Supmeter BST100-E81 Operation Manual

Weighing controller

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BST100-E81 Weighing Controller
For: Ration Belt Weighfeeder
Operation Manual V3.6
Changsha Supmeter Technological Co.,Ltd.

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  • Page 1 BST100-E81 Weighing Controller For: Ration Belt Weighfeeder Operation Manual V3.6 Changsha Supmeter Technological Co.,Ltd.
  • Page 2 Preface Thank you very much for your purchase! This manual covers safety precaution, technical specification, operation interface, installation& connection, function&operation and so on. In order to make the product running at its best, please read this manual in advance, and reserve it for the future reading. The continuous technology update, function improvement and quality enhancement may lead to some differences between this manual and the physical product, please understand.
  • Page 3: Table Of Contents

    Contents 1. SAFETY PRECAUTION .........................4 2. TECHNICAL SPECIFICATION ....................5 3. OPERATION INTERFACE ......................7 3.1 O ......................7 PERATION NTERFACE IAGRAM 3.2 K ..........................8 EYPAD PERATION 3.3 S ..........................9 TATE NDICATION 4. INSTALLATION&CONNECTION ....................10 4.1 I ............................. 10 NSTALLATION 4.2 T ............................
  • Page 4 6.3.8 Weight Record Parameters ......................29 6.3.9 Communication Parameters ....................... 30 6.3.10 I/O Parameters ......................... 31 6.3.11 Display Parameters ........................33 6.3.12 Date/Time Parameters ......................33 6.3.13 A Sample of Parameter Setting ....................34 6.4 F2 S ........................35 YSTEM ALIBRATION 6.4.1 Zero Calibration ........................
  • Page 5: Safety Precaution

    1. Safety Precaution  Lithium Battery Installation A Lithium battery should be equipped in the product. If it is not allowed to be transported together with the product because of embargo, please make a purchase according to the model offered by us and install it by yourself. ...
  • Page 6: Technical Specification

    2. Technical Specification  Executing Standard  CMC GB/T 7724-2008《Electronic Weighing Meter》PRC National Standard.  OMIL R50:1997《Continuous Totalizing Automatic Weighing Instruments》International Recommendation.  Accuracy Grade: 0.5.  Display  128×64 LCD display screen with 7 background colors for English/Chinese display. ...
  • Page 7  Connectable: IPC/PLC, LED Remote Display, Serial Printer and Wireless Module.  Report Print  Weight Records per shift/day/month of a year can be queried and printed.  Operating Specification  Operating Voltage: DC24±20%.  Max. Power Consumption: 10W.  Outline Size: 288×95×189mm [W×H×D]. ...
  • Page 8: Operation Interface

    3. Operation Interface 3.1 Operation Interface Diagram AUTO MENU ADJ- ADJ+ AUTO 4800000kg ALARM ▲ ZERO LOCK Flow: 19.9t/h LOCK Speed: 0.35m/s ▼ PRINT...
  • Page 9: Keypad Operation

    3.2 Keypad Operation If there is not any keypad operation in one minute and it’s not in the processes of ‘F2 Calibration’ & ‘F6 Factory Adj.’, the controller will return to ‘Main Display Interface’ automatically. Menu Operation Key Name Description 【MENU】...
  • Page 10: State Indication

    3.3 State Indication LED Lamp Description ON: Weighing state. [RUN] OFF: Stopping state. Feeding control mode: [AUTO] ON: Auto [PID]. OFF: Manual. Flow Set Mode: [EXT] ON: External [AI: 4~20mA]. OFF: Internal. [ALARM] Alarm. ON: Key-locked. [LOCK] OFF: Key-unlocked.
  • Page 11: Installation&Connection

    4. Installation&Connection 4.1 Installation (280) Outline Size Front Panel Size Panel Cut-out Size Installation Mode Outline Size Front Panel Size Box Body Size Panel Cut-out Size W×H×D[mm] W×H[mm] W×H[mm] W×H[mm] 288×95×189 288×95 280×87 281×88...
  • Page 12: Terminal

    4.2 Terminal ETHERNET PROFIBUS-DP 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 POWER SENSOR COM1 COM2 AO/AI/PO 1 2 3 4 5 6 7 8 9 10 11 12 DO/DI...
  • Page 13 Description SENSOR Loadcell / Speed Sensor Port LOADCELL Loadcell 4-Wire Connection Mode 6-Wire [Default Set] SEN+ Feedback Voltage +. SEN- Feedback Voltage -. SIG- Weighing Signal [mV]Input -. Weighing Signal [mV]Input -. SIG+ Weighing Signal [mV]Input +. Weighing Signal [mV]Input +. EXC- Excitation Voltage -.
  • Page 14 Description COM1/2 COM1/COM2 Digital Communication Port COM2 RS232 Digital Communication Port [Wiring Terminal] Signal Ground / Shield Ground. Receive Data. Transmit Data. +5V/100mA Output. RS232/RS485/RS422/Profibus-DP/Ethernet Digital Communication Port COM1 [It's optional to configure one of them] Wiring Terminal RS232 RS485 RS422 TXD- TXD+...
  • Page 15 Description AO/AI/PO Analog Output / Analog Input / High-speed Pulse Output Port Analog Output Port [Definable] AO1+ 4~20mA Output 1 [+/-]. AO1- AO2+ 4~20mA Output 2 [+/-]. AO2- AO3+ 4~20mA Output 3 [+/-]. [It's optional to configure it]. AO3- Analog Input Port 4~20mA Input +.
  • Page 16: Operation Procedure

    5. Operation Procedure Connection & Power on ‘Speed Coeff.’ & ‘Belt Length’ Setting (Scale Setting) Zero Calibration Dynamic Span Calibration Or Static Span Calibration ‘Weighing Dead Band’ Setting (Scale Setting) I/O Setting Serial Port Setting Control Setting (Used for belt feeder) Other Settings Key-Locking...
  • Page 17: Function&Operation

    6. Function&Operation The following display&operation interfaces are described with ‘kg’ as the Internal Scale Unit. If the parameter ‘[P107] Internal Scale Unit’ is set to ‘g’, the actual Weight Display Unit will be different. 6.1 Main Display Interface 【▼】 【▲】: Display the next/previous interface. 6.1.1 Totalized Weight, Flow &...
  • Page 18: Totalized Weight, Flow & Control Current

    6.1.3 Totalized Weight, Flow & Control Current 4800000kg ↑↓ Flow[ 19.9t/h ↑↓ Ctrl[ 12.26mA 【ADJ-】 【ADJ+】: Control Current ±1mA 【ENT】: Set ‘Control Current’ value Control Current 12.26 [mA] R: 4.00-20.00 6.1.4 Totalized Weight, Load & Load Setpoint 4800000kg ↑↓ Load[ ]: 15.8kg/m Set: 15.9kg/m...
  • Page 19: Totalized Weight, Date & Time

    6.1.5 Totalized Weight, Date & Time 4800000kg 2009-05-20 Month-Day-Year 23:59:45 Wed. Hour: Minute: Second Week 6.1.6 Totalized Weight, Batch Weight & Batch Weight Setpoint 4800000kg ↑: BatchEnd (Totalized Weight ↑ Batch[ reaches to Batch Weight Setpoint) Set: 【ENT】: Set ‘Batch Weight Setpoint’ value P217 Batch Set 00000000 [kg]...
  • Page 20: Alarm Items

    6.1.7 Alarm Items Alarm Items Flow:OK Load:OK Speed:OK Ctrl: OK Dev:OK -0.5% Alarm Item Alarm Condition Flow ≥ Flow Range × Flow Upper Limit(%) Flow Upper Limit Flow ≤ Flow Range × Flow Lower Limit(%) Flow Lower Limit Load ≥ Load Range × Load Upper Limit(%) Load Upper Limit Load ≤...
  • Page 21: Di&Do

    6.1.8 DI&DO DI1: OFF DI2:OFF DI3: OFF DO1:OFF DO2:OFF DO3:OFF DO4:OFF DI: Switch Input; DO: Switch Output 6.1.9 AI&AO 4.00mA AO1: 4.00mA AO2: 4.00mA AO3: 4.00mA AI: Analog Input (4.00~20.00mA) AO: Analog Output (4.00~20.00mA) 6.1.10 AD Value, Totalized Weight Pulse, Total Weight of Present Shift 25122 4800 48000...
  • Page 22: Main Menu

    6.2 Main MENU Main Menu Second Menu Description 1 Scale[Basic] Basic scale parameters setting. 1+Scale[Extra] Extra scale parameters setting. 2 Control[Basic] Basic feeding control parameters setting. 2+Control[Extra] Extra feeding and batching control parameters setting. 3 Flow Flow parameters setting. 4 Speed Speed parameters setting.
  • Page 23 Main Menu Second Menu Description F3 Weight Record Query and print Weight Records. Clear Totalized Weight and Totalized Weight Pulse Count. 1 Clear Screen But Totalized Weight of Current Shift will not be cleared, so this operation has no effect on recording of weight per shift. Clear Totalized Weight, Totalized Weight Pulse Count and Totalized Weight of Current Shift.
  • Page 24: F1 Setting

    6.3 F1 Setting 6.3.1 Basic Scale Parameters Parameter Range Default 0: kg 1: t ([P107] Scale Unit = kg) DispalyUnit P100 (Weight Display Unit) 0: g 1: kg ([P107] Scale Unit = g) 0: o Decimal 1: o.o P101 (Weight Decimal Point) 2: o.oo When [P100]=1, it’s valid.
  • Page 25: Extra Scale Parameters

    6.3.2 Extra Scale Parameters Parameter Range Default Cal. Revs P110 1~99R (1R=1 Belt Length) (Calibration Revolutions) 0.1~1000.0kg/m ([P107] Scale Unit = kg) Chain Weight for Span Calibration P111 ChainWeight 10.0 0.1~1000.0g/m ([P107] Scale Unit = g) 0.1~1000.0kg ([P107] Scale Unit = kg) Hanging Weight for Span Calibration P112 HangWeight...
  • Page 26: Basic Control Parameters

    6.3.3 Basic Control Parameters Parameter Range Default 0.00~5000.00t/h ([P107] Scale Unit = kg) P200 Flow Set[point] 20.00 0.00~5000.00kg/h ([P107] Scale Unit = g) 0.1~5000.0 A bigger P value indicates a higher-precision P201 P Value 100.0 feeding adjustment but a longer time for flow to reach the target value [Flow Setpoint].
  • Page 27: Extra Control Parameters

    6.3.4 Extra Control Parameters Parameter Range Default 0.0-999.9s P210 InIHoldTime PID Initial Current Hold Time 0: Present (Present Current Value) PID Ini.Cur P211 1: Fuzzy (Fuzzy Current Value) (PID Initial Current) 2: Set [P219] (Set Value of [P219]) 0.01~100.00 [t/h]/mA ([P107] Scale Unit = kg) Flow Increment per Increasing 1mA Adjusting Fuzzy Equ.
  • Page 28: Flow Parameters

    6.3.5 Flow Parameters Parameter Range Default 0: t/h 1: kg/min 2: kg/h ([P107] Scale Unit = kg) DisplayUnit P300 (Flow Display Unit) 0: kg/h 1: g/min 2: g/h ([P107] Scale Unit = g) 0: o Decimal P301 1: o.o (Flow Decimal Point) 2: o.oo 0.01~5000.00t/h ([P107] Scale Unit = kg)
  • Page 29: Speed Parameters

    6.3.6 Speed Parameters Parameter Range Default 0: o Decimal 1: o.o P400 (Speed Decimal Point) 2: o.oo 3: o.ooo P401 Speed Range 0.100~5.000m/s 3.000 Speed Upper P402 (0.0~100.0)% Speed Range 100.0% (Speed Upper Limit) Speed Lower P403 (0.0~100.0)% Speed Range 0.0% (Speed Lower Limit) P404...
  • Page 30: Load Parameters

    6.3.7 Load Parameters Parameter Range Default 0: o Decimal P500 1: o.o (LoadDecimal Point) 2: o.oo 0.01~5000.00kg/m ([P107] Scale Unit = kg) P501 Load Range 100.00 0.01~5000.00g/m ([P107] Scale Unit = g) Load Upper P502 (0.0~100.0)% Load Range 100.0% (Load Upper Limit) Load Lower P503 (0.0~100.0)% Load Range...
  • Page 31: Communication Parameters

    6.3.9 Communication Parameters Parameter Range Default Address P700 00~99 [Communication Address] P701 COM1 Baud [Rate] 0: 1200bps; 1: 2400bps; 2: 4800bps P702 COM2 Baud [Rate] 3: 9600bps; 4: 19200bps; 5: 115200bps 0: None P703 COM1 Parity [Check] 1: Even P704 COM2 Parity [Check] 2: Odd 0: Host-slave ASC (Modbus ASCII)
  • Page 32: I/O Parameters

    6.3.10 I/O Parameters Parameter Range Default 0: None 1: Flow 2: Ctrl. Current (Control Current) 3: Load 4: Speed P800 AO1 Signal 5: From AI [4~20mA] P801 AO2 Signal 6: From Comm. (Communication Port) P802 AO3 Signal 7: HighPulse (Totalized Weight High-speed Pulse, 4mA→ 20mA→4mA) 8: LowPulse (Totalized Weight Low-speed Pulse, 4mA→...
  • Page 33 Parameter Range Default 0: None 1: Weighing (ON: Weighing; OFF: No Weighing) 2: PID Start (ON: Start PID; OFF: Stop PID) 3: Sys. Ready (ON: System Ready, DI.Start Signal is valid) 4: Zero Cal. (Zero Calibration, OFF→ON→OFF) 5: Clear Screen (OFF→ON→OFF) P807 DI1 Signal 6: Start (OFF→ON→OFF)
  • Page 34: Display Parameters

    6.3.11 Display Parameters Parameter Range Default 0: Chinese P900 Language 1: English P901 RefreshTime 0.1~2.0s 0: Flow 1: Flow Set[point] 2: Speed P902 LED1 Data 3: Load P903 LED2 Data 4: Load Set[point] Used for the controller with LED display screen.
  • Page 35: A Sample Of Parameter Setting

    6.3.13 A Sample of Parameter Setting Modify the parameter ‘[P103] Speed Coefficient’. Main Display Interface 【MENU】+【▲】 【▼】: F1 Setting 【ENT】 F1Setting 1 Scale[Basic] 1+Scale[Extra] 2 Control[Basic] 【ENT】+【▲】 【▼】 1 Scale[Basic] P101 Decimal P102 Belt Length P103 SpeedCoeff. 【ENT】 P103 SpeedCoeff. 【▲】...
  • Page 36: F2 System Calibration

    6.4 F2 System Calibration 6.4.1 Zero Calibration Keep the belt weigher running without load for correcting Zero Value. Main Display Interface 【MENU】+【▲】 【▼】: F2 Calibration 【ENT】+【▲】 【▼】: 1 Zero Cal. 【ENT】 P110 Cal. Revs 05[R] R: 1-99 【ENT】 1 Zero Cal. Zero: 14400 【▲】...
  • Page 37: Dynamic Span Calibration

    6.4.2 Dynamic Span Calibration Let the belt weigher run with loading measured materials or Poise Weights for correcting Span Coefficient. Main Display Interface 【MENU】+【▲】 【▼】: F2 Calibration 【ENT】+【▲】 【▼】: 2 Span Cal. Dyn. 【ENT】& Start loading 2 Span Cal. Dyn. 1.0kg 【▲】...
  • Page 38: Static Span Calibration With Chain Weight

    【ENT】 2 Span Cal. Dyn. OldSpan: 200000 NewSpan: 200320 E% = (Display Weight – Input Weight) / Input Weight × 100% -0.16% 【MENU】: Exit 【ENT】: Save 6.4.3 Static Span Calibration with Chain Weight Keep the belt weigher running with loading a chain weight for correcting Span Coefficient. Put a measured chain weight as a continuous and steady load on the belt weigher and then start the belt weigher.
  • Page 39 【ENT】 3 Span Cal.Stat1 1.0kg 【▲】 【▼】: Load: 9.98kg/m Display Flow, Load , AD Value 10.00m Remainder length of a revolution Revolution Count After running Calibration Revolutions: 3 Span Cal.Stat1 499.2kg [ENT]: Input… 【ENT】 Input Weight Input Calibrating Weight = Cal. Rev.s × 0000500.0[kg] Belt Length ×...
  • Page 40: Static Span Calibration With Hanging Weight

    6.4.4 Static Span Calibration with Hanging Weight Keep the belt weigher running with loading hanging weights for correcting Span Coefficient. Put a measured hanging weight as a steady load on the belt weigher and then start belt weigher. Main Display Interface 【MENU】+【▲】...
  • Page 41 4 Span Cal.Stat2 1.0kg 【▲】 【▼】: Load: 9.98kg/m Display Flow, Load , AD Value 10.00m Revolution Count Remainder length of a revolution After running Calibration Revolutions: 4 Span Cal.Stat2 499.2kg [ENT]: Input… 【ENT】 Input Weight Input Calibrating Weight = Cal. Rev.s × Belt 0000500.0[kg] Length ×...
  • Page 42: Segmenting Span Correction

    6.4.5 Segmenting Span Correction After doing Dynamic or Static Span Calibration, further corrections for 3 [AD Value: 0~60000] linear segments are optional for correcting Correction Coefficient 1~3. Main Display Interface 【MENU】+【▲】 【▼】: F2 Calibration 【ENT】+【▲】 【▼】 :5 Span Cor. Seg. 【ENT】...
  • Page 43 【ENT】 Input Weight 000250.0[kg] R: 0.1-9999999.9 【ENT】 5 Span Cor. Seg Old COR1: 1.000 [P121]/[P122]/[P123] Span Correction Coefficient: 0.500~2.000 New COR1: 1.002 -0.20% 【MENU】: Exit 【ENT】: Save...
  • Page 44: Speed Calibration

    6.4.6 Speed Calibration Keep the belt weigher running at a constant speed. After the belt running time of a revolution being measured by stopwatch, do this operation for correcting Speed Coefficient. Main Display Interface 【MENU】+【▲】 【▼】: F2 Calibration 【ENT】+【▲】 【▼】: 6 Speed Cal. 【ENT】...
  • Page 45: Belt Length Calibration

    6.4.7 Belt Length Calibration Keep the belt weigher running at a constant speed. After the belt running time of a revolution being measured by stopwatch, do this operation for correcting Belt Length. Main Display Interface 【MENU】+【▲】 【▼】: F2 Calibration 【ENT】+【▲】 【▼】: 7 Length Cal. 【ENT】...
  • Page 46: F3 Weight Record For Querying&Printing

    6.5 F3 Weight Record for Querying&Printing Weight records per shift/day/month of a year can be queried and printed. Main Display Interface 【MENU】+【▲】 【▼】: F3 Weight Record 【ENT】 F3 Weight Record 2005-05-20 Input Date 【ENT】 2009-05-20Record 【▲】 【▼】: Previous/next record 1st: 109980kg 【ADJ-】...
  • Page 47: F4 Data Clearing

    6.6 F4 Data Clearing Main Display Interface 【MENU】+【▲】 【▼】: F4 Data Clearing 【ENT】+【▲】 【▼】: 1 Clear Screen 【ENT】 1 Clear Screen 1 Clear Screen 2 Clear Weight 3 Clear Records [MENU]: Exit 【MENU】: Exit 【ENT】: Enter Data Clearing Mode Description: ...
  • Page 48: F5 Security

    6.7 F5 Security 6.7.1 Auto-locking Main Display Interface 【MENU】+【▲】 【▼】: F5 Security 【ENT】+【▲】 【▼】: 1 Auto-locking 【ENT】 1 Auto-locking [000000] Input Password 【ENT】 1 Auto-locking 【▲】 【▼】 :Select ON/OFF 0: OFF R:0-1 【MENU】: Exit 【ENT】: Enter Auto-locking: If there is not any keypad operation in one minute and it’s not in the processes of ‘F2 Calibration’ & ‘F6 Factory Adj.’, the controller will lock the keypad and return to ‘Main Display Interface’...
  • Page 49: Key-Locking

    6.7.2 Key-locking Main Display Interface 【MENU】+【▲】 【▼】: F5 Security 【ENT】+【▲】 【▼】: 2 Key-locking 【ENT】 2 Key-locking [000000] Input Password 【MENU】: Exit 【ENT】: Enter 6.7.3 Key-unlocking Main Display Interface 【MENU】+【▲】 【▼】: F5 Security 【ENT】+【▲】 【▼】: 3 Key-unlocking 【ENT】 3 Key-unlocking [000000] Input Password 【MENU】: Exit 【ENT】: Enter...
  • Page 50: Password Set

    6.7.4 Password Set Main Display Interface 【MENU】+【▲】 【▼】: F5 Security 【ENT】+【▲】 【▼】: 4 Password Set 【ENT】 4 Password Set [000000] Old Password 【ENT】 4 Password Set [000000] Please remember it. New Password 【MENU】: Exit 【ENT】: Save...
  • Page 51: Ram Reset

    6.7.5 RAM Reset Main Display Interface 【MENU】+【▲】 【▼】: F5 Security 【ENT】+【▲】 【▼】: 5 RAM Reset 【ENT】 5 RAM Reset [MENU]: Exit 【MENU】: Exit 【ENT】: Enter...
  • Page 52: Ration Flow Auto-Feeding System

    7. Ration Flow Auto-Feeding System Feeder Loadcell Belt Weigher Speed Sensor Summing Box Frequency Convertor & Relays DI/DO/AO: Definable. AO3: If you need it, inform us in your order. AO.Corntrol Current AO.Corntrol Current Diverter Switch DI. System Ready DO.Feeder Control Controller DI.
  • Page 53: Appendix A. Print Formats

    Appendix A. Print Formats Print Format A:   Table 1. Weight Record For A Shift (SW) Table 3. Weight Record For A Month (MW) WEIGHT RECORD WEIGHT RECORD -------------------------- -------------------------- DATE: 2009-05-20 DATE: 2009-05-01 NAME: NAME: 109980kg 387090kg -------------------------- DATE: 2009-05-02 2009-05-20 23:59 NAME:...
  • Page 54: Appendix B. Communication Protocols

    Print Format B:  Table 1. Weight Record For A Shift (SW) WEIGHT RECORD -------------------------------------------------- DATE NAME WEIGHT 2009-05-20 109980kg -------------------------------------------------- 2009-05-20 23:59  Table 2. Weight Record For A Day (DW) WEIGHT RECORD -------------------------------------------------- DATE NAME WEIGHT 2009-05-20 109980kg 2009-05-20 169900kg 2009-05-20...
  • Page 55 Changsha Supmeter Technological Co.,Ltd. Address: Building A6, Lugu International Industrial Park, Changsha, 410205, China Tel: +86 731 85115100 Fax: +86 731 85158100 Website: www.supmeter.com.cn E-mail: supmeter@163.com...

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