Supmeter BST106-B60S(L) Operation Manual

Supmeter BST106-B60S(L) Operation Manual

Weighing / force measuring controller

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BST106-B60S[L]
Weighing / Force Measuring Controller
Weight/Force Display, Peak Value Detection / Display Holding
Setpoint DO Output, AO/Digit Transmission
Operation Manual V5.0
Changsha Supmeter Technological Co.,Ltd.

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  • Page 1 BST106-B60S[L] Weighing / Force Measuring Controller Weight/Force Display, Peak Value Detection / Display Holding Setpoint DO Output, AO/Digit Transmission Operation Manual V5.0 Changsha Supmeter Technological Co.,Ltd.
  • Page 2 Preface Thank you very much for your purchase! This manual covers safety precaution, technical specification, operation interface, installation& connection, function&operation and so on. In order to make the product running at its best, please read this manual in advance, and reserve it for the future reading. The technology update, function enhancement and quality improvement may lead to some differences between this manual and the physical product, please understand.
  • Page 3: Table Of Contents

    Contents 1. SAFETY PRECAUTION .........................3 2. TECHNICAL SPECIFICATION ....................4 3. OPERATION INTERFACE ......................5 3.1 O ......................5 PERATION NTERFACE IAGRAM 3.2 K ..........................6 EYPAD PERATION 3.3 S ..........................8 TATE NDICATION 3.4 A ............................8 LARM 4. INSTALLATION&CONNECTION ....................9 4.1 I ............................
  • Page 4: Safety Precaution

    1. Safety Precaution  Application environment Make sure that this product works under the environment where is accord with the technical specifications. Do not open the shell before power-off.  Controller Protection For avoiding bodily injury from electric shock accident and separating the controller from strong interference, the metal shell of the controller should be grounded directly with the ground resistance being less than 4Ω.
  • Page 5: Technical Specification

    2. Technical Specification  Executing Standard  CMC GB/T 7724-2008《Electronic Weighing Meter》PRC National Standard.  OMIL R76: 2006《Non-automatic Weighing Instruments》International Recommendation.  Accuracy Grade: III.  Verification Accuracy: 0.03%.  Static Weighing Accuracy: 0.2%~0.5%.  Display  5 Red LED digital tubes for English character and digit display. ...
  • Page 6: Operation Interface

     1 Optional&Definable Analog Signal Output [AO: 4~20mA / 0~20mA / 0~5V / 0~10V / …], Non-linearity: 0.05%FS.  Digital Communication Interface  COM1: Optional RS232.  COM2: Optional RS485.  Connectable: Host IPC/PLC and LED Remote Display.  Operating Specification ...
  • Page 7: Keypad Operation

    3.2 Keypad Operation If there is not any keypad operation in one minute and it’s not in the processes of ‘F2 System Calibration’ & ‘F6 Factory Adjustment’, the controller will return to ‘Main Display Interface’ automatically. Menu Operation Key Name Description 【■】...
  • Page 8 Quick Operation Mode B Parameter [904]= ‘1. Au’ Key Name Description  Key-locking (Excluding Key【ZERO】&【TARE】). 【■】*  Key-unlocking. 【►】  Zero Calibration with Power-down Protection and Clearing Tare Weight. (【ZERO】)  The controller will switch to Gross Weight display. →0← 】) (【...
  • Page 9: State Indication

    3.3 State Indication LED light Description Note [AH] Upper Limit Alarm. Refer to Parameters [200]~[203]. [AL] Lower Limit Alarm.  OFF: Gross Weight display. Initial display value after power-on:  ON: Net Weight display.  [203]=0: Net Weight.  Fast Blinking: In Peak Value detection process. [NET] ...
  • Page 10: Installation&Connection

    4. Installation&Connection 4.1 Installation (93) Outline Size Front Panel Size Panel Cut-out Size stallation Mode Outline Size Front Panel Size Box Body Size Panel Cut-out Size W× H× D [mm] W× H [mm] W× H [mm] W× H [mm] 107× 60× 100 107×...
  • Page 11: Terminal

    4.2 Terminal mV V mA DIP1 COM2 DIP2 LOADCELL COM1 POWER NC 5V 10V SIG+ SIG- EXC- EXC+ TXD RXD GND Select weighing signal via setting Switch DIP1/DIP2 and Parameter [111] ‘Weighing Signal Type’ Weighing Signal 0~19.5mV 0~20mA 0~2.5V 0~5V 0~10V DIP1[in rear panel] Set Left【mV】...
  • Page 12 Description 【mV】Weighing Signal 【V】Weighing Signal 【mA】Weighing Signal LOADCELL SIG+ Weighing Signal Input +. Weighing Signal Input +. Weighing Signal Input +. Weighing Signal Input -. Weighing Signal Input -. [‘SIG-’ and ‘EXC-’ should [‘SIG-’ and ‘EXC-’ should SIG- Weighing Signal Input -. be shorted] be shorted] EXC-...
  • Page 13: Operation Procedure

    Relay DO Output Signal Application Mode / Parameter [212] AP Port AP=1.HL AP=2.HH AP=3.LL AP=4.SEC [203]≤SET1 [203]≥SET1 [203]≤SET1 SET1≤[203]≤SET2 [203]<SET1 [203]≥SET2 [203]≥SET2 [203]≤SET2 或[203]>SET2 Note: Parameter [203] ‘Data Compared with Weight Setpoints” can be defined to ‘0: Gross Weight’ / ‘1: Net Weight’ / ‘2: Net Weight Peak Value’.
  • Page 14: Function&Operation

    6. Function&Operation 6.1 Main Menu Main Menu Second Menu Sign Function Sign Description -SCAL Scale parameters setting. -CALP Calibration parameters setting. Parameter F1.SEt -SEtP Setpoint parameters setting. Setting -SErP Communication parameters setting. -dISP Display and operation interface parameters setting. Zero Calibration without loading on the weigher to correct Zero -ZEro Value.
  • Page 15 Main Menu Second Menu Sign Function Sign Description F3.rEC Unused. F4.CLn Clear Screen: Clear the display value of Peak Value. -oPEn Key-unlocking. -Locc Key-locking. Password Set. F5.Loc Key-locker Exfactory Passwords: -PASS  Operator Password: 000.  Administrator Password: 001. Special for manufacturer. 【mV】Exfactory Span Adjustment: Use standard weighing test equipment to adjust the 【mV】...
  • Page 16: F1.Set Parameter Setting

    6.2 F1.SET Parameter Setting 6.2.1 Weighing Parameters (SCAL) Sign Range Default Description Weight Unit 0: None 1: kg 2: t 3: g Decimal Point 0: ooooo 1: oooo.o ooo.oo 2: ooo.oo 3: oo.ooo 4: o.oooo Scale Capacity Max. allowed loading weight of the load receptor. 1~99999 10000 Scale Capacity ≤...
  • Page 17 Sign Range Default Description Sampling Frequency [Hz] 1280 1280 1280 Anti-vibration Digital Filter1 Filter1’s 10 Digit Set Set Value Cutoff Frequency None 11.2Hz 8.0Hz 5.6Hz 4.0Hz 0~19 2.8Hz 2.0Hz 1.4Hz 1.0Hz 0.7Hz Filter1’s 10 Digit Set Set Value Anti-Vibration Grade Medium High Weight Display Smooth Filter2...
  • Page 18: Calibration Parameters (Calp)

    6.2.2 Calibration Parameters (CALP) Sign Range Default Description Auto Zero Tracking Permission 0: oFF 1: on (Only when weight is stable, Auto Zero Tracking will be allowed. Refer to Parameter [106]/[107]) Auto Zero Tracking Time T [s] 1~10 T = Set value × [107] Stablity Judging Time. Auto Zero Tracking Range [Division] 0.1~50.0 Zero Tracking Rate = [122] / [121].
  • Page 19 Sign Range Default Description Correction Point’s Loading Weight 1~10 1000 2000 Inputted Loading Weight value for Segmenting 3000 Correction. 4000 Demand: L1≤L2≤…≤L10. 1~99999 5000 Only for query. 6000 7000 8000 9000 LA[L10] 10000 Correction Point’s AD Value 1~10 10000 20000 AD Value detected via Segmenting Correction.
  • Page 20: Setpoint Parameters (Setp)

    6.2.3 Setpoint Parameters (SEtP) Sign Range Default Description 0~99999 1000 DO1Weight Lower Limit / Weight Setpoint 1 0~99999 9000 DO2 Weight Upper Limit / Weight Setpoint 2 Non-load Zero Range ‘Net Weight > Non-load Zero Range’ for triggering 0~50000 the Peak Value detection process. ‘Net Weight ≤...
  • Page 21 Sign Range Default Description Max. AO Value of Weight Signal [mA or V] oltage 0.00~21.00 20.00 It’s the AO current or v output value of weight signal when ‘Weight value ≥[209]’. 1~99999 10000 Max. Weight Value for AO Output AO Type 0: 20EA [Max.
  • Page 22: Communication Parameters (Serp)

    6.2.4 Communication Parameters (SErP) Sign Range Default Description 0~99 Communication Address COM1/COM2 Baud Rate 9600bps 19200bps 2: 115200bps [1152d] COM1/COM2 Parity Check 0. none None Check] 1. EVEn [Even Check] 2. odd [Odd Check] COM1/COM2 Communication Mode 0. HASC [Host-slave, Modbus ASCII] 1.
  • Page 23: Display Parameters (Disp)

    6.2.5 Display Parameters (dISP) Sign Range Default Description 0.01~1.00 0.20 Display Refreshing Time [s] Auto-Locking 0: oFF 1: on [If there is not any keypad operation in one minute and it’s not in the processes of ‘F2 System Calibration’ & ‘F6 Factory Adjustment’, the controller will lock the keypad and return to ‘Main Display Interface’...
  • Page 24: A Sample Of Parameter Setting

    6.2.6 A Sample of Parameter Setting Modify the parameter ‘[102] Scale Capacity’. Main Display Interface ■ 【 】+【►】 【▲】 【 】+【►】 【▲】 【 】+【►】 【▲】 【 】 【►】: Moving cursor. 【▲】: Digit input. ■ 【 】: Exit 【 】: Save...
  • Page 25: F2-Cal System Calibration

    6.3 F2-CAL System Calibration After doing ‘System Calibration’, Tare Weight value will return to zero automatically. 6.3.1 Zero Calibration (ZEro) Do Zero Calibration without loading on the weigher and save the new Zero Value. Main Display Interface ■ 【 】+【►】 【▲】 【...
  • Page 26: Data Calibration (Data)

    6.3.2 Data Calibration (dAtA) 6.3.2.1【mV】Data Calibration Input of loadcell according to the actual configuration of the weighing the specification parameter values system to correct Span Coefficient. If there is no access to get for Data the specification parameter values Calibration, then it’s necessary to do Load Calibration. Main Display Interface ■...
  • Page 27: Ma】Data Calibration

    6.3.2.2【mA】Data Calibration Input of the current output type weighing transmitter according to the the specification parameter values actual configuration of the weighing system to correct Span Coefficient. If there is no access to get for Data Calibration, then it’s necessary to do Load Calibration. specification parameter values Main Display Interface ■...
  • Page 28: Data Calibration

    6.3.2.3【V】Data Calibration Input of the voltage output type weighing transmitter according to the the specification parameter values actual configuration of the weighing system to correct Span Coefficient. If there is no access to get for Data Calibration, then it’s necessary to do Load Calibration. specification parameter values Main Display Interface ■...
  • Page 29: Load Calibration (Load)

    6.3.3 Load Calibration (LoAd) After doing Data Calibration, if there are conditions for Load Caliration, do Load Calibration with loading standard weight on the weigher to correct Span Coefficient further for higher weighing accuracy. The loading weight should be bigger than 50% of Scale Capacity value. Main Display Interface ■...
  • Page 30: Segmenting Span Correction (Segc)

    6.3.4 Segmenting Span Correction (SEgC) After doing Zero Calibration and Load Calibration [or Data Calibration], it’s allowed to do Segmenting Span Correction with loading standard weight on the weigher by 10 Correction Points to get Span Correction Ratio of 10 linearity segments for higher weighing accuracy. Main Display Interface ■...
  • Page 31 【 】: Display AD Value. After AD Value is stable, press【 】: [152] Span Correction Ratio 2. 【 】: Save …… 【 】: Save Loading ‘Correction Point’s Loading Weight 10’ on the weigher. 【 】  Input ‘Loading Weight 10’: 1~99999 Weight Unit.
  • Page 32: F5-Loc Key-Locker

    6.4 F5-LOC Key-locker 6.4.1 Key-unlocking (oPEn) Main Display Interface ■ 【 】+【►】 【▲】: F5. Loc 【 】+【►】 【▲】: -oPEn 【 】 If inputted password is correct, Key-unlocking will be valid. ■ 【 】: Exit 【 】: Enter 6.4.2 Key-locking (Locc) Main Display Interface ■...
  • Page 33: Password Set (Pass)

    6.4.3 Password Set (PASS) Main Display Interface ■ 【 】+【►】 【▲】: F5. Loc 【 】+【►】 【▲】: -PASS 【 】 Input the original Password. 【 】 If inputted is Operator Password, this operation interface will be skipped; if inputted is Administrator Password, ‘Administrator Password [AP]’...
  • Page 34: Appendix A. Register Table Of Host-Slave Modbus[Ascii/Rtu]

    Appendix A. Register Table of Host-Slave MODBUS[ASCII/RTU] Command Data Name Type Address Attribute Description [HEX] Gross Weight Long 40001 Net Weight Long 40003 40005.0 1: In Peak Value detection process. 40005.1 40005.2 40005.3 40005.4 40005.5 40005.6 40005.7 Running State 1 UnShort 40005.8 40005.9...
  • Page 35 Command Data Name Type Address Attribute Description [HEX] 40007.0 1: DO1 ON; 0: DO1 OFF. 40007.1 1: DO2 ON; 0: DO2 OFF. 40007.2 40007.3 40007.4 40007.5 40007.6 40007.7 DO State UnShort 40007.8 40007.9 40007.10 40007.11 40007.12 40007.13 40007.14 40007.15 0xA500: Unused. 0xA501: Unused.
  • Page 36 Command Data Name Type Address Attribute Description [HEX] UnLong 40015 Non-load Zero Range UnShort 40017 03/06 DO1 Weight Lower UnLong 40018 03/10 Limit Setpoint DO2 Weight Upper UnLong 40020 03/10 Limit Setpoint Net Weight Peak Value UnLong 40022 UnLong 40024 03/10 0: Gross Weight.
  • Page 37: Appendix B. Data Frame Format Of Continuous Sending [Ascii]

    Appendix B. Data Frame Format of Continuous Sending [ASCII] Field Name Code Description Example START [Byte1] Overload Weighing State Stable [Byte2] Motion Gross Weight Net Weight Net Weight Peak Value Data Name Unused [Byte3] Unused Displayed Characters Unused 2B/2D Sign Weight Value 30~39 Decimal Point ‘.’...
  • Page 38 Example 1. Sending Weight Data ‘+00123.4kg’ Byte Field Name Note START Weighing State Data Name Sign Weight Value Weight Value Weight Value Weight Value Weight Value Weight Value Weight Value Unit SUM=Byte1+Byte2+…+Byte12 <CR> <LF> 2. dISP’ Displayed Characters ‘ Example 2. Sending Byte Field Name Note...
  • Page 39 2014F108-43 CPC16/042376 Changsha Supmeter Technological Co., Ltd. Address: Building A6, Lugu International Industrial Park, Changsha, 410205, China Tel: +86 731 85115100 Fax: +86 731 85158100 Website: www.supmeter.com E-mail: supmeter@supmeter.com...

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