HERO IGNITOR TECHNO Manual
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HERO IGNITOR TECHNO Manual

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PREFACE
IB12B
No :
IGNITOR TECHNO We wish you
Thank you for selecting a
HMCL Niloy Bangladesh Ltd.
many miles of continued riding pleasure in the years ahead.
We at
are committed to demonstrate excellence in our
,
HMCL Niloy Bangladesh Ltd.
environment performance on a continual basis, as an intrinsic element of our corporate
philosophy. To achieve this we commit ourselves to continue product innovations to improve
environment compatibility, comply with all applicable environment legislation and strengthen
the green supply chain.
This booklet is your guide to the basic operation and maintenance of your new
IGNITOR TECHNO Please take time to read it carefully. As
HMCL Niloy Bangladesh Ltd.
with any fine machine, proper care and maintenance are essential for trouble-free operation
and optimum performance.
Authorised Distributor or the authorised dealer(s) of the Distributor ("Dealer") will be glad to
provide further information or assistance and to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

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Summary of Contents for HERO IGNITOR TECHNO

  • Page 1 This booklet is your guide to the basic operation and maintenance of your new IGNITOR TECHNO Please take time to read it carefully. As HMCL Niloy Bangladesh Ltd. with any fine machine, proper care and maintenance are essential for trouble-free operation and optimum performance.
  • Page 2 NOTE ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS, SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. RESERVES THE RIGHT TO MAKE CHANGES IN ITS HMCL Niloy Bangladesh Ltd.

  • Page 3: Table Of Contents

    CONTENTS Pg. No. Pg. No. VEHICLE IDENTIFICATION Engine oil • VEHICLE VIEWS Engine oil level inspection/Top up process • VEHICLE SPECIFICATION Engine oil replacement/Oil circulation inspection 30 • ACCESSORIES & MODIFICATIONS Oil filter screen & Centrifugal filter cleaning • ANTI-THEFT TIPS Air cleaner •...

  • Page 5: Vehicle Identification

    Engine Year of Month of Assembly Plant Serial Number Description Manufacturing Manufacturing IGNITOR TECHNO MODEL: Engine Variants Electric start/Drum/Cast wheel Electric start/Disc/Cast wheel VIN and Engine No. may be required: 1. During registration of the vehicle. 2. For dealing with legal & insurance departments.

  • Page 6: Vehicle Views

    VEHICLE VIEWS TOP VIEW 10 11 12 (1) Horn switch (11) Turn signal indicator (2) Turn signal switch (12) LCD panel (3) Clutch lever (13) Reset button (4) Rear view mirror (14) Master cylinder (Optional) (5) Pass lamp switch (15) i3s switch (6) Headlamp dimmer switch (16) Front brake lever (7) Neutral indicator...
  • Page 7 VEHICLE VIEWS LEFT SIDE VIEW 2 3 4 5 (1) Front reflex reflector (6) Side stand (10) Tail/Stop lamp (2) Fuel valve (7) Pillion foot rest (11) Rear grip (3) Carburetor Seat lock Helmet (12) Side cover left (4) Gear shift pedal hanger (13) Front turn signal lamp (5) Rider foot rest...
  • Page 8 VEHICLE VIEWS RIGHT SIDE VIEW (1) Pillion foot rest (6) Starter motor (12) Air suction valve (2) Battery compartment (7) Oil level dipstick (13) Rear turn signal lamp (inside) (8) Caliper assembly (Optional) (14) Rear reflex reflector (3) Kick starter pedal (9) Front brake disc (Optional) (15) Exhaust muffler (4) Rider foot rest...

  • Page 9: Vehicle Specification

    VEHICLE SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 2023 mm Overall width 766 mm Overall height 1091 mm Wheelbase 1262 mm Saddle height 790 mm Ground clearance 159 mm Weight Kerb weight 127 kg Capacities Engine oil 0.95 litres at disassembly and 0.75 litre at draining Fuel tank 11 litres (Minimum) Fuel reserve capacity...
  • Page 10 VEHICLE SPECIFICATION ITEM SPECIFICATIONS Caster angle 26° Trail length 86 mm Front 80/100-18 47P (Tubeless Tyre) Tyre size Rear 90/90-18 51P (Tubeless Tyre) Front (Disc type) Dia. 240 mm (Optional) Front (Drum type) Dia. 130 mm Brakes Rear (Drum type) Dia.

  • Page 11: Accessories & Modifications

    ACCESSORIES & MODIFICATIONS impair your vehicle's handling, stability and braking, making it unsafe to ride. Removing Modifying your vehicle or using non-genuine accessories can make your vehicle unsafe. or modifying your lamps, mufflers, emission Before you consider making any modifications control system or other equipment can also or adding an accessory, be sure to read the make your vehicle illegal.

  • Page 12: Vehicle Safety

    VEHICLE SAFETY Important safety information Ride defensively Your vehicle can provide many years of service and pleasure if you take responsibility Always pay due attention to other vehicles for your own safety and understand the around you, and do not assume that other challenges you can meet on the road.

  • Page 13: Protective Apparel

    If you are involved in a crash WARNING Personal safety is your first priority. If you or Not wearing a helmet increases the chance of • anyone else has been injured, take time to serious injury or death in a crash. assess the severity of the injuries and whether Be sure you and your pillion always wear a •...

  • Page 14: Safe Riding Tips

    SAFE RIDING TIPS Do's: Don't: Always conduct simple pre-ride inspection Never use cell phone while riding the • • (page 20). vehicle. Avoid sudden acceleration, braking and Always wear a helmet with chinstrap • • turning of your vehicle. securely fastened and insist on a helmet for your pillion rider.

  • Page 15: Tips For Healthy Environment

    Genuine pares: Always insist on genuine parts as spurious or incompatible spares and • accessories can upset or deteriorate your vehicle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil • recommended by and make sure you change it every 6000 HMCL Niloy Bangladesh Ltd.

  • Page 16: Parts Function

    PARTS FUNCTION Ignition switch “ON” ( ) Position “OFF”( ) Position/ Lock Open (1) Ignition switch (2) Ignition key (3) Steering lock position “LOCK” Position Key Position Function Key Removal The engine can be started. Turn signal lamps, “ON” ( ) Horn, Tail/Stop lamp, Fuel gauge and Pass Key cannot be removed.

  • Page 17: Instruments & Indicators

    Instruments and Indicators The indicators are in the speedometer panel above the headlamp. The functions are as below. Description Function Sl. No. High beam indicator Light glows when headlamp is in Hi Beam. Turn signal indicators Flashes when turn signal switch is operated. Speedometer Indicates driving speed.

  • Page 18: Features

    (a) Fuel gauge Authorised Distributor/Dealer for service. The indicator shall start blinking when the vehicle The fuel gauge (1) is of a Liquid Crystal covers kilometers as specified in the Display (LCD) type. The approximate maintenance schedule. The indicator will keep amount of fuel quantity available in the fuel on blinking throughout the kilometer interval tank is indicated by the number of segments...

  • Page 19: Handlebar Switches Control

    is running or when passing switch is operated. Select “ ” for high beam and “ ” for low beam. 3. Clutch Switch There is a clutch switch (3) provided for the safety of the rider. The vehicle cannot be started by electric starter switch until the clutch lever is operated when the vehicle is engaged in gear.

  • Page 20: I3S (Idle Stop Start System)

    NOTE i3s (Idle stop start system) Starting & Warm up the engine: Do not accelerate during starting when the bystarter is “ON”. Keep the i3s switch (1) to “OFF” position. Turn the ignition key to “ON” position. The (b) Right handlebar controls i3s indicator (2) will glow on the speedometer 1.

  • Page 21: Fuel Tank

    NOTE will be in normal operating conditions as other vehicles and no special functions will be The engine will stall if the i3s switch is in • performed. “ON” position during warmup. Use choke during cold conditions. • NOTE Initial Activation of the i3s system: If the battery voltage is low, the i3s system •...

  • Page 22: Fuel Valve

    CAUTION Do not park the vehicle under direct sunlight as it causes evaporation of petrol due to heat and deterioration of paint gloss due to ultra violet rays. WARNING Petrol is extremely flammable and is explosive under certain conditions. Refill in a well ventilated area with the engine stopped.

  • Page 23: Seat Lock/Helmet Hanger

    “ON” ( ) Position NOTE At “ON” position (2), fuel will flow from fuel Do not operate the vehicle with the fuel valve • tank to the carburetor in the “RES” ( ) position after refilling. You may run out of fuel, with no reserve. Do not keep the fuel valve between “ON”...

  • Page 24: Pre-Ride Inspection

    PRE-RIDE INSPECTION Throttle-Check for smooth opening and • You should conduct pre-ride inspection closing in all steering positions (page before riding the vehicle to enhance riding Lamps and Horn-Check that headlamp, • comfort and safety. tail/stop lamp, turn signal lamps and horn Clean your vehicle regularly.

  • Page 25: Starting The Engine

    STARTING THE ENGINE 5. Pull the bystarter lever outwards to “ON” position as indicated (Use bystarter during cold conditions). 1. Turn the ignition 3. Find neutral position 6. Open the throttle slightly switch “ON”. & check N indicator & press the starter switch. glows on instrument cluster with ignition (Alternatively kick starter...

  • Page 26: Riding

    Flooded Engine speed, close the throttle, press the clutch If the engine fails to start after repeated lever and shift to gear by depressing the attempts, it may be flooded with excess fuel. gearshift pedal. To clear a flooded engine, turn the ignition The sequence is repeated progressively to •...

  • Page 27: Parking

    WARNING CAUTION Independent use of only the front or rear Park the vehicle on firm level ground to • • brake increases stopping distance. prevent overturning. Extreme braking may cause wheel locking While parking on side stand engage the first •...

  • Page 28: Cleaning And Washing Of Vehicle

    CLEANING AND WASHING OF VEHICLE exclusively for its designed purpose. Sustained high speed operation or operation in Follow the below mentioned steps for washing unusually wet or dusty conditions will require the vehicle. more frequent service than specified in the Wet the vehicle with light water spray.

  • Page 29: Maintenance Safety

    Maintenance safety Safety precautions This section includes instructions on some Make sure the engine is “OFF” before you • important maintenance tasks. You can begin any maintenance or repair. This will perform some of these tasks with the tools help to eliminate several potential hazards: provided (if you have basic mechanical skills).

  • Page 30: Maintenance Schedule

    Maintenance schedule Perform the Pre-ride Inspection (page 20) at each scheduled maintenance period. I: INSPECT C: CLEAN R: REPLACE A: ADJUST L: LUBRICATE T: TOP UP O: OIL CHANGE E: EMISSION CHECK The following Maintenance Schedule specifies all maintenance required to keep your vehicle in peak operating condition.
  • Page 31 MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your vehicle in perfect running condition and healthy environment. Vehicle subjected to severe use or ridden in dusty area will require more frequent servicing. SERVICE Next Next Next Next Next...
  • Page 32 SERVICE Next Next Next Next Next Next Next Next Next Next 1st 60 DAYS ITEMS Km Note-1 500- 3000- 6000- 9000- 12000- 15000- 18000- 21000- 24000- 27000- 30000- 3500 6500 9500 12500 15500 18500 21500 24500 27500 30500 Disc wear/Pad wear Note-5 Brake Fluid Brake System (Brake...

  • Page 33: Spark Plug Inspection

    If you are reusing a plug, it should only take 1/8-1/4 turn after the plug seats. Engine oil Use only genuine engine oil. BRAND: Hero 4T plus (1) Noise suppressor cap (2) Spark plug GRADE: SAE 10W 30 SL Grade (JASO MA2).

  • Page 34: Engine Oil Level Inspection/Top Up Process

    (a) Engine oil level inspection/Top up If required, add the specified oil up to the • upper level mark. Do not overfill. process Quantity of oil to be filled is 0.75 litre • Check engine oil level each day before (approx).

  • Page 35: Oil Filter Screen & Centrifugal Filter Cleaning

    Recheck the oil level. Remove gasket and dowel pin (2 nos.). • • Make sure that oil level is at the “UPPER” • level mark of the oil level dipstick with the vehicle in an upright position and that there are no oil leaks.

  • Page 36: Air Cleaner

    Remove the seat (page 19). Reinstall the filter screen with the tapered • • end facing inwards. Remove the left side cover (1) by removing • Remove centrifugal filter cover (7) & clean side cover screws (2). • the centrifugal filter (8) with non flammable Remove the air cleaner cover screws (3) •...

  • Page 37: Carburetor (Idle Speed Adjustment)

    (b) Air cleaner drain tube plug cleaning Remove the drain tube plug (1) from the tube and drain the deposit into a suitable container. Reinstall the drain tube plug. (1) Drain tube plug Follow the above process more frequently when riding in rain or at full throttle. NOTE Always ensure to reinstall the drain tube plug after draining the deposit.

  • Page 38: Valve Clearance Adjustment

    IDLE SPEED: 1400 ± 100 RPM If pilot screw is tampered it affects the overall performance characteristics of the vehicle. Valve clearance adjustment Excessive valve clearance will cause noise, and little or no clearance will prevent the valve from closing and cause valve damage and power loss.
  • Page 39 sprocket 360 clockwise and realign the 'T' mark with the index mark. Check the clearance by inserting the feeler • gauge (9) between the adjusting screw (10) and valve stem (11). (4) Timing hole cap (5) 'T' mark (6) Index mark (9) Feeler gauge (10) Adjusting screw (11) Valve stem...

  • Page 40: Clutch Lever Free Play Adjustment

    Clutch lever free play adjustment To adjust the free play, loosen the lock nut • (3). Turn the adjusting nut (4) to obtain the Clutch adjustment may be required if the specified free play. Tighten the lock nut and vehicle stalls when shifting into gear or tends check the adjustment.

  • Page 41: Bystarter Operation

    operation, push it back to OFF position (as shown in the picture). (1) Free play Free play adjustment Slide the boot (2), loosen the lock nut (3) and (1) Bystarter Operation turn the adjuster (4). NOTE Do not accelerate during starting when the bystarter is “ON”.
  • Page 42 Drive chain slack (3) should be adjusted to • allow approximately 30 mm vertical movement by hand. (4) Chain lock plate (5) Open end (1) Drive chain (2) Hole cap (3) Drive chain slack: 30 mm Rotate the wheel and check drive chain slack as the wheel rotates.

  • Page 43: Drive Chain Slider Inspection

    must be replaced. Tighten the rear axle nut and sleeve nut. • Rear axle nut torque: 5.2 kgf-m. Sleeve nut torque: 4.2 kgf-m. Check the drive chain slack again. • Rear brake pedal free play is affected when • repositioning the rear wheel to adjust drive chain slack.

  • Page 44: Brakes

    The level decreases gradually due to piston movement to compensate pad wear. If the level decreases abruptly, check for leakage in the brake system and contact your Authorised Distributor/Dealer. CUTOUT NOTE Clean the dirt and mud accumulation • between the brake pads (2), caliper (3) and the disc (4) by using a water jet.
  • Page 45 Inspection Check the wear indicator marks (1) on • each pad. (1) Front brake lever (2) Free play:10-20 mm Make free play adjustment by turning the • adjusting nut (3). (1) Wear indicator groove Make sure the cut-out on the adjusting nut •...
  • Page 46 CW- Clockwise ACW- Anticlockwise Free play (2) should be 20-30 mm. (A) Decrease free play (CW) ü (A) Cut-out not seated (B) Cut-out seated (B) Increase free play (ACW) (3) Adjusting nut (4) Brake joint pin (3) Adjusting nut (4) Brake joint pin NOTE CW- Clockwise;...

  • Page 47: Suspension

    Front brake wear indication Front Rear Check the rear shock absorber by pushing • (1) Arrow (2) Brake arm hard downwards on rear grip while the (3) Reference mark (4) Brake Panel vehicle is not parked on stand. The Rear brake wear indication suspension action should be smooth and their should be no oil leakage.

  • Page 48: Wheel

    Front wheel installation (Disc type) NOTE Install the side collar (1) to the right side of • Always adjust both the rear shock absorber to the wheel hub and then install the the same position. Use the rear shock absorber speedometer gear box (2) on the left side of adjustment tool (pin spanner) (1) available in the wheel hub.
  • Page 49 (b) Front wheel removal (Drum type) Support the vehicle securely on the main • stand and raise the front wheel off the ground. Remove the speedometer cable (1) by • pressing the tab (2) & pulling cable out from the speedometer gearbox. Disconnect the brake cable (3) from brake •...

  • Page 50: Main/Side Stand Lubrication

    Adjust the rear brake (page 42) and drive • chain (page 37). After installing the wheel, apply the brake • several times and check for free wheel rotation when released. CAUTION Always replace used split pins with new ones. Main/Side stand lubrication Park the vehicle on the level surface.
  • Page 51 condition with adequate tread, and correctly for at least three hours. If you check air inflated for the load you are carrying. pressure when your tyres are "warm"-when The following pages give more detailed the vehicle has been ridden for even a few information on how and when to check the air km-the readings will be higher than if the tyres pressure, how to inspect your tyres for...
  • Page 52 for wear, damage & foreign objects. Tread Wear Look for: Replace tyres immediately when the tyres get Excessive tread wear. worn upto the wear indicator (1) on the tyre. • The tread limits are: MINIMUM TREAD DEPTH: Front: 1.0 mm Rear: 1.0 mm Check the tread wear indicator for tyre wear.

  • Page 53: Nuts, Bolts & Fasteners

    tubeless tyre plug, may not be safe for normal WARNING speeds and riding conditions. If a temporary or Operation with excessively worn tyres is • emergency repair is made to a tyre, you should hazardous and will adversely affect traction ride slowly cautiously to your Authorised and handling.

  • Page 54: Battery

    Battery is a Maintenance Free (sealed) type • and can be permanently damaged if the sealing strip is removed. An improperly disposed battery can be • harmful to the environment and human health. Always confirm local regulations for battery disposal. WARNING The battery gives off explosive hydrogen gas •...

  • Page 55: Fuse Replacement

    Battery removal Disconnect the negative (-) terminal (5) • lead from the battery first, then disconnect Make sure the ignition switch is “OFF”. • the positive (+) terminal lead (6). Remove the seat (pages 19). • Pullout the battery from the battery box . Remove the right side cover screws and •...

  • Page 56: Stop Lamp Switch

    Turn the ignition switch to the “ON” • position. Turn the adjusting nut (2) to position stop • lamp switch at a point where the stop lamp will glow just before the brake pedal is depressed to the limit of its free play. (1) In circuit fuse: 20A (2) Spare fuse: 20A WARNING Never use a fuse with a different rating from...

  • Page 57: Catalytic Converter

    This catalytic converter contains noble metals that serve as catalyst, promoting chemical reactions to convert CO and HC in the exhaust to CO and H O (water vapour). A defective catalytic converter contributes to air pollution and can impair your engine’s performance.

  • Page 58: Evaporative Emission Control

    Evaporative emission control system NOTE This vehicle is equipped with an evaporative Polishing or waxing is not applicable for emission control system to meet emission models having matte paint. standards. During warm weather, the petrol vapours which contain HC evaporates easily into the atmosphere from the fuel tank, if the fuel system is unsealed or open.

  • Page 59: Basic Troubleshooting

    BASIC TROUBLESHOOTING 1. STARTING TROUBLE - ENGINE DOES NOT START A. Fuel System Check fuel valve position Turn to “ON” position “OFF” “ON” Position Check fuel in Fuel Tank Refill No Fuel Rectify Check fuel Lines Leakage/Air Lock Consult Authorised Distributor/Dealer B.
  • Page 60 BASIC TROUBLESHOOTING 3. POOR PICK UP Spark Plug Loose in Cylinder Head Tighten the Spark Plug Loose Replace Check Air Cleaner element Clogged Check Brake Binding Readjust free play of rear Brake lever/Pedal Improper Adjustment Check Tyre Inflation Pressure Correct Tyre Pressure Under Inflated Consult Authorised Distributor/Dealer 4.

  • Page 61: Delivery Certificate

    HMCL Niloy Bangladesh Ltd. DELIVERY CERTIFICATE No : IB12B DEALER CODE I certify having taken delivery of one HMCL Niloy Bangladesh Ltd. IGNITOR TECHNO Vehicle bearing the following particulars:- Engine No. Colour/Model Key No. Allotment No. Date of Sale Customer’s Name I have been explained by the dealer about correct and safe driving habits, warranty terms and conditions, service schedules and maintenance tips.
  • Page 62 HMCL Niloy Bangladesh Ltd. Alongwith the vehicle I have also received the following:- 1. Owner’s Manual 2. 2 Nos. Keys 3. 1 Set of tools (for details see below) 4. Standard Accessories Make Sr. No. 5. Battery 6. Tyre Front Make Sr.
  • Page 63 HMCL Niloy Bangladesh Ltd. DELIVERY CERTIFICATE No : IB12B DEALER CODE I certify having taken delivery of one HMCL Niloy Bangladesh Ltd. IGNITOR TECHNO Vehicle bearing the following particulars:- Engine No. Colour/Model Key No. Allotment No. Date of Sale Customer’s Name I have been explained by the dealer about correct and safe driving habits, warranty terms and conditions, service schedules and maintenance tips.
  • Page 64 HMCL Niloy Bangladesh Ltd. Alongwith the vehicle I have also received the following:- 1. Owner’s Manual 2. 2 Nos. Keys 3. 1 Set of tools (for details see below) 4. Standard Accessories Make Sr. No. 5. Battery 6. Tyre Front Make Sr.
  • Page 65 WHAT ARE THE BENEFITS OF GENUINE SPARE PARTS ? Assures long life • Ensures economy for a long time • Safety of vehicle and rider • Peace of mind • Value for money • Assured quality • CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior •...
  • Page 66 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure • Element Air Cleaner Affects fuel efficiency • Poor engine performance • Frequent stalling of engine • Higher emission level Spark Plug • Poor engine performance •...

  • Page 67: Jobs Applicable To Periodic Services

    HMCL Niloy Bangladesh Ltd. JOBS APPLICABLE TO PERIODIC SERVICES Wash the vehicle, blow dry with air. • Inspect fuel line at every service. • Inspect bystarter operation at every service. • Inspect throttle free play and operation at every service, adjust if necessary. •...

  • Page 68: Service Record Sheet

    SERVICE RECORD SHEET To be Filled in by Supervisor Authorised Engine Oil Free/Paid Job Card Km. Range Top-up/ Distributor/Dealer Date Reading Service Replace (Sig. & Stamp) 500 - 750 3000 - 3500 6000 - 6500 9000 - 9500 12000 - 12500 15000 - 15500 18000 - 18500 VIII...
  • Page 69 SERVICE RECORD SHEET To be Filled in by Supervisor Engine Oil Authorised Free/Paid Job Card Km. Range Top-up/ Distributor/Dealer Date Reading Service (Sig. & Stamp) Replace XVIII 51000 - 51500 54000 - 54500 57000 - 57500 60000 - 60500 XXII 63000 - 63500 XXIII 66000 - 66500...

  • Page 70: Service Advice Sheet

    SERVICE ADVICE SHEET Normal wear and tear components replacement advice Authorised Completion Dt. Distributor/Dealer Date Advice Job Card No. Job Card No. (Sig. & Stamp)

  • Page 71: Ownership Record & Data

    HMCL Niloy Bangladesh Ltd. OWNERSHIP RECORD AND DATA AUTHORISED DISTRIBUTOR/DEALER NAME ADDRESS AUTHORISED DISTRIBUTOR/DEALER STAMP AND SIGNATURE...

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