Schletter FS Uno Installation Manual

Schletter FS Uno Installation Manual

With srf foundation posts
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FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011
S C H L E T T E R S O L A R G M B H
|
S U B J E C T T O M O D I F I C A T I O N S
FS UNO
INSTALLATION MANUAL
with SRF Foundation Posts
 
1

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  • Page 1 FS UNO INSTALLATION MANUAL with SRF Foundation Posts FS DUO | 400224EN | V4 | INSTALLATION MANUAL | 202011 S C H L E T T E R S O L A R G M B H S U B J E C T T O M O D I F I C A T I O N S...
  • Page 2: Table Of Contents

    Table of Contents 1. General Information ................................. 4 1.1. Short Description ....................................4 1.2. Intended Use ......................................4 1.3. Copyright and Intellectual Property Rights ...........................4 1.4. Safety Precautions ....................................5 1.5. Obligation of the Plant Owner / Operating Company .......................7 1.6. Commitment of the Staff ..................................7 1.7.
  • Page 3: General Information

    1.2. Intended Use FS Uno is a substructure for the mounting of photovoltaic modules. Any kind of different use that is not mentioned in these Mounting Instructions or an incorrect mounting (e.g. the utilization of components made by other producers or non- observance of tolerances specified here and/or exceeding the indicated loads) are considered as non-intended use and, thus, exclude any liability of the manufacturer.
  • Page 4: Safety Precautions

    (water, gas electricity, etc.) must be marked using marking paint and unstable ground and areas that are landslide-prone must be sealed off with stable barriers or warning signs. Mounting instruction FS UNO with SRF Foundation Posts | 2016.09 V.004 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 5 All documents relevant for the mounting that are not included in these Mounting Instructions, are marked with this symbol. We absolutely recommend to observe the following protective measures when mounting of FS Uno: Remember to wear reflective Always wear ear protection when...
  • Page 6: Obligation Of The Plant Owner / Operating Company

    Only trained and instructed qualified personnel are allowed to execute the operations mentioned in this instruction manual. • Staff that still is to be trained may only mount the FS Uno system under the supervision of an experienced person. We recommend the operator to insist on a confirmation in writing in each case.
  • Page 7: Additional Documents Relevant For The Mounting

    1.8. Additional documents relevant for the mounting In addition to these Mounting Instructions, the following documents are required for the mounting of FS Uno: • Pile-driving plan • Blueprint drawing / general layout drawing • Bill of materials / parts list •...
  • Page 8: Provide Forklift Trucks And Hoisting Equipment

    A general right to return purchased goods is not granted. Extract from the General Terms and Conditions of Sale and Supply of Schletter GmbH - download available at www.schletter.de/AGB_en 2.5. Storage of the components The components will also be delivered in cardboard boxes on pallets.
  • Page 9: Technical Data

    3.2. Rack tolerances FS Uno is always confi gured specifi cally for the wind and snow loads at the respective installation site. In the interest of economic effi ciency, usually the maximum load-bearing capacity of the individual component is exploited. To achieve this, however, the racks must be mounted with the utmost precision.
  • Page 10: Systems Overview

    Fastening device   Module clamp adapter Drill screw  Strut assembly  Detail     Fig. 3.3.-2 (detail) Mounting instruction FS UNO with SRF Foundation Posts | 2016.09 V.004 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 11: Components

    Hexagon head bolt M12x30 DIN933 A2 GMB 943912-012 Flange nut M12 serrated DIN6923 A4 943921-012 Washer 12 DIN125 A2 Fig. 3.4.2.-1 (144999-008) Fig. 3.4.3.-1 (144970-099) Mounting instruction FS UNO with SRF Foundation Posts | 2016.09 V.004 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 12: Girder Assemblies And Components

    Hexagon head screw M12x30 DIN933 A2 GMB Fig. 3.4.3.-4 (943912-012) 943912-012 Flange nut M12 serrated DIN6923 A4 943922-012 Large washer M12 DIN9021 A2 Fig. 3.4.3.-5 (943922-012) Mounting instruction FS UNO with SRF Foundation Posts | 2016.09 V.004 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 13: Module Clamps For Vertical Module Mounting

    51 mm 130001-051 130002-001 * in combination with module clamp adapter Fig. 3.4.4.-1 (144912-030) Fig. 3.4.4.-2 (131001-030) Fig. 3.4.4.-3 (130001-030) Mounting instruction FS UNO with SRF Foundation Posts | 2016.09 V.004 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 14: Module Clamps For Horizontal Module Mounting

    FS Steel Module clamp adapter KIT 129010-008 KlickIn click component for nut M8 943914-008 Square nut M8 DIN557 A4 Fig. 3.4.6.-1 (144919-050) Mounting instruction FS UNO with SRF Foundation Posts | 2016.09 V.004 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 15: Screws For Standard Module Clamps

    FS Uno / Duo cable fastener purlin 144999-010 Empty cable conduit Fig. 3.4.8.-2 (149023-003) Fig. 3.4.8.-4 (149023-001) Fig. 3.4.8.-3 (149023-002) Mounting instruction FS UNO with SRF Foundation Posts | 2016.09 V.004 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 16: Mounting Information

    4. Mounting information The FS Uno system is customized for the respective installation site. The following indications are already needed during the planning process: • Site boundaries • Rights of way / easements (the building site must be accessible for vehicles at any time) •...
  • Page 17: Foundation

    The borehole must be fi lled in layers with compressed concrete of strength C16/20 and compacted. After that, ram (pile-drive) the pile without delay. Mounting instruction FS UNO with SRF Foundation Posts | 2016.09 V.004 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 18: Tools

    4.3. Tools In the following, the tools that are usually required for the mounting of FS Uno are listed. Additional tools that are required for special cases (for example encasing the foundation posts in concrete) are not listed here. NOTICE Please exclusively use the tools recommended for the assembly of FS Uno.
  • Page 19: Module Mounting

    When a bolted connection is checked, it must not loosen when 50% of the specifi ed tightening torque is applied. Fig. 4.4.2.-2 (Rapid 2+ module clamp) Mounting instruction FS UNO with SRF Foundation Posts | 2016.09 V.004 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 20: Assembly Steps

    The exact positions of the foundation posts can be referenced in the corresponding pile-driving plan. Mounting instruction FS UNO with SRF Foundation Posts | 2016.09 V.004 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 21 Fig. 5.1.-3 (fl ush alignment of the foundation posts) Detail Fig. 5.1.-4 (detailed view of the foundation post - from above) Mounting instruction FS UNO with SRF Foundation Posts | 2016.09 V.004 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 22: Mounting The Girder Assembly

    M12x30 DIN933, a washer 12 DIN9021 and a fl ange nut M12 DIN6923. Fig. 5.3.-1 (mounting the girder assembly) Mounting instruction FS UNO with SRF Foundation Posts | 2016.09 V.004 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 23: Mounting The Module-Bearing Rail (Purlin)

    Fig. 5.4.-2 (hammering in the fastening device) ATTENTION The fastening plates have slotted holes for fi ne adjustment and have to be readjusted, if required. Mounting instruction FS UNO with SRF Foundation Posts | 2016.09 V.004 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 24: Mounting The Purlin Connectors (Optional)

    After positioning the module clamp adapter, please clean the module-bearing rails with a hand brush or cover the module-bearing rail during the screwing process (e.g. with a cardboard). Mounting instruction FS UNO with SRF Foundation Posts | 2016.09 V.004 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 25 (notch) with a self-drilling screw to the module-bearing rail. Fig. 5.6.-2 (fastening the module clamp adapter) Mounting instruction FS UNO with SRF Foundation Posts | 2016.09 V.004 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 26: Module Mounting And Module Clamping

    Solar modules are third party components that are not included in the scope of delivery of the FS Uno substructure. Schletter GmbH thus points out that the safety notices and mounting instructions of the module manufacturer are to be observed. And please also note the notices...
  • Page 27: Module Mounting And Clamping In The Case Of Vertical Module Bearing

    Fig. 6.1.-2 (pushing/sliding the module towards the clamp) Fasten hex socket screw with a torque of 8 Nm 8 Nm Fig. 6.1.-3 (fastening the hex socket screw) Mounting instruction FS UNO with SRF Foundation Posts | 2016.09 V.004 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 28: Module Mounting And Clamping In The Case Of Horizontal Module Bearing

    Fig. 6.2.-2 (pushing/sliding the module towards the clamp) Fasten hex socket screw with a torque of 15 Nm 15 Nm Fig. 6.2.-3 (fastening the hex socket screw) Mounting instruction FS UNO with SRF Foundation Posts | 2016.09 V.004 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 29: Module Mounting And Clamping In The Case Of Combined Module Bearing

    Fig. 6.3.-4 (clamping of the upper module) Fig. 6.3.-5 (clamping of the inner module) Fig. 6.3.-6 (clamping of the lower module) Mounting instruction FS UNO with SRF Foundation Posts | 2016.09 V.004 Schletter Solar GmbH – Alustraße 1 – 83527 Kirchdorf...
  • Page 30: Disassembly And Disposal

    • We recommend to wait for the confi rmation by a qualifi ed electrical technician regarding the correct decommissioning of the plant before starting the disassembly of the FS Uno. • Have an accordingly trained professional disassemble the plant in transportable units.
  • Page 31: Maintenance And Care

    Generally, the customer is responsible for the proper mounting and installation of the FS Uno. Exclusions Guarantee, warranty and liability claims against the manufacturer Schletter GmbH in case of injury to persons or material damage shall be excluded if they result from one or several of the causes listed below: •...
  • Page 32 SCHLETTER SOLAR GMBH Alustrasse 1 83527 Kirchdorf GERMANY www.schletter-group.com We reserve the right to changes, including technical modification.

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