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Thank you for selecting a
continued riding pleasure in the years ahead.
We, at
Hero MotoCorp
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility and strengthen the green supply chain. We are also using non asbestos brake
shoes and engine gaskets which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new
DAWN-150. Please take time to read it carefully. As with any fine machine,
MotoCorp
proper care and maintenance are essential for trouble-free operation and optimum
performance.
Authorised Distributor or the authorised dealer(s) of the Distributor ("Dealer") will be glad to
provide you further information or assistance and to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
PREFACE
Hero MotoCorp
, are committed to demonstrate excellence in our environment
DAWN-150. We wish you many miles of
IB6B
No :
Hero
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Table of Contents
Related Manuals for HERO DAWN-150
Summary of Contents for HERO DAWN-150
- Page 1 This booklet is your guide to the basic operation and maintenance of your new Hero DAWN-150. Please take time to read it carefully. As with any fine machine, MotoCorp proper care and maintenance are essential for trouble-free operation and optimum performance.
- Page 2 Hero MotoCorp Ltd make changes in its contents at any time without notice and/or incurring any obligation, whatsoever. no one is allowed to reproduce any part of this publication without obtaining prior written permission from Hero MotoCorp Ltd.
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Page 3: Table Of Contents
ENGINE OIL REPLACEMENT PROCESS Air suction valve î TYRES BASIC TROUBLESHOOTING PRE-RIDE INSPECTION DELIVERY CERTIFICATE RIDING HERO GENUINE PARTS BRAKING/PARKING/TOOL KIT JOB APPLICABLE TO PERIODIC SERVICES IMPORTANCE OF MAINTENANCE SERVICE RECORD SHEET SAFETY PRECAUTIONS SERVICE ADVICE SHEET STARTING THE ENGINE... -
Page 5: Motorcycle Identification
MOTORCYCLE IDENTIFICATION Engine No. Location: Stamped on the right side of the Location: Stamped on the lower side of the steering head tube. left Crankcase. VIN: MBLXXR00XYZXYYYYY XXR00 YYYYY Vehicle Check Month of Manufacturer Plant Production Model Year Description Digit Manufacturing code Code... -
Page 6: Product Specification
PRODUCT SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 2061 mm Overall width 763 mm Overall height 1100 mm Wheelbase 1290 mm Ground clearance 160 mm Weight Kerb weight 140 kg (Self) Maximum payload 130 kg Capacities Engine oil 1.2 litres at disassembly and 1 litre at draining 12.5 litres (Minimum) Fuel tank Fuel reserve capacity... -
Page 7: Battery
PRODUCT SPECIFICATION ITEM SPECIFICATIONS Front 2.75x18-42P/4PR Tyre size Rear 3.00x18-52P/6PR Internal expanding shoe type (130 mm) Front Brakes Rear Internal expanding shoe type (130 mm) Transmission Primary reduction 3.350 (67/20) 2.800 (42/15) Final reduction 3.0769 (40/13) Gear ratio, 1 1.7895 (34/19) 1.3043 (30/23) 1.0909 (24/22) 0.9375 (30/32) -
Page 8: Motorcycle Safety
Hero MotoCorp handles, and to become accustomed to the motorcycle. motorcycle's size and weight. -
Page 9: Protective Apparel
WARNING If you are involved in a crash Personal safety is your first priority. If you or Not wearing a helmet increases the chance of î anyone else has been injured, take time to serious injury or death in a crash. assess the severity of the injuries and whether Be sure you and your pillion always wear a î... -
Page 10: Safe Riding Tips
SAFE RIDING TIPS Do's: Don't Always conduct simple pre-ride inspection î Never use cell phone while riding the î (page 20). motorcycle. Always wear a helmet with chinstrap î Avoid sudden acceleration, braking and î securely fastened and insist on a helmet for turning of your motorcycle. -
Page 11: Accessories & Modifications
î We strongly recommend that you use only key in the ignition switch. genuine accessories that Hero MotoCorp Be sure that the registration number of your î have been specifically designed and tested for motorcycle is accurate and correct. your motorcycle. -
Page 12: Tips For Healthy Environment
Hero MotoCorp incompatible spares and accessories can upset or deteriorate your motorcycle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SJ grade (JASO MA) engine oil î recommended by and make sure you change it every 6000 km. (with Hero MotoCorp top up every 3000 kilometres) to keep the engine fit and environment healthy. -
Page 13: Motorcycle Views
MOTORCYCLE VIEWS TOP VIEW 10 11 12 13 (1) Turn signal switch (11) Tachometer (2) Horn switch (12) Fuel gauge (3) Headlamp dimmer switch (13) Turn signal indicator (4) Clutch lever (14) Front brake lever (5) Rear view mirror (15) Throttle grip (6) Choke lever (16) Headlamp switch (7) Tripmeter and knob... -
Page 14: Left Side View
MOTORCYCLE VIEWS LEFT SIDE VIEW (1) Fuel valve (6) Side stand (11) Rear carrier (2) Starter motor (7) Pillion foot rest (12) Seat lock & Helmet hanger (3) Gear shift pedal (8) Large pillion step (13) Left side cover (4) Rider foot rest (9) Rear reflex reflector (14) Visor (5) Main stand... -
Page 15: Right Side View
MOTORCYCLE VIEWS RIGHT SIDE VIEW 1 2 3 4 5 (1) Pillion foot rest (6) Brake pedal (10) Seat (2) Battery compartment (inside) (7) Kick starter pedal (11) Tail/Stop lamp (3) Carburetor (8) Front turn signal lamp (12) Rear shock absorber (4) Oil level dipstick (9) Headlamp (13) Exhaust muffler... -
Page 16: Parts Function
PARTS FUNCTION Instruments and Indicators The indicators are in the speedometer panel above the headlamp. The functions are as below. Description Function Sl. No. Turn signal indicators Flashes when turn signal switch is operated Shows the distance travelled during a trip Tripmeter (after setting to zero) Tripmeter knob... -
Page 17: Ignition Switch
Ignition switch “ON” Position “OFF” Position/ Lock Open (1) “OFF” position (2) Lock position (3) Ignition key “LOCK” Position Key Position Function Key Removal The engine can be started, Turn signal lamps, “ON” Horn, Tail/Stop lamp, Fuel gauge, and Neutral Key cannot be removed indicator will be functional. -
Page 18: Left Handlebar Controls
3. Horn Switch LEFT HANDLEBAR CONTROLS Press the switch to operate the horn. 4. By Starter Lever To apply choke, pull the lever downwards, towards the rider, as directed on the switch. NOTE Do not accelerate during starting when the choke is on. -
Page 19: Steering Lock/Fuel Valve
Position Action Steering lock is with ignition switch. Put the key (1) to "OFF" position & turn the handle “OFF” bar towards left or right & push the key Following is “ON” downwards & turn towards "Lock" position. Tail/Stop lamp î... -
Page 20: Fuel Tank
NOTE Do not operate the motorcycle with the fuel î valve in the “RES” position after refilling. You may run out of fuel, with no reserve. Do not keep the fuel valve between “ON” î and “OFF” position while driving, since this may drain reserve fuel from the tank. -
Page 21: Seat Lock/Helmet Hanger
The helmet can be hung on the hanger (2) and locked on the hook provided with the seat lock (1) by rotating the key. (4) Filler Neck (5) Fuel CAUTION Do not park the motorcycle under direct sunlight as it causes evaporation of petrol due (1) Seat lock (2) Helmet hanger (3) Knob to heat and deterioration of paint gloss due to AIR CLEANER DRAIN TUBE... -
Page 22: Engine Oil/Top Up Process
NOTE Always ensure to reinstall the drain tube after î draining the deposit. ENGINE OIL Use only Hero Genuine Engine Oil. BRAND : Hero 4T plus GRADE : SAE 10W 30 SJ Grade UPPER (JASO MA). Manufactured by : 1. Tide Water Oil Co. (India) Ltd. -
Page 23: Tyres
Air Pressure Properly inflated tyres provide the best combination of handling, tread life, and riding comfort. Generally, under inflated tyres wear unevenly, adversely affect handling, and are more likely to fail from being overheated. Under inflated tyres can also cause wheel damage in rocky terrain. -
Page 24: Pre-Ride Inspection
Tread Wear Under-inflation may result in the tyre î Replace tyres immediately when the wear slipping on or tyre coming off the rim. indicator (1) appears on the tyre. The tread PRE-RIDE INSPECTION limits are : You should conduct pre-ride inspection MINIMUM TREAD DEPTH: before riding the motorcycle to enhance riding Front:1.5 mm... -
Page 25: Riding
Lamps and Horn-Check that headlamp, Running in î tail/stop lamp, turn signal lamps and horn Help assure your motorcycle's future reliability function properly. and performance by paying extra attention to how you ride during the first 500 km Rear View Mirror-Ensure that the rear î... -
Page 26: Braking/Parking/Tool Kit
PARKING After stopping the motorcycle, shift the Do not shift gears without operating clutch and transmission into neutral, turn the fuel valve without closing the throttle otherwise this would “OFF” and turn the ignition switch “OFF”. lead to damage of gears. Park the motorcycle on main stand, lock the BRAKING steering and remove the key. -
Page 27: Importance Of Maintenance
Always follow the inspection and î To ensure best quality and reliability, use only maintenance recommendations and Genuine Parts for Hero MotoCorp schedules in this owner's manual. repair and replacement. -
Page 28: Starting The Engine
STARTING THE ENGINE 1. Turn the ignition 4. Pull the Bystarter lever downwards as indicated switch “ON”. (Use choke lever during cold conditions). 2. Turn the fuel valve 5. Press the Bystarter switch. (Alternatively, kick start “ON”. pedal can be used for starting). -
Page 29: Maintenance
Maintenance work should be performed in accordance with standards and specifications by properly trained and equipped technicians. Your Authorised Distributor/Dealer Hero MotoCorp meets all of these requirements. Ensure that each paid service is availed within 90 days or 3000 km from the date of previous service, whichever is earlier. -
Page 30: Maintenance Schedule
MAINTENANCE MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your motorcycle in perfect running condition and healthy environment. Motorcycle subjected to severe use or ridden in dusty area will require more frequent servicing. SERVICE ITEMS Next Next Next... - Page 31 SERVICE ITEMS Next Next Next Next Next Next Next Next Next Next 1st 60 DAYS 18000- 21000- 24000- 27000- 30000- 500- 3000- 6000- 9000- 12000- 15000- KM NOTE-1 3500 6500 9500 12500 15500 18500 21500 24500 27500 30500 Battery Brake Shoe Brake System (Brake Cam &...
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Page 32: Oil Filter Screen & Centrifugal Filter
OIL FILTER SCREEN & CENTRIFUGAL FILTER Drain the engine oil throughly. î Remove the rider foot rest (1), kick starter î pedal (2), disconnect the clutch cable (3). Remove the right crankcase cover (4). Remove the oil filter screen (5) and wash it î... -
Page 33: Air Cleaner
plug should be changed to a cold heat range Tighten a new spark plug 1/2 turn with î number, consult Authorised Distributor/ after the plug seats, with a spark plug Dealer on this if required. wrench to compress the washer. If you are reusing a plug, it should only take 1/8- Clean any dirt around the spark plug base. - Page 34 Replace the air cleaner if it is excessively · dirty, torn or damaged. (3) Air cleaner cover screws (4) Air cleaner cover Install the air cleaner element î Install the removed parts in the reverse î order of removal. (5) Element air cleaner screws (6) Element air cleaner Air Cleaner Cleaning î...
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Page 35: T Hrottle Operation/ Alve Clearance
THROTTLE OPERATION Cable inspection Check for smooth rotation of the throttle grip from the fully open to the fully closed position. Check at full left and full right steering positions. Inspect the condition of the throttle cable from the throttle grip down to the carburetor. -
Page 36: C Arburetor
360 anticlockwise and re-align the 'T' mark NOTE with the index mark. The checking or adjusting of valve clearance should be performed while the engine is cold. The clearance will change as the engine temperature rises. Remove the crankshaft hole cap (1) and î... -
Page 37: Clutch
achieve optimum performance and meet acceleration to lag behind engine speed. emission standards. Normal clutch lever free play (1) is 10- 20 mm at the lever (2). However in case of specific requirement of tuning due to engine stalling in idle speed, please follow the instructions given here under: Warm up the engine and park the î... -
Page 38: Drive Chain
Start the engine, press the clutch lever and î movement by hand. shift into gear. Make sure the engine does Rotate the wheel and check drive chain slack as not stall, and the motorcycle does not creep. the wheel rotates. Drive chain slack should Gradually release the clutch lever and open remain constant as the wheel rotates. - Page 39 Align the chain adjuster index mark (5) Turn the chain to view chain lock plate (4) î î inside the hole. Ensure that the chain lock with the rear edge (6) of the adjusting slots plate open end (5) is installed in the on both sides of the swing arm equally.
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Page 40: Front Brake
Tighten the rear axle nut and sleeve nut. î Check the drive chain slack again. î Rear brake pedal free play is affected when î repositioning the rear wheel to adjust drive chain slack. Check rear brake pedal free play and adjust as necessary (page 37). Lubrication Turn the engine “OFF”, park the î... -
Page 41: R Ear Brake/ Rake Wear Indicators B
Make sure that the cut-out on the adjusting î nut is seated on the brake arm (4) after ü the final adjustment has been made. Apply the brake several times and check for î free wheel rotation when released. (A) Decrease free play (CW) (A) Cut-out not seated (B) Cut-out seated (3) Adjusting nut... - Page 42 Rear Brake Wear Indication (1) Battery (2) Upper level mark (3) Lower level mark (4) Bolt (5) Battery vent tube (6) Bracket MAINTENANCE Check the battery electrolyte. The electrolyte level must be maintained between the upper (2) and lower(3) level marks on the side of battery.
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Page 43: Fuse Replacement
FUSE REPLACEMENT WARNING The fuse holder (1) is placed below the seat. Never use a fuse with a different rating from î The specified fuse is15 A (2) with a spare that specified. It may lead to serious fuse (3). damage to the electrical system or a fire due to short circuit. -
Page 44: Headlamp Adjustment
Park the motorcycle on level surface. î Adjust the headlamp by loosening the bolts î (1) and moving the headlamp assembly up and down for correct focus adjustment. WARNING An improperly adjust headlamp may blind oncoming rider/driver or it may fail to light the road for a safe distance. -
Page 45: Front Wheel
Rear Shock Absorber Adjustment Rear shock absorber adjustment can be made according to the load/road conditions. In direction A Stiffer î In direction B Softer î (1) Speedometer cable (2) Lug (3) Front brake cable (4) Brake arm (5) Brake panel (6) Front brake adjusting nut (7) Axle nut Installation Installation is in the reverse order of... -
Page 46: Rear Wheel
Rotate the front wheel & see if the î speedometer needle is working. Tighten the axle nut to the specified torque. î Axle nut torque :5.4 Kgf-m Adjust the brake (page 36). î After installing the wheel, apply the brake î... -
Page 47: Catalytic Onverter
Rub the soiled area gently rinsing it frequently with fresh water. After cleaning spray water thoroughly. î Dry the motorcycle by wiping with dry soft î cloth. NOTE We at dealership take all above mentioned î precautions like recommended detergents and usage of muffler caps/plugs during wash to ensure quality wash. -
Page 48: Basic Troubleshooting
BASIC TROUBLESHOOTING 1. STARTING TROUBLE - ENGINE DOES NOT START A. Fuel System Check fuel valve position Turn to “ON” position “OFF” “ON” Position Check fuel in Fuel Tank Refill No Fuel Rectify Check fuel Lines Leakage/Air Lock Consult Authorised Distributor/Dealer B. - Page 49 BASIC TROUBLESHOOTING 2. ENGINE STARTS BUT STALLS Check choke lever position Turn to “OFF” position “ON” “OFF” Position Check Air Cleaner Clean and Refit Dirty Consult Authorised Distributor/Dealer 3. POOR PICK UP Spark Plug Loose in Cylinder Head Tighten the Spark Plug Loose Check Air Cleaner Clean and Refit...
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Page 50: Delivery Certificate
Hero MotoCorp Ltd. DELIVERY CERTIFICATE IB6B No.: DAWN-150 I certify having taken delivery of one Hero MotoCorp Motorcycle bearing the following particulars:- Engine No. Colour/Model Key No. Allotment No. Date of Sale Customer’s Name I have been explained by the dealer about correct and safe driving habits, warranty terms and conditions, service schedules and maintenance tips. - Page 51 Hero MotoCorp Ltd. Alongwith the motorcycle I have also received the following:- 1. Owner’s Manual 2. 2 Nos. Keys 3. 1 Set of tools (for details see below) 4. Standard Accessories Make Sr. No. 5. Battery 6. Tyre Front Make Sr.
- Page 52 Hero MotoCorp Ltd. DELIVERY CERTIFICATE IB6B No.: DAWN-150 I certify having taken delivery of one Hero MotoCorp motorcycle bearing the following particulars:- Engine No. Colour/Model Key No. Allotment No. Date of Sale Customer’s Name I have been explained by the dealer about correct and safe driving habits, warranty terms and conditions, service schedules and maintenance tips.
- Page 53 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life î Ensures economy for a long time î Safety of vehicle and rider î Peace of mind î Value for money î Assured quality î CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior î...
- Page 54 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure î Element Air Cleaner Affects fuel efficiency î Poor engine performance î Frequent stalling of engine î Higher emission level î Spark Plug Poor engine performance î...
- Page 55 Hero MotoCorp Ltd. JOBS APPLICABLE TO PERIODIC SERVICES Wash the vehicle, blow dry with air at every service. î Inspect fuel line at every service. î Inspect throttle free play and operation at every service, adjust if necessary. î Inspect Bystarter operation.
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Page 56: Service Record Sheet
SERVICE RECORD SHEET To be Filled in by Supervisor Engine Oil Authorised Free/Paid Job Card Km. Range Top-up/ Distributor/Dealer Date Reading Service Replace (Sig. & Stamp) 500 - 750 3000 - 3500 6000 - 6500 9000 - 9500 12000 - 12500 15000 - 15500 18000 - 18500 VIII... - Page 57 SERVICE RECORD SHEET To be Filled in by Supervisor Engine Oil Authorised Free/Paid Job Card Km. Range Top-up/ Distributor/Dealer Date Reading Service Replace (Sig. & Stamp) XVIII 51000 - 51500 54000 - 54500 57000 - 57500 60000 - 60500 XXII 63000 - 63500 XXIII 66000 - 66500...
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Page 58: Service Advice Sheet
SERVICE ADVICE SHEET Normal wear and tear components replacement advice Authorised Completion Dt. Distributor/Dealer Date Advice Job Card No. Job Card No. (Sig. & Stamp) -
Page 59: Ownership Record And Data
Hero MotoCorp Ltd. OWNERSHIP RECORD AND DATA AUTHORISED DISTRIBUTOR/DEALER NAME ADDRESS AUTHORISED DISTRIBUTOR/DEALER STAMP AND SIGNATURE...
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