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INSTALLATION MANUAL
FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011
1
S C H L E T T E R S O L A R G M B H
|
S U B J E C T T O M O D I F I C A T I O N S
 

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Summary of Contents for Schletter PvMax-S SRF

  • Page 1 INSTALLATION MANUAL FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S  ...
  • Page 2: Table Of Contents

    Table of Contents 1. General Information ................................. 4 1.1. Short Description ....................................4 1.2. Intended Use ......................................4 1.3. Copyright and Intellectual Property Rights ...........................4 1.4. Safety Information ....................................5 1.5. Obligation of the Plant Owner / Operating Company .......................7 1.6. Commitment of the Personnel ................................7 1.7.
  • Page 3: General Information

    All names of products stated in these Mounting Instructions are trademarks of Schletter GmbH and are herewith recognized and acknowledged. Schletter GmbH is not liable for any damage of a product or consequential damage caused by the product that are due to improper handling.
  • Page 4: Safety Information

    (water, gas, electricity, etc.) must be marked using marking paint and unstable ground and areas that are landslide-prone must be sealed off with stable barriers or warning signs. Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 5 Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 6: Obligation Of The Plant Owner / Operating Company

    The certified professionals have the driving licenses required at the specific construction site to be able to drive site vehicles and operate construction machines. Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 7: Additional Documents Relevant For The Mounting

    Delivery note • DIS unloading guidelines for transport in maritime containers • General Terms and Conditions of Sale and Supply of Schletter GmbH 2. Transportation, Loading and Unloading WARNING • Always wear protective equipment (safety shoes, hard hat, safety glasses, protective gloves and high-visibility vest) when unloading the components of the PvMax-S system.
  • Page 8: Provide Forklift Trucks And Hoisting Equipment

    A general right to return purchased goods is not granted. Extract from the General Terms and Conditions of Sale and Supply of Schletter GmbH - download available at www.schletter.de/AGB_en 2.5. Storage of the components The components will also be delivered in cardboard boxes on pallets.
  • Page 9: Technical Data

    If there are signifi cant deviations from the mounting plans, this can lead to structural overstress which in turn can lead to damage cases. Schletter GmbH will not assume any liability for such damages nor for any consequences thereof.
  • Page 10: Systems Overview

          Fig. 3.3.-2. (detail A) Fig. 3.3.-3. (detail B) Fig. 3.3.-4. (detail C) Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf © Schletter GmbH as of 07/2016...
  • Page 11: Components

    FS Uno / Duo fastening device 144999-008 FS Uno / Duo purlin connector Gen2 kit Fig. 3.4.2.-1 (144901-001) Fig. 3.4.2.-2 (144999-003) Fig. 3.4.2.-3 (144999-008) Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 12: Girder Assemblies And Components

    Hexagon head bolt M12x30 DIN933 A2 GMB Fig. 3.4.3.-4 (943912-012) 943912-012 Flange nut M12 serrated DIN6923 A4 943922-012 Large washer M12 DIN9021 A2 Fig. 3.4.3.-5 (943922-012) Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 13: Module Clamps For Vertical Module Mounting

    130001-051 130002-001 * in combination with module clamp adapter Fig. 3.4.4.-1 (144912-030) Fig. 3.4.4.-2 (131001-030) Fig. 3.4.4.-3 (130001-030) Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf © Schletter GmbH as of 07/2016...
  • Page 14: Module Clamps For Horizontal Module Mounting

    FS Steel Module clamp adapter KIT 129010-008 KlickIn click component for nut M8 943914-008 Square nut M8 DIN557 A4 Fig. 3.4.6.-1 (144919-050) Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf © Schletter GmbH as of 07/2016...
  • Page 15: Screws/Bolts For Standard Module Clamps

    FS Uno / Duo cable fastener purlin 144999-010 Empty cable conduit Fig. 3.4.8.-2 (149023-003) Fig. 3.4.8.-4 (149023-001) Fig. 3.4.8.-3 (149023-002) Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf © Schletter GmbH as of 07/2016...
  • Page 16: Mounting Information

    Whether or not the subsoil is suitable for a certain type of foundation generally has to be determined on site in each case. Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf © Schletter GmbH as of 07/2016...
  • Page 17: Pre-Cast Strip Foundations

    If the terrain structure is too uneven, soil has to be removed and the terrain has to be graded, if necessary. Fig. 4.2.3.-1 (removing soil and grading the terrain structure) Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 18: Tolerances Regarding Inclination And Distortion (Twist)

    Inclination of the concrete founda- foundation tion (East-West) Fig. 4.2.4.-1 (twist / distortion) Fig. 4.2.4.-2 (east-west tilt of the concrete foundation) Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf © Schletter GmbH as of 07/2016...
  • Page 19: Tools

    Angle meter (goniometer) - spirit level • Mason's lacing cord • Cordless screw driver • Drill hammer with drill • Air pump for blowing out the drill holes Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 20: Module Mounting

    50% of the specifi ed tightening torque is applied. Fig. 4.4.2.-3 (Rapid module clamp) Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf © Schletter GmbH as of 07/2016...
  • Page 21: Assembly Steps

    For this purpose, a corresponding data sheet has to be added to the documents. Please note that the required fasteners are not included in the scope of delivery! Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 22 Fig. 5.1.-1 (drilled holes on the concrete foundation) Fig. 5.1.-2 (inserting the dowels/screw anchors) Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf © Schletter GmbH as of 07/2016...
  • Page 23: Fastening The Base Bracket And Foundation Rail

    Fig. 5.2.-3 (showing the assembled base bracket and foundation rail and indicating the position and alignment of the girder) Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf © Schletter GmbH as of 07/2016...
  • Page 24: Mounting The Girder Assembly

    DIN933, a washer 12 DIN9021, a locking plate and a fl ange nut M12 DIN6923 for each joint. Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf © Schletter GmbH as of 07/2016...
  • Page 25: Mounting The Module-Bearing Rail (Purlin)

    Fig. 5.4.-1 (swiveling in the purlin) Fig. 5.4.-2 (hammering in the fastening device) Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf © Schletter GmbH as of 07/2016...
  • Page 26: Mounting The Purlin Connectors (Optional)

    After positioning the module clamp adapter, please clean the module-bearing rails with a hand brush or cover the module-bearing rail during the screwing process (e.g. with a cardboard). Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf © Schletter GmbH as of 07/2016...
  • Page 27 Screw the module clamp adapter in the designated hollow space (notch) with a self-drilling screw to the module-bearing rail. Fig. 5.6.-2 (fastening the module clamp adapter) Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 28: Module Mounting And Module Clamping

    Solar modules are third party components that are not included in the scope of delivery of the PvMax-S substructure. Schletter GmbH thus points out that the safety notices and mounting instructions of the module manufacturer are to be abided. And please also note the notices...
  • Page 29: Module Mounting And Clamping In The Case Of Vertical Module Bearing

    Fasten hexagon socket screw with a torque of 8 Nm 8 Nm Fig. 6.1.-3. (fastening the hex socket screw) Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf © Schletter GmbH as of 07/2016...
  • Page 30: Module Mounting And Clamping In The Case Of Horizontal Module Bearing

    Fasten hexagon socket screw with a torque of 14 Nm 14 Nm 14 Nm Fig. 6.2.-3. (fastening the hex socket screw) Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf © Schletter GmbH as of 07/2016...
  • Page 31: Module Mounting And Clamping In Case Of Combined Module Bearing

    Fig. 6.3.-4 (clamping of the upper module) Fig. 6.3.-5 (clamping of the inner module) Fig. 6.3.-6 (clamping of the lower module) Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf © Schletter GmbH as of 07/2016...
  • Page 32: Disassembly And Disposal

    • Dispose of the components in accordance with the local regulations Fig. 7.-1 (general recycling symbol) Mounting instruction PvMax-S SRF | 2016.07 V.002 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf © Schletter GmbH as of 07/2016...
  • Page 33: Maintenance And Care

    Generally, the customer is responsible for the proper mounting and installation of the PvMax-S system. Exclusions Guarantee, warranty and liability claims against the manufacturer Schletter GmbH in case of injury to persons or material damage shall be excluded if they result from one or several of the causes listed below: •...
  • Page 34 SCHLETTER SOLAR GMBH Alustrasse 1 83527 Kirchdorf GERMANY www.schletter-group.com We reserve the right to changes, including technical modification.

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