeding Control 3: #1 High-speed Feed 4: #1 Medium-speed Feed #1 EMR_AO0 40769 5: #1 Low-speed Feed #1 EMR_AO1 40771 6: #1 Material Feeder Control...
6.6 External Devices Control 6.6.1 Automatic Bagging Machine Control Parameter Set DO Function Definition DI Function Definition [330] = ‘1: Auto’ 4: Clamp/Release Bag 16: Bag Clamped in Place [330] Bag-clamping Mode; [411] T9 Bag-clamp/release Interval. Weighing Controller DO [Clamp/Release Bag] Automatic Bagging Machine DI [Bag Clamped in Place] 6.6.2 Label Printer Control...
6.6.4 Dumping Gate Control Dumping Gate DO Function Definition DI Function Definition 5: #1 Dump [ON: Open Dumping Gate; OFF: Close] Air-operated 25: #2 Dump Dumping Gate 65: #3 Dump 85: #4 Dump 19: #1 Open Dumping Gate [ON…OFF in place] 20: #1 Close Dumping Gate [ON…OFF in place]...
6.6.10 Supply Material into Feeding Hopper with High&Low Material Levels Parameter Set DO Function Definition DI Function Definition 50: Material Auto-supply Permit 41: Material Supplying Gate Control [414] 51: Material Level High Limit [Supply Material into Feeding Hopper] 52: Material Level Low Limit [414] T12 Max.
6.6.11 Supply Material into Feeding Hopper with Low Material Level Parameter Set DO Function Definition DI Function Definition 50: Material Auto-supply Permit 52: Material Level Low Limit 41: Material Supplying Gate Control [414] [Supply Material into Feeding Hopper] No using: 51: Material Level High Limit [414] Max.
6.6.12 Supply Material into Feeding Hopper with High Material Level Parameter Set DO Function Definition DI Function Definition 50: Material Auto-supply Permit 51: Material Level High Limit [414] 41: Material Supplying Gate Control [415] [Supply Material into Feeding Hopper] No using: 52: Material Level Low Limit [414] Max.
Appendix A. Print Formats Table 1. Batch Records BATCH RECORD ------------------------ Starting Time of Auto-printing 2016-08-12 09:00:20 ------------------------ 49.99kg Batch No. Feeding Weight 50.01kg 49.98kg 50.02kg … ------------------------ 2016-08-12 09:10:20 End Time of Auto-printing Table 2. Totalizing Report TOTAL REPORT ------------------------ TOTAL:...
Appendix B. Register Table of Host-Slave MODBUS[ASCII/RTU] Address Data Name Attr. Description [HEX] Working Recipe No. 40199 03/10 0~99: Recipe No. 1~100 0x01/02/03/04: #1/#2/#3/#4 Start Calibration Static Calibration 41101 0x21: End Zero Calibration 0x22: End Load Calibration AD Value 41003 41023 41043 41063...
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Address Data Name Attr. Description [HEX] 41227 41229 41231 41233 41227.0 1: RAM Fault 41227.1 1: EEPROM Fault 41227.2 1: Parameter Error Bit3 1: Signal Error Bit4 1: ADC Fault Bit5 1: Over ADC Range Bit6 1: Overload Alarm Bit7 1: Weight Upper Limit Alarm Alarm State Bit8...
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Address Data Name Attr. Description [HEX] 0x05/06/07/08: #1/#2/#3/#4 Start/Stop High-speed Feeding 0x15/16/17/18: #1/#2/#3/#4 Start/Stop Medium-speed Feeding 0x25/26/27/28: #1/#2/#3/#4 Start/Stop Low-speed Feeding Manual Operation 41407 0x35/36/37/38: #1/#2/#3/#4 Start/Stop Dumping 0x45: Clear Alarm 0x55/56/57/58: #1/#2/#3/#4 Manual Start/Stop Re-feeding [Valid at Auto-pause state with Negative Deviation Alarm] 0xA1/B1/C1/D1: #1/#2/#3/#4...
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Recipes Modification Step1: Select Recipe No. for Modifying. Data Name Type Address Attr. Description [HEX] Recipe No. for Long 41197 03/10 0~99: Recipe No. 1~100 Modifying Step2: Modify Recipe Parameters. Weigher No. / Register Address Parameter Target Value 42001 42021 42041 42061 SP1 Lead Value...
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Parameter Range Default Description Target Value 0~60000 5000 Set value = 0: The feeding system will not work. Set value = 0: The DO switch ‘High-speed Feed’ will not participate in the feeding process. Set value > 0: When ‘Feeding Weight≥(Target Value-SP1 Lead)’...
Appendix C. Data Frame Format of Continuous Sending [ASCII] Table 1 FORMAT START DATA1 DATA 2 … DATA N Checksum Character CR LF See Table 3 ASCII 0DH 0AH Bytes How to get ‘Checksum’: Add all the ASCII values ahead of Checksum to get a single-byte hexadecimal data, then conver it to two ASCII values.
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2014F108-43 CPC16/042376 Changsha Supmeter Technological Co., Ltd. Address: Building A6, Lugu International Industrial Park, Changsha, 410205, China Tel: +86 731 85115100 Fax: +86 731 85158100 Website: www.supmeter.com E-mail: supmeter@supmeter.com...
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