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Original Issue Date: 9/13
Model: 40EFOZDJ, 50EFOZDJ, 55EOZDJ/45EFOZDJ
Market: Marine
Subject: Sound Shield Kits GM86016-KP1, GM86016-KP3, and GM86016-KP4
Introduction
The sound shield quiets operation of generator sets
used in marine applications. When installing the sound
shield, follow the installation procedure and observe the
safety precautions listed below.
Read the entire installation procedure before beginning
installation. Perform the steps in the order shown.
Take into consideration the minimum clearance for
vibration and cooling during operation. For sound
shielded units, allow 305 mm (12 inches) minimum
clearance for the left-rear door and front door (intake
and discharge openings).
Model
40EFOZDJ
GM86016-KP3
50EFOZDJ
GM86016-KP4
55EOZDJ/45EFOZDJ
GM86016-KP1
Figure 1 Kit Selection
Safety Precautions
WARNING
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working
on
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
Disabling the generator set.
cause severe injury or death.
INSTALLATION INSTRUCTIONS
UMS Sound Shield Kits GM88267-KP1, GM88267-KP2, and
GM88267-KP3
Kit Number
Standard
UMS Sound
Sound Shield
Shield
GM88267-KP1
GM88267-KP2
GM88267-KP3
the
generator
set.
Accidental starting can
Before working on the
generator set or equipment connected to the set, disable the
generator set as follows: (1) Move the generator set master
switch to the OFF position. (2) Disconnect the power to the
battery charger. (3) Remove the battery cables, negative (--)
lead first.
Reconnect the negative (--) lead last when
reconnecting the battery. Follow these precautions to prevent
starting of the generator set by an automatic transfer switch,
remote start/stop switch, or engine start command from a
remote computer.
WARNING
Risk of fire.
Can cause severe injury or death.
Do not smoke or permit flames or
sparks near fuels or the fuel system.
Servicing the fuel system. A flash fire can cause severe
injury or death. Do not smoke or permit flames or sparks near
the carburetor, fuel line, fuel filter, fuel pump, or other potential
sources of spilled fuels or fuel vapors. Catch fuels in an
approved container when removing the fuel line or carburetor.
WARNING
Carbon monoxide.
Can
cause
fainting, or death.
The
exhaust
leakproof and routinely inspected.
Operating the generator set. Carbon monoxide can cause
severe nausea, fainting, or death. Be especially careful if
operating the generator set when moored or anchored under
calm conditions because gases may accumulate. If operating
the generator set dockside, moor the craft so that the exhaust
discharges on the lee side (the side sheltered from the wind).
Always be aware of others, making sure your exhaust is
directed away from other boats and buildings.
TT-1601
5/16b
severe
nausea,
system
must
be

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Summarization of Contents

Safety Precautions for Generator Set Installation
Accidental Starting Warning
Instructions to prevent accidental generator set start-up during maintenance.
Fire Hazards and Fuel Safety
Warnings and precautions regarding fuel handling and fire prevention.
Carbon Monoxide Exposure Risks
Dangers of CO poisoning from exhaust gases and safe operation.
Electrical and Mechanical Hazards
Warnings about high voltage, moving parts, and short circuits.
Generator Set Installation Procedure
Prepare for Installation
Steps to safely remove the generator set from service before installation.
Disconnect Controller and Wiring
Detailed steps for disconnecting specific wiring connectors from the controller.
Remove Generator Set Controller
Procedure for safely removing the generator set controller unit.
Mount Generator Set to Sound Shield Base
Securing the generator set onto the sound shield base plates.
Remove End Bracket Cover and Belt Guard
Instructions for removing covers and guards and saving hardware.
Construct the Sound Shield Framework
Install Base and Internal Rails
Cutting and installing foam into rails and securing rails to the base.
Position and Secure Additional Rails
Installing more internal rails onto the framework structure as per diagram.
Attach Bulkheads to Framework
Securing the left, right, and upper bulkheads to the base and rails.
Attach Foam and Seal Components
Apply Foam and Seal for UMS Kits
Steps for applying foam pieces, studs, washers, and caps for UMS kits.
Connect Fuel and Seawater Lines
Connect Fuel Inlet and Return Lines
Attaching fuel lines, including inlet, return, and securing.
Bleed the Fuel System
Procedure to remove air from the fuel system as per engine manual.
Connect Seawater and Air Cleaner Hoses
Attaching seawater and air cleaner hoses to the engine and air cleaner.
Install Bulkhead Connection Panel
Connect Lines to Bulkhead Panel
Connecting fuel and seawater lines to the bulkhead connection panel openings.
Secure Bulkhead Connection Panel
Mounting the bulkhead connection panel to the framework using brackets.
Install Top Rails and Brackets
Install Top Rails and Corner Foam
Cutting and installing foam into top rails and positioning them on the frame.
Attach Brackets and Secure Corners
Securing brackets to rails and fastening corner pieces using screws.
Install Sound Shield Covers and Roofs
Install Corner Covers on Frame
Attaching the corner covers to the sound shield frame using screws.
Attach Alternator and Engine Roofs
Mounting the alternator and engine roofs onto the frame using wing nuts.
Install Remaining Panels and Doors
Install Rear, Alternator, and Side Panels
Mounting the rear panel, LH/RH alternator panels, and exhaust/side panels.
Install Controller Panel
Positioning and securing the controller panel to the mounting brackets.
Restore Generator Set to Service
Reconnect Wiring and Controller
Reconnecting disconnected leads and remounting the controller.
Perform Final Checks and Battery Reconnection
Verifying master switch position and reconnecting the battery.