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Preface Thank you very much for your purchase! This manual covers safety precautions, technical specifications, operation interface, installation& connection, function&operation and so on. In order to make the product running at its best, please read this manual in advance, and reserve it for the future reading. The technology update, function enhancement and quality improvement may lead to some differences between this manual and the physical product, please understand.
1. Safety Precautions Lithium Battery Installation A Lithium battery should be equipped in the product. If it is not allowed to be transported together with the product because of embargo, please make a purchase according to the model offered by us and install it by yourself. ...
3.3 State Indication LED Lamp Description Note ON: Weighing state. [RUN] OFF: Stopping state. Feeding control mode: [AUTO] ON: Auto [PID]. OFF: Manual. Flow Set Mode: [EXT] ON: External [AI: 4~20mA]. OFF: Internal. [ALARM] Alarm. [kg] Weight Display Unit: kg. Weight Display Unit: t.
3.4 Keypad Operation If there is not any keypad operation in one minute and it‟s not in the processes of „F2 Calibration‟ & „F6 Factory Adj.‟, the controller will return to „Main Display Interface‟ automatically. 3.4.1 Menu Operation Key Name Description 【MENU】...
4.3 Connection 4.3.1 Loadcell & Speed Sensor Connector (SENSOR) The shielded cable must be used and kept separate from the AC cable and other noise generating cables. Please use loadcells with the same capacity, bridge resistance & sensitivity (mV/V) for parallel connection.
4.3.1.2.3 Speed Generator Connection +5~12V Speed Generator Controller 4.3.2 4~20mA Analog Output/Input & Totalized Weight Pulse Connector (AO/AI/PO) Max.3 definable AOs (4~20mA) are used for outputting „Flow/Control Current /…‟ signals to external devices. 1 Optional AI (4~20mA) is used for receiving „Flow Setpoint‟ signal from external devices. 1 High-speed Pulse [PO] is used for outputting Totalized Weight signal to external devices.
4.3.3 Switch Output/Input Connector (DO/DI) 4 Definable normally open relay (AC250V/DC24V, 1A) or (DC24V, 500mA) switches are transistor used for outputting alarm/control signals to external devices. 3 Definable normally open switch inputs are used for receiving control signals from external devices. Description DO1+ Realy or Transistor Switch No.1 Output +/-.
4.3.3.5 Switch Input (DI) to Switch/PLC Connection Switch or PLC with relay switch output OUT1.1 OUT1.2 OUT1 Switch output with common ground Controller +24V OUT1 Controller Auxiliary Relay Switch output with common source...
4.3.5 Power Supply Connector (POWER) Please make sure that the power supply is correct before power-on. If the voltage fluctuation exceeds the allowable range, please use regulated power supply. Description Voltage Null Wire. Earth Wire. AC220V± 15%. Live Wire. Description Voltage DC Input -.
5. Operation Procedure Connection & Power on „Speed Coeff.‟ & „Belt Length‟ Setting (Scale Setting) Zero Calibration Dynamic Span Calibration Or Static Span Calibration „Weighing Dead Band‟ Setting (Scale Setting) I/O Setting Serial Port Setting Control Setting (Used for belt feeder) Other Settings Key-Locking...
6. Function&Operation The following display&operation interfaces are described with „kg‟ as the Internal Scale Unit. If the parameter „[P107] Internal Scale Unit‟ is set to „g‟, the actual Weight Display Unit will be different. 6.1 Main Display Interface 【▲】 【▼】: Display the next/previous interface. 6.1.1 Totalized Weight, Belt Speed &...
6.1.3 Flow & Control Current RUN AUTO EXT ALARM kg/m 【◄】 【►】: Control Current Iout ± 1mA 【ENT】: Set „Control Current‟ value RUN AUTO EXT ALARM kg/m 6.1.4 Totalized Weight, Load Setpoint & Load RUN AUTO EXT ALARM kg/m Load=Flow / (3.6× Speed) Load Setpoint=Flow Setpoint / (3.6×...
6.1.6 Other Display Interface The Numeric Display 1 displays Totalized Weight value and the Numeric Display 2-3 displays the following data: Display iterms Sign Range Totalized Weight 0~999999 Current Batch AD Value 0~65535 Zero Value 0~60000 9~11 DI State dI1-/dI2-/dI3- -oFF/-on- 12~15 DO State...
6.2 Main MENU Main Menu Second Menu Description --SCAL-- Basic scale parameters setting. --SCAL1- Extra scale parameters setting. --CtrL-- Basic feeding control parameters setting. --CtrL1- Extra feeding and batching control parameters setting. --Flou-- Flow parameters setting. ≡F1-SEt≡ --SPEd- Speed parameters setting. Setting --LoAd-- Load parameters setting.
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Main Menu Second Menu Description Clear Screen: Clear Totalized Weight and Totalized Weight Pulse Count. ---CLS-- But Totalized Weight of Current Shift will not be cleared, so this operation has no effect on recording of weight per shift. Clear Weight: Clear Totalized Weight, Totalized Weight Pulse Count and ≡F4-CLS≡...
6.3 F1-SET Setting 6.3.1 Basic Scale Parameters (SCAL) Sign Parameter Range Default 0: kg 1: t ([P107] Scale Unit = kg) P100 UnIt Weight Display Unit 0: g 1: kg ([P107] Scale Unit = g) 0: o 1: o.o P101 -dot Weight Decimal Point 2: o.oo...
6.3.3 Basic Control Parameters (CtrL) Sign Parameter Range Default 0.00~5000.00t/h ([P107] Scale Unit = kg) P200 SEtF Flow Setpoint 20.00 0.00~5000.00kg/h ([P107] Scale Unit = g) 0.1~5000.0 A bigger P value indicates a higher-precision P201 --P- P Value 100.0 feeding adjustment but a longer time for flow to reach the target value [Flow Setpoint].
6.3.4 Extra Control Parameters (CtrL1) Sign Parameter Range Default Initial Current P210 PIdL 0.0-999.9s Hold Time 0: Present (Present Current Value) P211 InIC PID Initial Current 1: Fuzzy (Fuzzy Current Value) 2: Set [P219] (Set Value of [P219]) 0.01~100.00 [t/h]/mA ([P107] Scale Unit = kg) Flow Increment per Increasing 1mA P212...
6.3.10 I/O Parameters (-Io-) Sign Parameter Range Default 0: None 1: Flow 2: Control Current 3: Load 4: Speed P800 -Ao1 AO1 Signal 5: From AI [4~20mA] P801 -Ao2 AO2 Signal 6: From Communication Port P802 -Ao3 AO3 Signal 7: Totalized Weight High-speed Pulse (4mA→ 20mA→4mA) 8: Totalized Weight Low-speed Pulse (4mA→...
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Sign Parameter Range Default 0: None 1: Weighing (ON: Weighing; OFF: No Weighing) 2: PID Start (ON: Start PID; OFF: Stop PID) 3: Sys. Ready (ON: System Ready, DI.Start Signal is valid) 4: Zero Calibration (OFF→ON→OFF) 5: Clear Screen (OFF→ON→OFF) P807 -dI1 DI1 Signal...
6.3.11 Display Parameters (dISP) Sign Parameter Range Default 0: Chinese 1: English P900 LAng Printing Language 0/1[*] * „RAM Reset‟ operation has no effect on this parameter. P901 dSPt Display Refreshing Time 0.1~2.0s 5~15 LED Brightness While * „RAM Reset‟ operation has no P902 runL 10[*]...
6.3.13 A Sample of Parameter Setting Modify the parameter „[P103] Speed Coefficient‟. Main Display Interface 【MENU】+【▲】 【▼】 RUN AUTO EXT ALARM kg/m 【ENT】+【▲】 【▼】 RUN AUTO kg/m EXT ALARM 【ENT】+【▲】 【▼】 RUN AUTO EXT ALARM kg/m 【ENT】+【▲】 【▼】 RUN AUTO EXT ALARM kg/m 【◄】...
6.4 F2-CAL System Calibration 6.4.1 Zero Calibration (ZEro) Keep the belt weigher running without load for correcting Zero Value. Main Display Interface 【MENU】+【▲】 【▼】: ≡F2-CAL≡ 【ENT】+【▲】 【▼】: --ZEro-- 【ENT】 RUN AUTO kg/m EXT ALARM Input Calibration Revolutions 【ENT】 RUN AUTO EXT ALARM kg/m Zr: Zero Value...
6.4.2 Dynamic Span Calibration (LoAd) Let the belt weigher run with loading measured materials or Poise Weights for correcting Span Coefficient. Main Display Interface 【MENU】+【▲】 【▼】: ≡F2-CAL≡ 【ENT】+【▲】 【▼】: --LoAd-- 【ENT】& Start loading AUTO kg/m EXT ALARM Totalized Weight; Revolution Count & Remainder length of a revolution (【▲】...
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RUN AUTO EXT ALARM kg/m Input Calibrating Weight [kg] 【ENT】 RUN AUTO kg/m EXT ALARM 【MENU】: Exit 【ENT】: Save...
6.4.3 Static Span Calibration with Chain Weight (CHAn) Keep the belt weigher running with loading a chain weight for correcting Span Coefficient. Put a measured chain weight as a continuous and steady load on the belt weigher and then start the belt weigher.
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RUN AUTO EXT ALARM kg/m 【ENT】 RUN AUTO EXT ALARM kg/m Input Calibrating Weight [kg] = Calibration Revolutions × Belt Length × Chain Weight 【ENT】 RUN AUTO kg/m EXT ALARM 【MENU】: Exit 【ENT】: Save...
6.4.4 Static Span Calibration with Hanging Weight (HAng) Keep the belt weigher running with loading hanging weights for correcting Span Coefficient. Put a measured hanging weight as a steady load on the belt weigher and then start the belt weigher. Main Display Interface 【MENU】+【▲】...
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AUTO EXT ALARM kg/m Totalized Weight; Revolution Count & Remainder length of a revolution (【▲】 【▼】: Display Flow or AD value) After running the last revolution RUN AUTO kg/m EXT ALARM 【ENT】 RUN AUTO kg/m EXT ALARM Input Calibrating Weight [kg] = Calibration Revolutions × Belt Length ×...
6.4.5 Segmenting Span Correction (SEgC) After doing Dynamic or Static Span Calibration, further corrections for 3 [AD Value: 0~60000] linear segments are optional for correcting Correction Coefficient 1~3. Main Display Interface 【MENU】+【▲】 【▼】: ≡F2-CAL≡ 【ENT】+【▲】 【▼】: --SEgC-- 【ENT】 RUN AUTO kg/m EXT ALARM AD Value Linear Segment: 1~3;...
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RUN AUTO EXT ALARM kg/m 【ENT】 RUN AUTO EXT ALARM kg/m Input Calibrating Weight [kg] 【ENT】 RUN AUTO kg/m EXT ALARM [P121]/[P122]/[P123] Span Correction Coefficient: 0.500~2.000 【MENU】: Exit 【ENT】: Save...
6.4.6 Speed Calibration (SPEd) Keep the belt weigher running at a constant speed. After the belt running time of a revolution being measured by stopwatch, do this operation for correcting Speed Coefficient. Main Display Interface 【MENU】+【▲】 【▼】: ≡F2-CAL≡ 【ENT】+【▲】 【▼】: --SPEd-- 【ENT】...
6.4.7 Belt Length Calibration (LEnS) Keep the belt weigher running at a constant speed. After the belt running time of a revolution being measured by stopwatch, do this operation for correcting Belt Length. Main Display Interface 【MENU】+【▲】 【▼】: ≡F2-CAL≡ 【ENT】+【▲】 【▼】: --LEnS-- 【ENT】...
6.5 F3-REC Weight Record for Querying&Printing Weight records per shift/day/month of a year can be queried and printed. Main Display Interface 【MENU】+【▲】/【▼】: ≡F3-REC≡ 【ENT】 RUN AUTO kg/m EXT ALARM Input Date 【ENT】 RUN AUTO kg/m EXT ALARM Totalized Weight of a Shift, YY.MM.DD-Shift No.1~4 【◄】...
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RUN AUTO kg/m EXT ALARM Totalized Weight from the first day of this month to this day, 【PRINT】: Print weight records (See Appendix A.Table 3) 【MENU】...
6.7 F5-SAF Security 6.7.1 Auto-locking (ALoc) Main Display Interface 【MENU】+【▲】 【▼: ≡F5-SAF≡ 【ENT】+【▲】 【▼】: --ALoc-- 【ENT】+ Input Password +【ENT】 RUN AUTO EXT ALARM kg/m 【▲】 【▼】: 0[OFF] / 1[ON] 【MENU】: Exit 【ENT】: Enter Auto-locking: If there is not any keypad operation in one minute and it‟s not in the processes of „F2 Calibration‟ & „F6 Factory Adj.‟, the controller will lock the keypad and return to „Main Display Interface‟...
6.7.4 Password Set (PASS) Main Display Interface 【MENU】+【▲】 【▼】: ≡F5-SAF≡ 【ENT】+【▲】 【▼】: --PASS-- 【ENT】 RUN AUTO kg/m EXT ALARM Input Original Password 【ENT】 RUN AUTO kg/m EXT ALARM Please input and remember the new password 【MENU】: Exit 【ENT】: Save...
6.7.5 RAM Reset (dEFU) Main Display Interface 【MENU】+【▲】 【▼】: ≡F5-SAF≡ 【ENT】+【▲】 【▼】: --dEFU-- 【ENT】 RUN AUTO kg/m EXT ALARM 【▲】 【▼】: YES/NO 【MENU】: Exit 【ENT】: Enter 6.8 F6-FAC Factory Adjustment Only after Key-unlocking with the Factory Password, this operation will be valid. 6.8.1 AO Zero Adjustment (AoxE) Main Display Interface 【MENU】+【▲】...
6.8.2 AO Full Range Adjustment (AoxF) Main Display Interface 【MENU】+【▲】 【▼】: ≡F6-FAC≡ 【ENT】+【▲】 【▼】: AoxF(x=1~3) 【ENT】 RUN AUTO kg/m EXT ALARM Set AOx Full value (2000~4095) to make AOx output 20.00mA. 【MENU】: Exit 【ENT】: Save 6.8.3 AI Zero Adjustment (AI1E) Main Display Interface 【MENU】+【▲】...
6.8.4 AI Full Range Adjustment (AI1F) Main Display Interface 【MENU】+【▲】 【▼】: ≡F6-FAC≡ 【ENT】+【▲】 【▼】: AI1F 【ENT】 RUN AUTO kg/m EXT ALARM Input 20.00mA from AI port to correct AI full value (2000~4095) 【MENU】: Exit 【ENT】: Save 6.9 F7-InF Product Information Main Display Interface 【MENU】+【▲】...
7. Ration Flow Auto-Feeding System Feeder Loadcell Belt Weigher Speed Sensor Summing Box Frequency Convertor & Relays DI/DO/AO: Definable. AO3: If you need it, inform us in your order. AO.Corntrol Current AO.Corntrol Current Diverter Switch DI. System Ready DO.Feeder Control Controller DI.
Appendix A. Print Formats Print Format A: Table 1. Weight Record For A Shift (SW) Table 3. Weight Record For A Month (MW) WEIGHT RECORD WEIGHT RECORD -------------------------- -------------------------- DATE: 2009-05-20 DATE: 2009-05-01 NAME: NAME: 109980kg 387090kg -------------------------- DATE: 2009-05-02 2009-05-20 23:59 NAME:...
Print Format B: Table 1. Weight Record For A Shift (SW) WEIGHT RECORD -------------------------------------------------- DATE NAME WEIGHT 2009-05-20 109980kg -------------------------------------------------- 2009-05-20 23:59 Table 2. Weight Record For A Day (DW) WEIGHT RECORD -------------------------------------------------- DATE NAME WEIGHT 2009-05-20 109980kg 2009-05-20 169900kg 2009-05-20...
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