Dettson Chinook C45-1-D Installation Instructions And Homeowner's Manual
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Dettson Chinook C45-1-D Installation Instructions And Homeowner's Manual

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INSTALLATION INSTRUCTIONS AND HOMEOWNER'S MANUAL:
Models marqued with an * are only sold in Quebec
Models in bold can be sold in US and Canada.
INSTALLER / SERVICE TECHNICIAN:
Use the information in this manual for the installation/servicing of the furnace and keep the document near the unit for future
reference.
HOMEOWNER: Please keep this manual near the furnace for future reference.
Manufactured by: Dettson Industries Inc. Sherbrooke, Qc, Canada www.dettson.com
Gas furnace manufactured on or after May 1, 2017 are not permitted to be used in Canada for heating of buildings or structures under construction
Printed in Canada on
100% recycled paper
GAS FIRED FURNACE
Models:
C45-1-X C45-1-D* C45-2-D* C45-2-V
C60-1-X* C60-1-D* C60-2-D* C60-2-V
C75-1-X* C75-1-D* C75-2-D* C75-2-V
C105-1-X* C105-1-D* C105-2-D* C105-2-V*
C120-1-X* C120-1-D* C120-2-D* C120-2-V*
2020-05-26
GAS FURNACE
MULTIPOSITION
X40223 rev.R

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Summary of Contents for Dettson Chinook C45-1-D

  • Page 1 HOMEOWNER: Please keep this manual near the furnace for future reference. Manufactured by: Dettson Industries Inc. Sherbrooke, Qc, Canada www.dettson.com Gas furnace manufactured on or after May 1, 2017 are not permitted to be used in Canada for heating of buildings or structures under construction...

  • Page 2: Table Of Contents

    Table of content 6.1 120V WIRING ......19 SAFETY 6.2 24V WIRING ......21 1.1 SAFETY LABELING AND WARNING SIGNS .
  • Page 3 8.5.2 Dipswitch options ... . Figure 31: Exploded view Cxx-2-V part 1 ..Figure 32: Exploded view Cxx-2-V part 2 ..8.5.3 Heat mode .
  • Page 4 Table 39: Part list two stage PSC ..Table 48: Heating C75-2-V CFM ..Table 40: Part list two stage PSC continued . . . Table 49: Cooling C60-2-V CFM .

  • Page 5: Safety

    a) It is the homeowner’s responsibility to engage a qualified technician for the installation and SAFETY subsequent servicing of this furnace; b) Do not use this furnace if any part of it was 1.1 SAFETY LABELING AND under water. Call a qualified service technician WARNING SIGNS immediately to assess the damage and to replace all critical parts that were in contact with water;...
  • Page 6 1. Use only with type of gas approved for this furnace. WARNING Refer to the furnace rating plate. 2. Install this furnace only in a location and position as Failure to follow this warning could result in specified in section 3. dangerous operation, personal injury, death, or property dammage.
  • Page 7 WARNING WARNING FIRE, INJURY OR DEATH HAZARD CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in Failure to follow the steps outlined below for personal injury, death and/or property damage. each appliance connected to the venting system When the furnace is installed in a residential being placed into operation could result in carbon garage, the burners and ignitions sources must be...

  • Page 8: Detection Systems

    WARNING CAUTION CARBON MONOXYDE POISONING HAZARD PROPERTY DAMAGE HAZARD For all venting configurations for this appliance Failure to follow this caution may result in and other gas appliances placed into operation burst water pipes and/or property damage. structure, provisions adequate a condensate pump is installed, a clogged combustion, ventilation, and dilution air must condensate drain or a failed pump may cause...

  • Page 9: Codes And Standards

    2.1.6 Gas piping and pipe pressure testing 2.1 CODES AND STANDARDS Follow all national and local codes and standards in addition to these instructions. The installation must USA: NFPA 54/ANSI Z223.1-2009 NFGC; Chapters 5, 6, comply with regulations of the serving gas supplier, local 7, and 8 and national plumbing codes.

  • Page 10: Location

    4. If you touch ungrounded objects (and recharge your protection clearances shown in table 1 or on the body with static electricity), firmly touch a clean, furnace rating label. unpainted metal surface of the furnace again before • Install de furnace with a correct slope if installed touching control or wires.

  • Page 11: Installation

    codes or to a condensate pump approved for the use with acidic furnace condensate. 3 INSTALLATION 7. Prime the drain trap with water. This will ensure proper furnace drainage at startup and will avoid The furnace is factory built for upflow position. In this any recirculation of flue gas.

  • Page 12: Horizontal Right

    6. Connect a small length of 5/8” PVC tube to the CAUTION bottom left of the condensate box and route with an elbow to the drain trap. See Figure 4. It is STRONGLY RECOMMENDED to use the 7. Connect the outlet from the drain trap to the optional downflow base to ensure the 1”...

  • Page 13: Venting Drainage

    MULTIPOSITION PRESSURE 11. On the remaining 3 outlet stub, connect caps (1x5/8” and 2x1/2”). Those caps are furnished in SWITCH CONNECTION the part bag. The 3/16 stub just beside the drain of the condensate box must be drilled or cut open. The black squared VENTING DRAINAGE PVC tubing of the pressure switch (-0.2 in w.c.) must be connected to this stub.
  • Page 14 Figure 2 – Right side connection Figure 3 – Left side connection...
  • Page 15 Figure 4 – Horizontal right position Figure 5 – Horizontal left position...
  • Page 16 Figure 6 – Downflow position Figure 7 – Multiposition pressure switch assembly...

  • Page 17: Duct Installation

    4 DUCT INSTALLATION 4.2.1 Bottom return GENERAL REQUIREMENTS In Upflow orientation, for the bottom inlet, installer can The duct system should be designed and sized according to accepted national standards such as those published use a return air base. This base allows the connection of by: Air Conditioning Contractors Association (ACCA), the duct on the side with a bottom inlet.

  • Page 18: Gas Supply And Piping

    Rigid air ducts. Make sure the inlet gas pressure is as indicated in table GAS SUPPLY AND PIPING The conversion kit consist of orifices, spring and stickers to clearly identify conversion on the gas valve. GENERAL 5.2.1 2 stage propane conversion WARNING Follow the steps bellow to convert the gas valve to FIRE OR EXPLOSION HAZARD...

  • Page 19: Gas Pipe Grommet

    5. Insert the L.P. regulator spring (provided in the 7. Turn high fire regulator adjust screw (see figure 10) conversion kit) into the regulator sleeve. clockwise to increase pressure or counterclockwise to decrease pressure. Always adjust regulator to 6. Place the regulator adjustment screw and adjust provide the correct pressure, as mentionned on approximately 4 turns to the bottom stop.

  • Page 20: Electrical Connections

    12. Using a leak detection solution or soap suds, check detected, SHUT OFF GAS AND FIX ALL LEAKS for leaks at the pressure boss screw. If a leak is IMMEDIATELY. Table 2 – Maximum capacity of pipe Cu.ft./Hr for pipe length ft (m) Nominal Iron pipe size in.
  • Page 21 Figure 9 – Single stage gas valve Figure 10 – Two stage gas valve Figure 11 – Adjustment screw...

  • Page 22: Wiring

    Table 4 – Outlet gas pressure Gas Pressure in w.c. Natural Gas Propane High fire (100%) Low fire (70%) 1.55 Canada Installations: Power from an alternate power supply that is non- Make all electrical connections in accordance with the sinusoidal may damage the furnace electronics or cause current edition of the Canadian Electrical Code CSA erratic operation.

  • Page 23: Special Venting Requirements For Installation In Canada

    chimney when using ventilated combustion air or single manufacturer. Follow the manufacturer’s instructions in pipe vent option. the use of primer and cement and never use primer or cement beyond its expiration date. These furnaces can be vented as either direct vent All fire stop and roof flashing used with this system must (two pipe) or as ventilated combustion air system (single be UL listed material.

  • Page 24: Non Direct Vent

    NON DIRECT VENT furnace as reasonably possible. When installing vent systems use the smallest allowable All air for combustion comes directly to the furnace from pipe diameter. a space that is well ventilated with outdoor air (such The Maximum Vent Length for the vent and combustion as an attic, crawlspace or equipment closet) and the air pipe (when used) is determined from Table 5.

  • Page 25: Combustion Air Pipe Connection

    COMBUSTION AIR PIPE 2. Slowly slide a 2" diameter pipe throught the venting gasket. This step will be easier if using a pipe CONNECTION length of 4 ft or less and if pipe is chamfer. Chinook gas furnaces have three possible location for the 3.

  • Page 26: Two Pipe Termination

    7.10.2 Two pipe termination Single or multiple concentric vent must be installed as shown in Figure 17. Maintain the required separation distance between vents and all clearances. Possible terminations are shown in figure 19. Cut one 4” (102 mm) diameter hole for 2” (51 mm) kit, Two pipe vent must be installed as shown in Figure or one 5”...

  • Page 27: Table 5: Maximum Equivalent Vent Length (Ft) For Altitude Up To 4500 Ft

    Figure 15 – Combustion air moisture trap Figure 16 – Venting gasket Table 5 – Maximum equivalent vent length (Ft) for altitude up to 4500 Ft Unit size Vent pipe dia. Vent pipe dia. BTU/hr 2" 3" and 4" 15,000 30,000 45,000 60,000...
  • Page 28 Figure 17 – Direct vent clearance...
  • Page 29 Figure 18 – Other than Direct vent clearance...
  • Page 30 Figure 19 – Venting terminations...

  • Page 31: Table 7: Approved Combustion Air And Vent Pipe, Fitting And Cement Materials (U.s.a Installation)

    Table 7 – Approved combustion air and vent pipe, fitting and cement materials (U.S.A Installation) ASTM SPECIFICATION MATERIAL PIPE FITTINGS SOLVENT CEMENT DESCRIPTION MARKED ON MATERIAL AND PRIMER D1527 PIPE D1765 PIPE Schedule-40 D2235 For ABS Solvent Cement For ABS D2241 PIPE SDR-21 &...

  • Page 32: Start Up, Adjustment And Safety Check

    WARNING 8 START UP, ADJUSTMENT Failure to replace the burner door can cause AND SAFETY CHECK products of combustion to be released into the conditioned area resulting in personal injury or death. 1. Furnace must have a 120 V power supply properly connected and grounded (NOTE: Proper polarity 5.

  • Page 33: Dipswitch Options

    8.2.2 Dipswitch options 8.2.4 Cool mode The option switches on the single stage furnace are used A call for cooling is initiated by closing the thermostat to determine the length of the cool delay-to-fan-off, heat contacts. This energizes the control and the compressor. delay-to-fan-on and heat delay-to-fan-off.

  • Page 34: Dipswitch Options

    8.4 2 STAGE PSC MOTOR 3. Relocate the desired motor leads to the desired speed on the motor. The red wire locate the heating speed and the blue wire locate de cooling speed. 8.4.1 Selecting the blower speed 4. If heating and cooling speeds are the same, a Furnaces with model number CXX-2-D are equipped jumper wire must be used between the heat and with a multi-speed circulator blower.

  • Page 35: Stage Ecm Motor

    8.4.4 Cool mode begins. After the delay-to-fan-on period ends, the 50M51 control will energize the circulator fan at low heat speed. The electronic air cleaner (optional) will also energize at In a typical single stage cooling system (Y connection), a this time.

  • Page 36: Heat Mode

    Refer to table 28. button for more than 1/5 second and less than 5 seconds. The fan delay to off can be adjust using dipswitch S7-3 The LED will flash up to five stored fualt codes, beginning and S7-4. Please refer to table 29. with the most recent.Please see table 32.

  • Page 37: Start Up Instruction

    9.1 START UP INSTRUCTION 9.3 SHUTTING DOWN THE FURNACE 1. STOP! Read the previous safety information. To shut down the furnace, set the thermostat to the “OFF” 2. Set the thermostat to the lowest setting. position. 3. Turn off all electric power to the furnace. 9.3.1 To turn off gas to furnace 4.

  • Page 38: Cleaning/Replacing The Filter

    10.3 CONDENSATE COLLECTION • Corrosion AND DISPOSAL SYSTEM Even if no unusual rust or other conditions are observed, The condensate system must not be exposed to it is recommended that the furnace be inspected temperatures under 32°F. and serviced at least once per year by a qualified Make sure the condensate drain line does not become service technician.

  • Page 39: Table 8: Electrical Data

    Table 8 – Electrical data Single Stage X13 motor UNIT VOLT-HERTZ-PHASE OPERATING VOLT RANGE MAX UNIT UNIT AMPACITY BREAKER SIZE AMPS AMPS 45 000 120-60-1 10.2 11.9 60 000 120-60-1 10.2 11.9 75 000 120-60-1 11.4 13.5 105 000 120-60-1 13.9 16.6 120 000...

  • Page 40: Table 11: Deduction For Fittings

    Figure 20 – Single Stage PSC Wiring diagram Table 11 – Deduction for fittings Type of elbow Equivalent Length (ft) 45° standard 45° long sweap 90° standard 90° long sweap...
  • Page 41 Figure 21 – Two Stage PSC Wiring diagram...
  • Page 42 Figure 22 – Single Stage ECM Wiring diagram...
  • Page 43 Figure 23 – Two Stage ECM Wiring diagram...

  • Page 44: Table 12: Approved Combustion Air And Vent Pipe, Fitting And Cement Materials (U.s.a Installation)

    Table 12 – Approved combustion air and vent pipe, fitting and cement materials (U.S.A Installation) ASTM SPECIFICATION MATERIAL PIPE FITTINGS SOLVENT CEMENT DESCRIPTION MARKED ON MATERIAL AND PRIMER D1527 PIPE D1765 PIPE Schedule-40 D2235 For ABS Solvent Cement For ABS D2241 PIPE SDR-21 &...

  • Page 45: Table 17: Cfm C120-1-X

    Table 17 – CFM C120-1-X TORQUE DESCRIPTION 1910 dT=55°F 1797 4.5 T. 1601 4 T. 1404 3.5 T. CONSTANT CIRC. Figure 24 – X13 motor connections Table 18 – Option dipswitch poition single stage DESCRIPTION DIPSWITCH COOL delay-to-fan-off 45 sec 90 sec HEAT delay-to-fan-on 30 sec...

  • Page 46: Table 22: Suggested Heating Fan Speed On 2 Stage Furnace

    Figure 25 – PSC motor connections Table 22 – Suggested heating fan speed on 2 stage furnace INPUT BTU/hr HEATING 1ST STAGE HEATING 2ND STAGE 45 000 MED-LOW 60 000 MED-LOW 75 000 MED-LOW 105 000 MED-HIGH 120 000 MED-LOW HIGH Table 23 –...
  • Page 47 Figure 26 – Dimensions...

  • Page 48: Table 28: Single Stage T-Stat With 2 Stage Ecm Furnace

    Table 28 – Single stage t-stat with 2 stage ECM furnace S7-1 S7-2 TIME 10 MIN AUTO 20 MIN Table 29 – Heat fan off delay with 2 stage ECM furnace S7-3 S7-4 TIME 90 SEC 120 SEC 150 SEC 180 SEC Table 30 –...

  • Page 49: Table 31: Error Codes 2 Stage Psc

    Table 31 – ERROR CODES 2 STAGE PSC FURNACE...

  • Page 50: Table 32: Error Codes 2 Stage Ecm

    Table 32 – ERROR CODES 2 STAGE ECM FURNACE...

  • Page 51: Furnace Info

    FURNACE INFO Furnace model: ........... . Serial number: .
  • Page 52 Figure 27 – Exploded view CXX-1-X part 1...
  • Page 53 Figure 28 – Exploded view CXX-1-X part 2...

  • Page 54: Table 33: Part List Single Stage Ecm (X13)

    B40512-01 B40512-02 B40512-02 B40512-03 B40512-03 Blower rail B40552 B40552 B40552 B40552 B40552 Door switch L07H001 L07H001 L07H001 L07H001 L07H001 Dettson observation port B40565 B40565 B40565 B40565 B40565 Observation port L04Z022 L04Z022 L04Z022 L04Z022 L04Z022 Gromet G14F017 G14F017 G14F017 G14F017 G14F017...

  • Page 55: Table 34: Part List Single Stage Ecm (X13) Continued

    Table 34 – Part list single stage ECM (x13) continued Description C45-1-X C60-1-X C75-1-X C105-1-X C120-1-X Belly band B01889 B01889 B01889 B01889 B01889 Blower Z01I033 Z01I035 Z01I036 Z01I038 Z01I038 Control board single stage R99G013 R99G013 R99G013 R99G013 R99G013 Control board support B40559 B40559 B40559...
  • Page 56 Figure 29 – Exploded view Cxx-1-D part 1...
  • Page 57 Figure 30 – Exploded view Cxx-1-D part 2...

  • Page 58: Table 35: Part List Single Stage Psc

    B40512-01 B40512-02 B40512-02 B40512-03 B40512-03 Blower rail B40552 B40552 B40552 B40552 B40552 Door switch L07H001 L07H001 L07H001 L07H001 L07H001 Dettson observation port B40565 B40565 B40565 B40565 B40565 Observation port L04Z022 L04Z022 L04Z022 L04Z022 L04Z022 Grommet G14F017 G14F017 G14F017 G14F017 G14F017...

  • Page 59: Table 36: Part List Single Stage Psc Continued

    Table 36 – Part list single stage PSC continued Description C45-1-D C60-1-D C75-1-D C105-1-D C120-1-D PSC motor L06H004 L06H004 L06I004 L06K004 L06K004 Belly band kit B01889 B01889 B01889 B01889 B01889 Blower Z01I033 Z01I035 Z01I036 Z01I038 Z01I038 Oval Cap L99Z007 L99Z007 L99Z007 L99Z007 L99Z007...
  • Page 60 Figure 31 – Exploded view Cxx-2-V part 1...
  • Page 61 Figure 32 – Exploded view Cxx-2-V part 2...

  • Page 62: Table 37: Part List Two Stage Ecm

    B40512-01 B40512-02 B40512-02 B40512-03 B40512-03 Blower rail B40552 B40552 B40552 B40552 B40552 Door switch L07H001 L07H001 L07H001 L07H001 L07H001 Dettson observation port B40565 B40565 B40565 B40565 B40565 Observation port L04Z022 L04Z022 L04Z022 L04Z022 L04Z022 Grommet G14F017 G14F017 G14F017 G14F017 G14F017...

  • Page 63: Table 38: Part List Two Stage Ecm Continued

    Table 38 – Part list two stage ECM continued Clamp 1/2" G99Z034 G99Z034 G99Z034 G99Z034 G99Z034 Inducteur B03141-02 B03141-01 B03141-01 B03141 B03141 Motor assembly ECM 5.0 B03240-12 B03716-02 B03716-03 B03241-09 B03241-10 ECM motor B03811-25 B03812-09 B03812-10 B03813-15 B03813-16 Motor mounting bracket B01889 B01889 B01889...
  • Page 64 Figure 33 – Exploded view Cxx-2-D part 1...
  • Page 65 Figure 34 – Exploded view Cxx-2-D part 2...

  • Page 66: Table 39: Part List Two Stage Psc

    B30157-26 B30157-26 B30157-26 B30157-26 B30157-26 Blower rail B40552 B40552 B40552 B40552 B40552 Door switch L07H001 L07H001 L07H001 L07H001 L07H001 Dettson observation port B40565 B40565 B40565 B40565 B40565 Observation port L04Z022 L04Z022 L04Z022 L04Z022 L04Z022 Grommet G14F017 G14F017 G14F017 G14F017 G14F017...

  • Page 67: Table 40: Part List Two Stage Psc Continued

    Table 40 – Part list two stage PSC continued Elbow 1/2" G07J006 G07J006 G07J006 G07J006 G07J006 Clamp 1/2" G99Z035 G99Z035 G99Z035 G99Z035 G99Z035 Condensator L01I002 L01I002 L01I005 L01I003 L01I003 Motor assembly (with legs) B03684-02 B03684-03 B01891-07 B01891-08 B01891-08 PSC motor L06H004 L06H004 L06I004...

  • Page 68: Cfm Tables

    12 CFM TABLES Table 41 – C45-1/2-D CFM Table 42 – Heating C45-2-V CFM...

  • Page 69: Table 43: Cooling C45-2-V Cfm

    Table 43 – Cooling C45-2-V CFM Table 44 – C60-1/2-D CFM Table 45 – Heating C60-2-V CFM...

  • Page 70: Table 46: Cooling C60-2-V Cfm

    Table 46 – Cooling C60-2-V CFM Table 47 – C75-1/2-D CFM Table 48 – Heating C75-2-V CFM...

  • Page 71: Table 49: Cooling C60-2-V Cfm

    Table 49 – Cooling C60-2-V CFM Table 50 – C105-1/2-D CFM Table 51 – Heating C105-2-V CFM...

  • Page 72: Table 52: Cooling C105-2-V Cfm

    Table 52 – Cooling C105-2-V CFM Table 53 – C120-1/2-D CFM Table 54 – Heating C120-2-V CFM...

  • Page 73: Table 55: Cooling C120-2-V Cfm

    Table 55 – Cooling C120-2-V CFM...

This manual is also suitable for:

Chinook c45-2-dChinook c60-1-xChinook c60-1-dChinook c60-2-dChinook c75-1-xChinook c75-1-d ... Show all

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