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Supmeter BST106-F19 Operation Manual

Weighing controller for dynamic axle weigher
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BST106-F19 Weighing Controller
For: Dynamic Axle Weigher
Operation Manual V7.2
Changsha Supmeter Technological Co.,Ltd.

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Summary of Contents for Supmeter BST106-F19

  • Page 1 BST106-F19 Weighing Controller For: Dynamic Axle Weigher Operation Manual V7.2 Changsha Supmeter Technological Co.,Ltd.
  • Page 2 Preface Thank you very much for your purchase! This manual covers safety precaution, technical specification, operation interface, installation& connection, function&operation and so on. In order to make the product running at its best, please read this manual in advance, and reserve it for the future reading. The technology update, function enhancement and quality improvement may lead to some differences between this manual and the physical product, please understand.

  • Page 3: Table Of Contents

    Contents 1. SAFETY PRECAUTION .........................4 2. TECHNICAL SPECIFICATION ....................5 3. OPERATION INTERFACE ......................7 3.1 M ................7 ODEL ANEL MOUNTING PERATION NTERFACE 3.2 M ................8 ODEL XPLOSION PROOF PERATION NTERFACE 3.3 K ..........................9 EYPAD PERATION 3.4 S ..........................10 TATE NDICATION 3.5 A...
  • Page 4 6.4 F2-CAL S ......................35 YSTEM ALIBRATION 6.4.1 Zero Calibration (ZEro) ......................35 6.4.2 Data Calibration (dAtA) ......................36 6.4.3 Load Calibration (LoAd) ......................38 6.5 F3-REC R ........................39 ECORD UERY 6.6 F4-CLN D ........................40 LEARING 6.7 F5-LOC K .........................

  • Page 5: Safety Precaution

    1. Safety Precaution  Lithium Battery Installation A Lithium battery should be equipped in the product. If it is not allowed to be transported together with the product because of embargo, please make a purchase according to the model offered by us and install it by yourself. ...

  • Page 6: Technical Specification

    2. Technical Specification  Executing Standard  CMC GB/T 7724-2008《Electronic Weighing Meter》PRC National Standard.  OMIL R76: 2006《Non-automatic Weighing Instruments》International Recommendation.  Accuracy Grade: III .  Number of Verification Intervals: 5,000.  Static Weighing Accuracy: 0.2‰.  Display  6+10 Green VFD digital tubes for for English character and digit display. ...
  • Page 7  Report Print  The present axle weighing record can be printed automatically and manually.  The historical axle weighing records can be queried and printed.  Operating Specification  Optional Operating Voltage  Operating Voltage 1: DC24V±20%.  Operating Voltage 2: AC85~264V, 50/60Hz. ...

  • Page 8: Operation Interface

    3. Operation Interface 3.1 Model Panel-mounting Operation Interface SUPMETER ZERO GROSS LOCK FILL COMP DEV FALL PACK DISC HH     →C← →0← →T← ∑ MENU ZERO TARE < > ±  ∧ ∨ ...

  • Page 9: Model Explosion-Proof Operation Interface

    3.2 Model Explosion-proof Operation Interface SUPMETER ZERO GROSS LOCK FILL COMP DEV FALL PACK DISC HH     MENU ◄ ► ± →C← →0← →T← ∑ ZERO TARE ▲  ▼ ...

  • Page 10: Keypad Operation

    3.3 Keypad Operation If there is not any keypad operation in one minute and it’s not in the processes of ‘F2 Calibration’ & ‘F6 Factory Adj.’, the controller will return to ‘Main Display Interface’ automatically. Menu Operation Key Name Description 【MENU】...

  • Page 11: State Indication

    3.4 State Indication Sign Description [GROSS] Gross Weight display. [NET] Net Weight display. ON: Key-locked. [LOCK] OFF: Key-unlocked. Weight is stable: Weight Variance per [107] ‘Stablity Judging Time’ is in [106] ‘Stablity [◣◢] Judging Range’. The present Gross Weight or Net Weight display value is in ‘Display Value Auto-Zero [→0←] Range.

  • Page 12: Alarm Sign

    3.5 Alarm Sign Sign Alarm Cause Solution Err1 RAM Failure. Replace the chip RAM. Err2.1 EEPROM Failure. Replace the chip EEPROM. Err2.2 Signal Reversed. Err3 Connect the loadcell correctly. Not connected. Err4 ADC Failure. Replace the ADC module. Weighing signal exceeds A/D conversion range. 1.

  • Page 13: Installation&Connection

    4. Installation&Connection 4.1 Installation 4.1.1 Model Panel-mounting Installation (152) Outline Size Front Panel Size Panel Cut-out Size Installation Mode Outline Size Front Panel Size Box Body Size Panel Cut-out Size W×H×D[mm] W×H[mm] W×H[mm] W×H[mm] 164×82×188 164×82 152×76 153×77...

  • Page 14: Model Explosion-Proof Installation

    4.1.2 Model Explosion-proof Installation Outline Size Mounting Size Mounting Hole Size W×H×D[mm] W×H[mm] [mm] Ф11 340×390×205 288×230...

  • Page 15: Terminal

    4.2 Terminal 4.2.1 Model DC24V Terminal COM2 DO/DI LOADCELL POWER COM1 4.2.2 Model AC85~264V/AC220V Terminal COM2 DO/DI LOADCELL COM1 POWER...
  • Page 16 Description LOADCELL Loadcell Port Connection Mode 6-Wire 4-Wire DIP1→【4-WIRE】 Internal Dip Switch DIP1 DIP1→【6-WIRE】 [Default Set] SIG- Weighing Signal [mV] Input -. Weighing Signal [mV] Input -. SIG+ Weighing Signal [mV]Input +. Weighing Signal [mV] Input +. EXC- Excitation Voltage -. Excitation Voltage -.
  • Page 17 Description RS232/RS485 Digital Communication Port COM1 [Free to use one of them] DB9 Socket RS232 RS485 Data -. Data +. Signal Ground / Shield Ground. Shield Ground. Transmit Data. Receive Data. +5V/100mA Output. +5V/100mA Output. Description RS232/RS485/RS422/Profibus-DP/Ethernet Digital Communication Port COM2 [It's optional to configure one of them] DB9 Socket...
  • Page 18 Description Analog Output Port [Definable] 4~20mA Output +. 4~20mA Output -. Shield Ground. DO/DI Relay Switch Signal Output / Switch Signal Input Port Relay Switch Signal Output [Definable] DO1+ Normally Open Contact Output 1 [+/-]. DO1- DO2+ Normally Open Contact Output 2 [+/-]. DO2- DO3+ Normally Open Contact Output 3 [+/-].

  • Page 19: Do/Di Function Definition

    4.3 DO/DI Function Definition Signal Name Description DO1+ Axle Weighing State. DO1- DO2+ FINI Axle Weighing Process Finished. DO2- DO3+ Total Axle Weight Upper Limit Alarm. DO3- DO4+ Axle Weight Upper Limit Alarm. DO4- DO5+ ZERO Non-load Zero Range. DO5- DI Common Terminal [GND].

  • Page 20: Do/Di Connection For Typle Application

    4.4 DO/DI Connection for Typle Application DO [Realy] Axle Weighing State DO1+ AC220V or DC24V DO1- Axle Weighing Process Finished DO2+ FINI DO2- Total Axle Weight Upper Limit DO3+ DO3- Axle Weight Upper Limit DO4+ DO4 - Non-load Zero Range DO5+ ZERO DO5-...

  • Page 21: Operation Procedure

    5. Operation Procedure Connection & Power on Scale Setting Zero Calibration [Data Calibration] Load Calibration Auto Zero Tracking Range & Zero Fine Adjusting Range Setting Setpoint Setting Other Settings Key-locking...

  • Page 22: Function&Operation

    6.1 Main Display Interface 【▲】 【▼】: Display interface switch. 6.1.1 Gross/Net Weight, Axle No. / Axle Count, Axle Weight / Total Axle Weight [TOT] In the Axle Weighing process, display: SUPMETER ZERO GROSS LOCK FILL COMP DEV FALL PACK DISC HH Axle No.

  • Page 23: Gross/Net Weight, Ao Output Value [Ao]

    6.1.2 Gross/Net Weight, AO Output Value [Ao] SUPMETER ZERO GROSS LOCK FILL COMP DEV FALL PACK DISC AO: 4.00~20.00mA.

  • Page 24: Main Menu

    6.2 Main Menu Main Menu Second Menu Sign Function Sign Description -SCAL- Scale parameters setting. -CALP- Calibration parameter setting. -SEtP- Setpoint parameters setting. Parameter F1-SEt Setting -SErP- Communication parameters setting. -dISP- Display and operation interface parameters setting. -tIEE- Time parameters setting. Zero Calibration without loading on the weigher to correct Zero -ZEro- Value.
  • Page 25 Main Menu Second Menu Sign Function Sign Description Special for manufacturer. Exfactory Span Adjustment: Use standard weighing test equipment to -SPAn- adjust the weighing signal interface for normalizing Span Coefficient to 1. -AdtS- AD Value of Weighing Signal Linearity Test. Factory F6-FAC -AoZF-...

  • Page 26: F1-Set Parameter Setting

    6.3 F1-SET Parameter Setting 6.3.1 Weighing Parameters (SCAL) Sign Range Default Description Weight Unit 0: None UnIt 1: kg 2: t 3: g Decimal Point 0: ooooo 1: oooo.o ooo.oo 2: ooo.oo 3: oo.ooo 4: o.oooo Scale Capacity Max. loading weight of the load receptor. Scale Capacity ≤...
  • Page 27 Sign Range Default Description Sampling Frequency [Hz] Anti-Vibration Digital Filter Digit Cutoff Frequency None 80Hz 56Hz 40Hz FILt 28Hz 20Hz 14Hz 10Hz Sample Number for Axle Weight Stablity StAb 2~20 Judgement...

  • Page 28: Calibration Parameters (Calp)

    6.3.2 Calibration Parameters (CALP) Sign Range Default Description Auto Zero Tracking Permission 0: oFF AZt.P 1: on (Only when weight is stable, Auto Zero Tracking will be allowed. Refer to Parameter [106]/[107]) Auto Zero Tracking Time T [s] AZt.t 1~10 T = Set value ×...
  • Page 29 Sign Range Default Description Auto Zero Initial Calibration after Power-on InI.Z 0: oFF 1: on [without Power-down Protection] InI.t 0~1800 Auto Zero Initial Calibrating Time [s] Auto Zero Initial Calibrating Range InI.r 0~50000 Suggestion: Set value ≤ (Scale Capacity × 20%).

  • Page 30: Setpoint Parameters (Setp)

    6.3.3 Setpoint Parameters (SEtP) Sign Range Default Description Non-load Zero Range [Min. Valid Axle Weight] Essential condition of triggering the axle weighing VALId 1~999999 process: Net Weight > Min. Valid Axle Weight. Optional condition of triggering axle weighing: DI1 Axle Identification Switch turns on. Allowable Holding Time of Valid Axle Weight [s] When holding time of valid axle weight is bigger HoLd.t...
  • Page 31 Sign Range Default Description AO Signal 0. groS [Gross Weight] 1. nEt [Net Weight] 2. dISP [Displayed Weight] 3.AnEt [Axle Weight] Auto Print 0: oFF Au.Prt 1: on [It’s necessary to define print port] Refer to Appendix A. Print Format Prt.F 1: Format 1 2: Format 2...

  • Page 32: Communication Parameters (Serp)

    6.3.4 Communication Parameters (SErP) Sign Range Default Description 0~99 Communication Address COM1/COM2 Baud Rate 1200bps 2400bps bPS1 4800bps bPS2 9600bps 19200bps 5: 115200bps COM1/COM2 Parity Check CHC1 0. none None Check] CHC2 1. EVEn [Even Check] 2. odd [Odd Check] COM1 Communication Mode 0.
  • Page 33 Sign Range Default Description Continuous Sending Interval Number N × Sending Interval Time: T = N 2.5 [ms]. Sending Frequency: F = 1000 / T [Hz]. Examples Interval Number N Sending Frequency F 100Hz 50Hz 40Hz 10Hz S.Int 4~400 Note Baud Rate Max.

  • Page 34: Display Parameters (Disp)

    6.3.5 Display Parameters (dISP) Sign Range Default Description Printing Language LAng 0. CHn [Chinese] 1. Eng [English] dS.tI 0.01~1.00 0.20 Display Refreshing Time [s] Auto-Locking 0: oFF 1: on [ If there is not any keypad operation in Au.Loc one minute and it’s not in the processes of ‘F2 Calibration’...

  • Page 35: A Sample Of Parameter Setting

    6.3.7 A Sample of Parameter Setting Modify the parameter ‘[102] Scale Capacity’. Main Display Interface 【MENU】+【▲】 【▼】: F1-SEt 【ENT】+【▲】 【▼】 SUPMETER ZERO GROSS LOCK FILL COMP DEV FALL PACK DISC HH 【ENT】+【▲】 【▼】 SUPMETER ZERO GROSS LOCK FILL COMP DEV FALL PACK DISC HH 【ENT】...

  • Page 36: F2-Cal System Calibration

    6.4.1 Zero Calibration (ZEro) Do Zero Calibration with no loading on the weigher and save the new Zero Value. Main Display Interface 【MENU】+【▲】 【▼】: F2-CAL 【ENT】+【▲】 【▼】: -ZEro- 【ENT】 SUPMETER ZERO GROSS LOCK FILL COMP DEV FALL PACK DISC 【▲】 【▼】: ...

  • Page 37: Data Calibration (Data)

    Span Coefficient. If there is no access to get the specification parameter values for Data Calibration, then it’s necessary to do Load Calibration. Main Display Interface 【MENU】+【▲】 【▼】: F2-CAL 【ENT】+【▲】 【▼】: -dAtA- 【ENT】 SUPMETER ZERO GROSS LOCK FILL COMP DEV FALL PACK DISC Input ‘Total Capacity of Loadcells’...
  • Page 38 SUPMETER ZERO GROSS LOCK FILL COMP DEV FALL PACK DISC 【▲】 【▼】:  105: New Span Coefficient value (Max. Display Value: 99.9999).  oLd: Original Span Coefficient value.  Sr: Span Correction Ratio = New Value / Original Value (Display Range: 0.00001~9.99999).

  • Page 39: Load Calibration (Load)

    Span Coefficient further for higher weighing accuracy. The loading weight should be bigger than 50% of Scale Capacity value. Main Display Interface 【MENU】+【▲】 【▼】: F2-CAL 【ENT】+【▲】 【▼】: -LoAd- 【ENT】 SUPMETER ZERO GROSS LOCK FILL COMP DEV FALL PACK DISC HH Input ‘Calibrating Weight’: 1~999999 Weight Unit.

  • Page 40: F3-Rec Record Query

    6.5 F3-REC Record Query Main Display Interface 【MENU】+【▲】 【▼】 ：F3-rEC 【ENT】 SUPMETER ZERO GROSS LOCK FILL COMP DEV FALL PACK DISC Input Record No.: 1~500. 【ENT】 【▲】 【▼】: Query the previous/next item of this record. 【◄】 【►】: Query the previous/next record.

  • Page 41: F4-Cln Data Clearing

    Only after Key-unlocking with Administrator Password, it’s allowed to do the operation of ‘Clear Records’. Main Display Interface 【MENU】+【▲】 【▼】: F4-CLn 【▲】 【▼】: --CLS-/--CLr- 【ENT】 CLS: Clear Screen. CLr: Clear Records. SUPMETER ZERO FILL COMP DEV FALL PACK DISC HH 【▲】 【▼】: YES/NO 【MENU】: Exit 【ENT】: Enter...

  • Page 42: F5-Loc Key-Locker

    6.7 F5-LOC Key-locker 6.7.1 Key-unlocking (oPEn) Main Display Interface 【MENU】+【▲】 【▼】: F5-Loc 【ENT】+【▲】 【▼】: -oPEn- 【ENT】 SUPMETER ZERO GROSS LOCK FILL COMP DEV FALL PACK DISC HH 【ENT】: If inputted password is correct, Key-unlocking will be valid and [LOCK] will turn off.

  • Page 43: Password Set (Pass)

    6.7.3 Password Set (PASS) Main Display Interface 【MENU】+【▲】 【▼】: F5-Loc 【ENT】+【▲】 【▼】: -PASS- 【ENT】 SUPMETER ZERO GROSS LOCK FILL COMP DEV FALL PACK DISC HH 【ENT】 If inputted is Operator Password, this operation interface will be skipped; if inputted is Administrator Password, ‘Administrator Password [AP]’...

  • Page 44: Appendix A. Print Formats

    Appendix A. Print Formats  Format 1 RECORD WEIGHT NO.: Record No. DATE: 2009-05-20 TIME: 23:59:45 Axle Count AXLES: A01: 2.00t Axle No.1 Weight 。 。 。 。 。 。 。 。 。 A09: 2.40t Axle No.9 Weight EAn: 8.80t Total Weight of Axle No.10~N TOTAL:...

  • Page 45: Appendix B. Register Table Of Host-Slave Modbus[Ascii/Rtu]

    Appendix B. Register Table of Host-Slave MODBUS[ASCII/RTU] Command Data Name Type Address Attribute Description [HEX] Gross Weight Long 40001 Net Weight Long 40003 1: Axle Weighing state. 40005.0 0: Waiting or Calibrating state. 40005.1 40005.2 40005.3 40005.4 40005.5 40005.6 40005.7 Running State 1 UnShort 40005.8...
  • Page 46 Command Data Name Type Address Attribute Description [HEX] 40007.0 1: DO1 ON; 0: DO1 OFF. 40007.1 1: DO2 ON; 0: DO2 OFF. 40007.2 1: DO3 ON; 0: DO3 OFF. 40007.3 1: DO4 ON; 0: DO4 OFF. 40007.4 1: DO5 ON; 0: DO5 OFF. 40007.5 40007.6 40007.7...
  • Page 47 Command Data Name Type Address Attribute Description [HEX] An’s Axle Weight UnLong 40015 Non-load Zero Range UnLong 40017 03/10 [Min. Valid Axle Weight] Allowable Holding Time UnShort 40019 03/06 of Valid Axle Weight Auto-end Time UnShort 40020 03/06 UnShort: Unsigned Short Int; UnLong: Unsigned Long Int; Long: Signed Long Int.

  • Page 48: Appendix C. Data Frame Format Of Continuous Sending [Ascii]

    Appendix C. Data Frame Format of Continuous Sending [ASCII] Filed Name Code Description Example START [Byte1] Overload Weighing State Stable [Byte2] Motion Gross Weight Net Weight An’s Axle Weight Data Name Total Axle Weight of [Byte3] A1~An Displayed Characters Unused 2B/2D Sign Weight Value...
  • Page 49 Example 1. Sending Weight Data ‘+00123.4kg’ Byte Field Name Note START Weighing State Data Name Sign Weight Value Weight Value Weight Value Weight Value Weight Value Weight Value Weight Value Unit SUM=Byte1+Byte2+…+Byte12 <CR> <LF> Example 2. Sending 2. dISP’ Displayed Characters ‘ Byte Field Name Note...
  • Page 51 Changsha Supmeter Technological Co.,Ltd. Address: Building A6, Lugu International Industrial Park, Changsha, 410205, China Tel: +86 731 85115100 Fax: +86 731 85158100 Website: www.supmeter.com.cn E-mail: supmeter@163.com...

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