Supmeter BST106-B60[A] Operation Manual
  1. Manuals
  2. Brands
  3. Supmeter Manuals
  4. Controller
  5. BST106-B60[A]
  6. Operation manual

Supmeter BST106-B60[A] Operation Manual

Weighing controller for dynamic axle weigher
Hide thumbs
Table of Contents

Advertisement

Quick Links

BST106-B60[A] Weighing Controller
For: Dynamic Axle Weigher
Operation Manual V7.2
Changsha Supmeter Technological Co.,Ltd.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BST106-B60[A] and is the answer not in the manual?

Questions and answers

Related Manuals for Supmeter BST106-B60[A]

Summary of Contents for Supmeter BST106-B60[A]

  • Page 1 BST106-B60[A] Weighing Controller For: Dynamic Axle Weigher Operation Manual V7.2 Changsha Supmeter Technological Co.,Ltd.
  • Page 2 Preface Thank you very much for your purchase! This manual covers safety precaution, technical specification, operation interface, installation& connection, function&operation and so on. In order to make the product running at its best, please read this manual in advance, and reserve it for the future reading. The technology update, function enhancement and quality improvement may lead to some differences between this manual and the physical product, please understand.

  • Page 3: Table Of Contents

    Contents 1. SAFETY PRECAUTION .........................4 2. TECHNICAL SPECIFICATION ....................5 3. OPERATION INTERFACE ......................7 3.1 O ......................7 PERATION NTERFACE IAGRAM 3.2 K ..........................8 EYPAD PERATION 3.3 S ..........................9 TATE NDICATION 3.4 A ............................10 LARM 4. INSTALLATION&CONNECTION ....................11 4.1 I ............................11 NSTALLATION...
  • Page 4 6.7 F5-LOC K ......................... 37 LOCKER 6.7.1 Key-unlocking (oPEn) ....................... 37 6.7.2 Key-locking (Locc) ........................37 6.7.3 Password Set (PASS) ......................... 38 APPENDIX A. PRINT FORMATS ....................39 APPENDIX B. REGISTER TABLE OF HOST-SLAVE MODBUS[ASCII/RTU] ......40 APPENDIX C. DATA FRAME FORMAT OF CONTINUOUS SENDING [ASCII] ....43...

  • Page 5: Safety Precaution

    1. Safety Precaution  Prohibit using the product under dangerous environment Prohibit using the product under the dangerous environment with combustible gas and explosive dust. If you have this need, please use our explosion-proof products.  Avoid using the product under overheated environment Make sure that the product works under the environment with allowed temperature range to get good performance and long working life.

  • Page 6: Technical Specification

    2. Technical Specification  Executing Standard  CMC GB/T 7724-2008《Electronic Weighing Meter》PRC National Standard.  OMIL R76: 2006《Non-automatic Weighing Instruments》International Recommendation.  Accuracy Grade: III .  Number of Verification Intervals: 5,000.  Static Weighing Accuracy: 0.2‰.  Display  6+8 Red LED digital tubes for for English character and digit display. ...
  • Page 7  Report Print  The present axle weighing record can be printed automatically and manually.  One axle weighing record of a truck can be queried and printed.  Operating Specification  Operating Voltage: DC24V±20%.  Max. Power Consumption: 5W. ...

  • Page 8: Operation Interface

    3. Operation Interface 3.1 Operation Interface Diagram MOTION ZERO GROSS ALARM LOCK MENU ZERO TARE < ∧   →0← →T←...

  • Page 9: Keypad Operation

    3.2 Keypad Operation If there is not any keypad operation in one minute and it’s not in the processes of ‘F2 Calibration’ & ‘F6 Factory Adj.’, the controller will return to ‘Main Display Interface’ automatically. Menu Operation Key Name Description Enter Main Menu.

  • Page 10: State Indication

    3.3 State Indication LED light Description ON: Axle Weighing state. [RUN] OFF: Waiting or Calibrating state. Weight Dynamic Changing: Weight Variance per [107] ‘Stablity Judging Time’ is exceeding [MOTION] [106] ‘Stablity Judging Range’. Net Weight value ≤ Non-load Zero Range. [ZERO] [GROSS] Gross Weight display.

  • Page 11: Alarm Sign

    3.4 Alarm Sign Sign Alarm Cause Solution Err1 RAM Failure. Replace the chip RAM. Err2.1 EEPROM Failure. Replace the chip EEPROM. Err2.2 Signal Reversed. Err3 Connect the loadcell correctly. Not connected. Err4 ADC Failure. Replace the ADC module. Weighing signal exceeds A/D conversion range. 1.

  • Page 12: Installation&Connection

    4. Installation&Connection 4.1 Installation (93) Outline Size Front Panel Size Panel Cut-out Size stallation Mode Outline Size Front Panel Size Box Body Size Panel Cut-out Size W×H×D[mm] W×H[mm] W×H[mm] W×H[mm] 110×62×150 110×62 93×46 94×47...

  • Page 13: Terminal

    4.2 Terminal 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 COM1 POWER LOADCELL Description LOADCELL Loadcell Port Connection Mode 6-Wire 4-Wire S4→【4-WIRE】 Internal Dip Switch S4 S4→【6-WIRE】 [Default Set] SIG- Weighing Signal [mV] Input -.
  • Page 14 Description CN1 [DI/AO] Switch Signal Input / Analog Output Port Switch Signal Input DI Common Terminal [DC-]. Switch Signal Input 1. Switch Signal Input 2. Switch Signal Input 3. Switch Signal Input 4. Switch Signal Input 5. Switch Signal Input 6. Analog Output [Definable] 4~20mA Output +.

  • Page 15: Di/Do Function Definition

    4.3 DI/DO Function Definition CN1 [DI] Signal Name Description DI Common Terminal [DC-]. Axle Identification. AXLE_ID ON: There is an axle entering the weighing platform. TARE Manual Tare. Key【MENU】. 【MENU】 OFF→ON→OFF. 【◄】 Key【◄】. 【▲】 Key【▲】. Key【ENT】. Axle Weighing State: Stop Axle Weighing Process (After 【ENT】...

  • Page 16: Di/Do Connection For Typle Application

    4.4 DI/DO Connection for Typle Application CN1 [DI] Switch Axle Identification AXLE_ID [DI1] Push Button Manual Tare TARE [DI2] 【MENU】[DI3] 【◄】[DI4] 【▲】[DI5] Stop Axle Weighing Process / Print【ENT】[DI6] CN2 [Relay Axle Weighing State RUN [DO1+] AC220V or DC24V [DO1-] Axle Weighing Process Finished FINI [DO2+] [DO2-] Total Axle Weight Upper Limit HH [DO3+] [DO3-]...

  • Page 17: Operation Procedure

    5. Operation Procedure Connection & Power on Scale Setting Zero Calibration [Data Calibration] Load Calibration Auto Zero Tracking Range & Zero Fine Adjusting Range Setting Setpoint Setting Other Settings Key-locking...

  • Page 18: Function&Operation

    6. Function&Operation 6.1 Main Display Interface 【▲】: Display interface switch. 6.1.1 Gross/Net Weight, Axle No. / Axle Count, Axle Weight / Total Axle Weight In the Axle Weighing process, display: MOTION ZERO GROSS ALARM LOCK Axle No. [A01~A99] & Axle Weight. After Axle 99 has been weighed, the weighing process will end.

  • Page 19: Gross/Net Weight, Ao Output Value [Ao]

    6.1.2 Gross/Net Weight, AO Output Value [Ao] MOTION ZERO GROSS ALARM LOCK AO: 4.00~20.00mA.

  • Page 20: Main Menu

    6.2 Main Menu Main Menu Second Menu Sign Function Sign Description -SCAL- Scale parameters setting. -CALP- Calibration parameter setting. Parameter F1-SEt -SEtP- Setpoint parameters setting. Setting -SErP- Communication parameters setting. -dISP- Display and operation interface parameters setting. -ZEro- Zero Calibration without loading on the weigher to correct Zero Value. Data Calibration: Input the specification parameter values of loadcell [Total Capacity and Output Sensitivity] according to the actual -dAtA-...
  • Page 21 Main Menu Second Menu Sign Function Sign Description Special for manufacturer. Exfactory Span Adjustment: Use standard weighing test equipment to -SPAn- adjust the weighing signal interface for normalizing Span Coefficient to 1. -AdtS- AD Value of Weighing Signal Linearity Test. Factory -AoZF- AO Zero/Full Adjustment.

  • Page 22: F1-Set Parameter Setting

    6.3 F1-SET Parameter Setting 6.3.1 Weighing Parameters (SCAL) Sign Range Default Description Weight Unit 0: None UnIt 1: kg 2: t 3: g Decimal Point 0: ooooo 1: oooo.o ooo.oo 2: ooo.oo 3: oo.ooo 4: o.oooo Max. Capacity Max. loading weight of the load receptor. Max.
  • Page 23 Sign Range Default Description Sampling Frequency [Hz] Anti-Vibration Digital Filter Digit Cutoff Frequency None 80Hz 56Hz 40Hz FILt 28Hz 20Hz 14Hz 10Hz Sample Number for Axle Weight Stablity StAb 2~20 Judgement...

  • Page 24: Calibration Parameters (Calp)

    6.3.2 Calibration Parameters (CALP) Sign Range Default Description Auto Zero Tracking Permission 0: oFF AZt.P 1: on (Only when weight is stable, Auto Zero Tracking will be allowed. Refer to Parameter [106]/[107]) Auto Zero Tracking Time T [s] AZt.t 1~10 T = Set value ×...
  • Page 25 Sign Range Default Description Auto Zero Initial Calibration after Power-on InI.Z 0: oFF 1: on [without Power-down Protection] InI.t 0~1800 Auto Zero Initial Calibrating Time [s] Auto Zero Initial Calibrating Range InI.r 0~50000 Suggestion: Set value ≤ (Max. Capacity × 20%).

  • Page 26: Setpoint Parameters (Setp)

    6.3.3 Setpoint Parameters (SEtP) Sign Range Default Description Non-load Zero Range [Min. Valid Axle Weight] Essential condition of triggering the axle weighing VALd 1~999999 process: Net Weight > Min. Valid Axle Weight. Optional condition of triggering axle weighing: DI1 Axle Identification Switch turns on. Allowable Holding Time of Valid Axle Weight [s] When holding time of valid axle weight is bigger HLd.t...
  • Page 27 Sign Range Default Description AO Signal 0. groS [Gross Weight] 1. nEt [Net Weight] 2. dISP [Displayed Weight] 3.AnEt [Axle Weight] Auto Print 0: oFF A.Prt 1: on [It’s necessary to define print port] Refer to Appendix A. Print Format Prt.F 1: Format 1 2: Format 2...

  • Page 28: Communication Parameters (Serp)

    6.3.4 Communication Parameters (SErP) Sign Range Default Description 0~99 Communication Address COM1 Baud Rate 1200bps 2400bps bPS1 4800bps 9600bps 19200bps 5: 115200bps COM1 Parity Check 0. none None Check] CHC1 1. EVEn [Even Check] 2. odd [Odd Check] COM1 Communication Mode 0.
  • Page 29 Sign Range Default Description Continuous Sending Interval Number N × Sending Interval Time: T = N 2.5 [ms]. Sending Frequency: F = 1000 / T [Hz]. Examples Interval Number N Sending Frequency F 100Hz 50Hz 40Hz 10Hz S.Int 4~400 Note Baud Rate Max.

  • Page 30: Display Parameters (Disp)

    6.3.5 Display Parameters (dISP) Sign Range Default Description Printing Language P900 LAng 0. CHn [Chinese] 1. Eng [English] dS.tI 0.01~1.00 0.20 Display Refreshing Time [s] Auto-Locking 0: oFF 1: on [ If there is not any keypad operation in A.Loc one minute and it’s not in the processes of ‘F2 Calibration’...

  • Page 31: A Sample Of Parameter Setting

    6.3.6 A Sample of Parameter Setting Modify the parameter ‘[102] Max. Capacity’. Main Display Interface 【MENU】+【◄】 【▲】: F1-SEt 【ENT】+【◄】 【▲】 【ENT】+【◄】 【▲】 【ENT】 【◄】: Moving cursor; 【▲】: Digit input. 【MENU】: Exit 【ENT】: Save...

  • Page 32: F2-Cal System Calibration

    6.4 F2-CAL System Calibration After doing ‘System Calibration’, Tare Weight value will return to zero automatically. 6.4.1 Zero Calibration (ZEro) Do Zero Calibration with no loading on the weigher and save the new Zero Value. Main Display Interface 【MENU】+【◄】 【▲】: F2-CAL 【ENT】+【◄】...

  • Page 33: Data Calibration (Data)

    6.4.2 Data Calibration (dAtA) Input the specification parameter values of loadcell [Total Capacity and Output Sensitivity] according to the actual configuration of the weighing system to correct Span Coefficient. If there is no access to get the specification parameter values for Data Calibration, then it’s necessary to do Load Calibration. Main Display Interface 【MENU】+【◄】...
  • Page 34 【◄】 【▲】:  105: New Span Coefficient value (Max. Display Value: 99.9999).  oLd: Original Span Coefficient value.  Sr: Span Correction Ratio = New Value / O riginal Value (Display range: 0.00001~9.99999). 【MENU】: Exit 【ENT】: Save Note:  Total Capacity of Loadcells = Loadcell Capacity × Loadcell Number. ...

  • Page 35: Load Calibration (Load)

    6.4.3 Load Calibration (LoAd) After doing Data Calibration, if there are conditions for Load Caliration, do Load Calibration with loading standard weight on the weigher to correct Span Coefficient further for higher weighing accuracy. The loading weight should be bigger than 50% of Scale Capacity value. Main Display Interface 【MENU】+【◄】...

  • Page 36: F3-Rec Record Query

    6.5 F3-REC Record Query Main Display Interface 【MENU】+【◄】 【▲】: F3-rEC 【ENT】 One axle weighing record of a truck can be queried. 【◄】: Query the previous item of this record. 【▲】: Query the next item of this record. 1~9: Axle Weight of A1~A9. A: Total Axle Weight of A10~An.

  • Page 37: F4-Cln Data Clearing

    6.6 F4-CLN Data Clearing Main Display Interface 【MENU】+【◄】 【▲】: F4-CLn 【ENT】+【◄】 【▲】: --CLS- 【ENT】 CLS: Clear Screen. 【◄】 【▲】: YES/NO. 【MENU】: Exit 【ENT】: Enter...

  • Page 38: F5-Loc Key-Locker

    6.7 F5-LOC Key-locker 6.7.1 Key-unlocking (oPEn) Main Display Interface 【MENU】+【◄】 【▲】: F5-Loc 【ENT】+【◄】 【▲】: -oPEn- 【ENT】 【ENT】 : If inputted password is correct, Key-unlocking will be valid and [LOCK] will turn off. 6.7.2 Key-locking (Locc) Main Display Interface 【MENU】+【◄】 【▲】: F5-Loc 【ENT】+【◄】...

  • Page 39: Password Set (Pass)

    6.7.3 Password Set (PASS) Main Display Interface 【MENU】+【◄】 【▲】: F5-Loc 【ENT】+【◄】 【▲】: -PASS- 【ENT】 【ENT】 If inputted is Operator Password, this operation interface will be skipped; if inputted is Administrator Password, ‘Administrator Password [AP]’ or ‘Operation Password [oP]’ can be modified via 【◄】 【▲】.

  • Page 40: Appendix A. Print Formats

    Appendix A. Print Formats  Format 1 RECORD WEIGHT AXLES: Axle Count A01: 2.00t Axle No.1 Weight 。 。 。 。 。 。 。 。 。 A09: 2.40t Axle No.9 Weight EAn: 8.80t Total Weight of Axle No.10~N TOTAL: 30.80t Total Axle Weight of Axle No.1~N ...

  • Page 41: Appendix B. Register Table Of Host-Slave Modbus[Ascii/Rtu]

    Appendix B. Register Table of Host-Slave MODBUS[ASCII/RTU] Command Data Name Type Address Attribute Description [HEX] Gross Weight Long 40001 Net Weight Long 40003 1: Axle Weighing state. 40005.0 0: Waiting or Calibrating state. 40005.1 40005.2 40005.3 40005.4 40005.5 40005.6 40005.7 Running State 1 UnShort 40005.8...
  • Page 42 Command Data Name Type Address Attribute Description [HEX] 40007.0 1: DO1 ON; 0: DO1 OFF. 40007.1 1: DO2 ON; 0: DO2 OFF. 40007.2 1: DO3 ON; 0: DO3 OFF. 40007.3 1: DO4 ON; 0: DO4 OFF. 40007.4 1: DO5 ON; 0: DO5 OFF. 40007.5 40007.6 40007.7...
  • Page 43 Command Data Name Type Address Attribute Description [HEX] An’s Axle Weight UnLong 40015 Non-load Zero Range UnLong 40017 03/10 [Min. Valid Axle Weight] Allowable Holding Time UnShort 40019 03/06 of Valid Axle Weight Auto-end Time UnShort 40020 03/06 UnShort: Unsigned Short Int; UnLong: Unsigned Long Int; Long: Signed Long Int.

  • Page 44: Appendix C. Data Frame Format Of Continuous Sending [Ascii]

    Appendix C. Data Frame Format of Continuous Sending [ASCII] Filed Name Code Description Example START [Byte1] Overload Weighing State Stable [Byte2] Motion Gross Weight Net Weight An’s Axle Weight Data Name Total Axle Weight of [Byte3] A1~An Displayed Characters Unused 2B/2D Sign Weight Value...
  • Page 45 Example 1. Sending Weight Data ‘+00123.4kg’ Byte Field Name Note START Weighing State Data Name Sign Weight Value Weight Value Weight Value Weight Value Weight Value Weight Value Weight Value Unit SUM=Byte1+Byte2+…+Byte12 <CR> <LF> Example 2. Sending 2. dISP’ Displayed Characters ‘ Byte Field Name Note...
  • Page 47 Changsha Supmeter Technological Co.,Ltd. Address: Building A6, Lugu International Industrial Park, Changsha, 410205, China Tel: +86 731 85115100 Fax: +86 731 85158100 Website: www.supmeter.com.cn E-mail: supmeter@163.com...

Table of Contents