1. Manuals
  2. Brands
  3. HERO Manuals
  4. Motorcycle
  5. XPULSE 200 4V 2024
  6. Manual

HERO XPULSE 200 4V 2024 Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the XPULSE 200 4V 2024 and is the answer not in the manual?

Questions and answers

Related Manuals for HERO XPULSE 200 4V 2024

Summary of Contents for HERO XPULSE 200 4V 2024

  • Page 2 PREFACE XPULSE 200 4V. We wish you many miles of Thank you for selecting a Hero MotoCorp continued riding pleasure in the years ahead. We at are committed to demonstrate excellence in our environment Hero MotoCorp, performance on a continual basis, as an intrinsic element of our corporate philosophy. To...
  • Page 3 AT THE TIME OF ITS PUBLISHING APPROVAL, AND THE ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. RESERVES THE RIGHT TO MAKE CHANGES IN ITS Hero MotoCorp Ltd CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY...

  • Page 4: Table Of Contents

    STARTING THE ENGINE EVAPORATIVE EMISSION CONTROL SYSTEM RIDING POLISHING OF VEHICLE BRAKING BASIC TROUBLESHOOTING PARKING ROAD SIGNS TOOL KIT/FIRST AID KIT NAVIGATION SIGNS CLEANING AND WASHING OF VEHICLE WARRANTY MAINTENANCE HERO GENUINE PARTS SAF TY PRECAUTION ZONAL/REGIONAL/AREA OFFICES MAINTENANCE SCHEDULE...

  • Page 5: Vehicle Identification

    VEHICLE IDENTIFICATION Vehicle Identification Number (VIN) Engine No. Location: Stamped on the right side of the Location: Stamped on the lower side of the steering head tube. left crankcase. VIN: MBLLDL11######### LDL11 ##### Vehicle Check Month of Manufacturer Plant Production Model Year Description Digit...

  • Page 6: Front View

    VEHICLE VIEWS FRONT VIEW (1) Engine guard (7) Left side close loop hand guard (2) Headlamp (Low beam) (8) Headlamp (High beam) (3) Right position lamp/ daytime (9) Front left turn signal lamp running lamp (10) Left position lamp/daytime (4) Front right turn signal lamp running lamp (5) Right side close loop hand guard (11) Engine oil cooler...

  • Page 7: Rear View

    REAR VIEW (1) Rear fender (5) Rear view mirror (2) Rear reflex reflector (6) Licence plate lamp (3) Left rear turn signal lamp (7) Right rear turn signal lamp (4) Tail/stop lamp *Accessories and features shown may not be part of standard fitment.
  • Page 8 TOP VIEW 8 9 10 (1) Ignition switch with key (10) USB charger (2) Horn switch (11) Front brake master cylinder/Reservoir (3) Turn signal switch (12) Integrated start-kill switch (4) Clutch lever (13) Front brake lever (5) Pass lamp switch (14) Throttle grip (6) Headlamp dimmer switch (15) SOS alert/Panic switch (Pro variant)

  • Page 9: Left Side View

    LEFT SIDE VIEW (1) Side reflex reflector (6) Side stand (11) Seat (2) Front hugger fender (7) Pillion footrest (12) Left side cover (3) Starter motor (8) Saree guard (13) Battery compartment (inside) (4) Gear shift pedal (9) Seat lock (14) Side stand switch (5) Rider footrest (10) Rear grip...

  • Page 10: Right Side View

    RIGHT SIDE VIEW (1) Rear caliper assembly (9) Front disc (2) Rear brake fluid reservoir (10) Throttle body (3) Kick starter pedal (11) Right side cover (4) Rear brake master cylinder (12) First aid kit compartment (inside) (5) Brake pedal (13) Tool kit compartment (inside) (6) Bash plate (14) Air cleaner assembly (inside)

  • Page 11: Vehicle Specification

    VEHICLE SPECIFICATION ITEM SPECIFICATIONS Dimensions STD variant 2222 mm Overall length Pro variant 2255 mm Overall width 862 mm STD variant 1320 mm Overall height Pro variant 1380 mm STD variant 1410 mm Wheelbase Pro variant 1427 mm STD variant 825 mm Saddle height Pro variant 891 mm...
  • Page 12 VEHICLE SPECIFICATION ITEM SPECIFICATIONS Chassis and suspension Telescopic front forks (dia 37 mm) with anti STD variant friction bush Front suspension Pro variant Cartridge telescopic front forks (dia 37) with adjustable compression and rebound damping Rectangular swingarm with monoshock with STD variant adjustable preload Rear suspension...
  • Page 13 VEHICLE SPECIFICATION ITEM SPECIFICATIONS Electricals Battery *MF Battery 12V-6 Ah/ETZ-7 170 W @ 5000 r/min Alternator Headlamp 12V-5.6W/9.3W (LED) DRL/Position lamp 12V-0.9W (LED) Tail/Stop lamp 12V-0.2/2.1W (LED) Turn signal lamp 9 V to 16 Vx4 nos. (LED) Meter illumination Module illuminated LCD Neutral indicator Turn signal indicator (RH/LH) Hi beam indicator...

  • Page 14: Vehicle Safety

    Never exceed familiar with how this vehicle works and load limits, and use accessories that have been handles, and to become accustomed to the recommended by for this Hero MotoCorp (page 13) vehicle's size and weight. vehicle. See for more details.

  • Page 15: Protective Apparel

    If you are involved in a crash WARNING Personal safety is your first priority. If you or Not wearing a helmet increases the chance of • anyone else has been injured, take time to serious injury or death in a crash. assess the severity of the injuries and whether Be sure you and your pillion always wear a •...

  • Page 16: Off-Road Safety Guidelines And General Information

    Chest/Shoulder protector- it protects • Contact authorised workshop against chest and shoulder injuries by Hero MotoCorp and ask whether there are off-road riding absorbing and dissipating the forces during groups in your area where you can learn from an impact.

  • Page 17: Load Limits And Guidelines

    A variety of challenges can be present in the affect your vehicle's handling, braking and terrain while riding in off-road conditions. stability. Non accessories, Hero MotoCorp Always read the terrain for unexpected turns, modifications, and poor maintenance can rocks, ruts, drop-offs and other hazards. reduce your safety margin.

  • Page 18: Accessories & Modifications

    Damages caused by excessive load will not be frequently. covered under warranty Hero MotoCorp Do not attach large or heavy items to the • policy. If you are not sure about how to handlebars, front fork or fender. Unstable...

  • Page 19: Anti-Theft Tips

    Accessories ANTI-THEFT TIPS Make sure that the accessory does not Always lock the steering and never leave the • • obscure any lamps, reduce ground key in the ignition switch. This sounds clearance, limit suspension travel or steering simple but people do forget. travel, affect your riding position or interfere Be sure the registration information for your •...

  • Page 20: Safe Riding Tips

    Get your vehicle serviced regularly by the • is working. Authorised workshop. Hero MotoCorp Do not apply hard braking in wet or rainy • Before riding make sure that integrated start-kill • switch is in “ON” ( ) position. conditions.

  • Page 21: Tips For Healthy Environment

    Hero MotoCorp incompatible spares and accessories can upset or deteriorate your vehicle’s running condition. Genuine engine oil: Hero Xotic+ SAE 10W 30 SL MA2 fully synthetic PAO based oil is • recommended by and make sure you change it every 12000 km. (with Hero MotoCorp top up every 6000 kilometres) to keep the engine fit and environment healthy.

  • Page 22: Ignition Switch

    PARTS FUNCTION IGNITION SWITCH “ON” ( ) Position “OFF” ( ) Position/Lock Open 1. Ignition switch 2. Ignition key 3. “OFF” ( ) position 4. Steering lock position “LOCK” Position 5. “ON” ( ) position Key Position Function Key Removal The LCD panel illuminates &...

  • Page 23: Instruments And Indicators

    “OFF” once the engine is started. It indicates that vehicle is OK. If it glows continuously there is an lamp (MIL) abnormality in the vehicle, it is recommended to reduce the speed and drive to the Authorised Hero MotoCorp workshop for check-up.
  • Page 24 Sl. No. Description Function It indicates the current mileage of the vehicle (in km/ litre). Real time mileage The indication will change after every 3 seconds depending indicator (RTMI) (page 24) upon the driving condition Battery voltage Displays vehicle battery voltage. Switches display between odometer, tripmeter-1 &...

  • Page 25: Lcd Panel

    LCD PANEL (a) Digital clock Digital clock (1) shows hour and minute. To adjust the time, proceed as follows : Turn the ignition switch "ON" ( ). Serv Trip 1 • 241.6 km F F F Press and hold set button (2) and mode 12:41 45.1 km/h 241.6 km...
  • Page 26 The time advances fast when the button is Trip meter displays following parameters: • pressed and held. Distance: distance covered in a trip. • Avg speed: average speed at which vehicle • completes a trip Trip time: time taken to complete a trip. •...
  • Page 27 01 Jan Serv Trip 1 241.6 km Trip 1 Serv F F F 241.6 km 30 Aug 45.1 km/h 241.6 km F F F to go Time 45.1 km/h 241.6 km 1h 06m to go 01 Jan Time 1h 06m 30 Aug 01 Feb Year 2023...
  • Page 28 (c) Fuel gauge The fuel gauge (1) indicates approximate fuel available in the form of digital segments. The digital segments (2) will swing to maximum scale on the meter console once the ignition switch is turned “ON” ( ). If all the --.- F F F km/l...

  • Page 29: Low Fuel Indicator

    After getting the vehicle serviced, make sure Authorised workshop for Hero MotoCorp that the Service Reminder Indicator has been service. The indicator shall start blinking when reset. the vehicle covers kilometers as specified in the maintenance schedule.

  • Page 30: Features

    It displays following riding instructions : CAUTION Shift up indicator (3): it recommends • Please ensure the vehicle is not used with low shifting to higher gear. fuel indicator glowing continuously. It will not only result in the vehicle running out of fuel, but may also cause serious damage to the fuel pump.
  • Page 31 Mode selection NOTE NOTE To select the desired ABS mode, proceed as ECO mode assists the rider to achieve optimum follows: fuel efficiency based on your vehicle's engine Turn the ignition key to “ON” ( ) . • performance. Press the mode button (1) until ABS mode •...
  • Page 32 WARNING Application: After riding off-road or on rough terrains (with Hero App is available in the google play store ABS in “Rally” or "OFF road" mode), always (for androids) or App Store (for iOS), which select "Road" ABS mode when returning to can be installed in your device to access public roads.
  • Page 33 For first time pairing, allow the application • NOTE NOTE to access: Compatibility and performance of Hero App • a. Device location. may vary based on your device and software b. Bluetooth connectivity. version. c. App background running (optional). Application needs GPS signal, internet and •...
  • Page 34 (7) to proceed. Hero App. (page 28) After successful login to Hero App To connect your device to bluetooth proceed as follows: After selecting the vehicle, user can view the • Dashboard (1) with Connect button visible.
  • Page 35 Pair XXXXXX (8) Pairing request notification (9) Pin (10) “Pair” Disclaimer popup (11) instruction will • show, click on “Ok” (12) to dismiss the popup. Now application asks the user to give the • (3) Bluetooth searching screen smart mode permission (android) (13) for (4) Select the device DND mode, where phone will be in vibrate (5) Update your name...
  • Page 36 On pairing, meter console displays • “Connected” (15) below bluetooth symbol in bluetooth mode (16). Pair Pair F F F Connected Connected (15) Bluetooth connected (11) Disclaimer popup (12) Ok (16) Bluetooth mode Pair Pair F F F NOT FOUND NOT FOUND (16) Bluetooth mode (17) Not found...
  • Page 37 Your vehicle is equipped with autopairing feature by which if you turn ''OFF'' vehicle's ignition switch after successful pairing with Hero App, it will reconnect automatically once (1) Incoming call alert by name ignition switch is turned ''ON''. If the number is not saved in your device by...
  • Page 38 Hero App (2) it will display phone battery If number of missed call is more than 9 then • status (STD variant). it will display as “X” (3). In dashboard of Hero App (4) it will show missed call count (STD variant).
  • Page 39 SMS will be trigger and sent to the caller stating “I’m riding bike, Please call me later”. (1) Low battery alert on meter console In dashboard of Hero App (STD variant): Battery status will display in %. (1) DND mode on Hero App Navigation: •...
  • Page 40 (6), distance for next move (7) and estimated time of arrival (ETA) (8). Estimated time of arrival will be displayed in "am"or "pm". Hero App and meter console of your vehicle will display step by step navigation guidance/direction...
  • Page 41 “ON” again within 15 seconds than the TCU vehicle ignition is turned/switched "ON" by will not initiate the sleep mode. Once TCU the user, Hero App will show pop-up in 45 enters sleep mode, its status is shown as seconds in good network condition. If the ignition “OFF”...
  • Page 42 GSM modem consumes internal battery mode and sends unplugged more power while latching between two alert to the Hero App. There are following different supported networks. requirements for device unplugged detection: Towing/Theft detection: TCU battery should be fully charged.
  • Page 43 Fall-Down/Topple Detection: Once the vehicle is tilted more than 50° • • TCU has vehicle toppled/fall-down detection and topple is generated than it will not feature. When the vehicle is tilted beyond the generate again till vehicle comes back to its limit and fallen down then immediately after normal position for at least 3 to 4 seconds.
  • Page 44 “ON”. Once the SOS alert switch is pressed, user gets success message on application. the Hero App will alert the rider's emergency The vehicle can be re-mobilized, again • contact saved in application along with the through application.
  • Page 45 If vehicle is not online, Hero App will show • message of “offline” on application. Track log/Trip Records: • NOTE During every trip, the trip data like distance Vehicle will be immobilized, if vehicle speed • travelled, drive time, top speed, average speed is less than 3 kmph.
  • Page 46 Hero App. seen in the trip section. Vehicle Over-Speed Alert: • TCU sends vehicle speed alert whenever vehicle crosses speed limit configured by the user in Hero App. Speed alert can be configured by the user using the application.
  • Page 47 There are following speed limits which can be • configured by the user: Vehicle will be turned “OFF”, if geofence shutdown feature is activated in Hero App & Minimum: 40 Km/h • vehicle is crossing beyond the geofence Maximum: 120 km/h •...
  • Page 48 Find my Vehicle (via Bluetooth) • User can connect the phone to TCU via Bluetooth. After successful connection Hero App will show status as “Connected” with Bluetooth icon. Once connected, user can trigger “Find my vehicle”, it will play three beep.
  • Page 49 Notifications and alerts ON/OFF • settings. User can set the notification alerts through “notifications settings” in the Hero App as shown below. (1) Ignition key (f) Rider footrest The rubbers (1) of the rider footrest (2) (both side) are detachable and can be detached for “OFF-ROAD”...

  • Page 50: Handlebar Switches Control

    HANDLEBAR SWITCHES CONTROL Left handlebar controls In engine running condition, when headlamp 1. Headlamp dimmer switch dimmer switch is set to “ ” (b) position: Headlamp is equipped with a day time running High beam (3) will be “OFF”. • lamp (DRL) to enhance the day light time Low beam (4) will be “ON”.
  • Page 51 5. Passing switch 4. Hazard switch ( ) Gives an indication for passing ahead. Press the hazard switch (3) in ignition "ON" Press passing lamp switch (1) to operate the condition whenever your vehicle becomes a passing lamp. temporary hazard for other road users and it is 6.
  • Page 52 CAUTION WARNING Never hold electric starter ( ) of integrated While riding the vehicle in normal condition, do start-kill switch continuously more than 5 not press the “ Integrated start-kill switch seconds as continuous cranking of engine will “OFF” ( ) position to avoid any damage discharge the battery.

  • Page 53: Abs Indicator

    NOTE SOS alert initiates only when the vehicle's ignition is “ON” ( ). Once the SOS alert switch is pressed, the Hero App will alert the rider's emergency Serv contact saved in application along with the F F F rider's current location.
  • Page 54 (1) should not glow. If the side stand indicator (1) does not • operate as described in above steps, please visit your Authorised Hero MotoCorp workshop. CAUTION Ensure that adequate care is taken while cleaning the side stand switch.

  • Page 55: Fuel

    Regularly inspect the functionality of "Side position and press the electric starter ( ) stand engine kill” feature and in case of any malfunction visit Authorised of integrated start-kill switch (with Hero MotoCorp transmission in neutral and side stand is workshop down). FUEL...
  • Page 56 CAUTION Do not park the vehicle under direct sunlight as it causes evaporation of petrol due to heat and deterioration of paint gloss due to ultra violet rays. WARNING Petrol is extremely flammable and is explosive under certain conditions. Refill in a well ventilated area with the engine stopped.

  • Page 57: Seat Lock

    If you observe any problem related to the operational performance of the vehicle, contact your Authorized Hero MotoCorp workshop. CAUTION Please ensure the vehicle is not used with low fuel indicator glowing continuously. It will not...

  • Page 58: Usb Charger

    To connect a mobile phone to the charger, damage. first open the cap from the USB charger and then plug in the charger cable to it. Hero NOTE will not be responsible for damages MotoCorp Do not apply any soap solution, oil or grease •...

  • Page 59: Pre-Ride Inspection

    PRE- RIDE INSPECTION Front brake-Check for correct brake fluid • A pre-ride inspection is thorough inspection (page level in master cylinder/reservoir of vehicle that rider must perform before 77). riding the vehicle to enhance riding comfort ABS indicator-Check ABS indicator for •...

  • Page 60: Starting The Engine

    Authorized workshop to to the Authorised workshop for Hero MotoCorp Hero MotoCorp check-up. get them tightened to specified torque. STARTING THE ENGINE Always follow the proper starting procedure...
  • Page 61 Kick start : Depress the kick starter until • resistance is felt. Then let the kick starter return to the top of its stroke. Kick from the top of the stroke through to the bottom with a rapid, continuous motion. CAUTION Do not open excessive throttle when engine •...

  • Page 62: Riding

    Flooded engine NOTE If the engine fails to start after repeated To start the engine if any gear is engaged, • attempts, it may be flooded with excess fuel. press the clutch lever and press the integrated Open the throttle fully. •...

  • Page 63: Braking

    The ABS controller acts on the basis of the • comparative speeds of the front wheel. The use of non-approved tyres can affect the speed of the wheels and supply incorrect information to the ABS computer. The system has a wheel speed sensor (1), •...
  • Page 64 Do's and Dont's apply hard brake to prevent wheel lock and Do's visit Authorised workshop. Hero MotoCorp Check your brake pads and be sure you Don't's • have clean brake fluid. ABS systems can Don't panic by mechanical noises or slight •...

  • Page 65: Parking

    NOTE ABS may get activated without brake • application while riding on uneven road surfaces (sharp drop or rise on the road level). This is normal functioning of ABS and won’t be having any impact on performance. ABS may not work if the battery is •...

  • Page 66: Cleaning And Washing Of Vehicle

    Consult your with a solution of mild detergent and water. Authorised dealer for Hero MotoCorp After cleaning spray water thoroughly. recommendation applicable to your individual • Dry the vehicle by wiping with dry soft cloth.

  • Page 67: Safety Precautions

    To ensure best quality and reliability, it is Always follow the procedures and recommended to use genuine • Hero MotoCorp precautions in this owner's manual. parts for repair and replacement.
  • Page 68 Hero by properly trained and equipped technicians. Your Authorised workshop MotoCorp Hero MotoCorp meets all of these requirements. Ensure that each paid service is availed within 180 days or 6000 km from the date of previous service, whichever is earlier.

  • Page 69: Maintenance Schedule

    MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your vehicle in perfect running condition and healthy environment. Vehicle subjected to severe use or ridden in dusty area will require more frequent servicing. WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST DURING PAID SERVICE PERIOD SERVICE...
  • Page 70 WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST DURING PAID SERVICE PERIOD SERVICE ONCE IN EVERY 6000 KM ITEMS Next Next Next 1st 60 DAYS 500- 6000- 12000- 18000- KM Note-1 6000 12000 6500 12500 18500 Battery Voltage Brake Pads Wear Note-7 Brake Fluid Brake System &...

  • Page 71: Park Plug Inspection

    0.8-0.9 mm be changed to a cold heat range number, consult Authorised workshop Hero MotoCorp on this if required. Clean dirt around the spark plug base. Ÿ Disconnect the noise suppressor Ÿ...

  • Page 72: Engine Oil

    ENGINE OIL Do top up if oil level reaches towards the • Use hero genuine engine oil or recommended lower level mark or every 6000 km grade oil. whichever is earlier. BRAND: Hero Xotic+ Park the vehicle on upright on a level •...

  • Page 73: Oil Filter Screen & Centrifugal Filter

    It is advised that you visit your Authorised Reinstall the oil level dipstick with a new • workshop for this type of O-ring. Hero MotoCorp service. Install the bash plate. • Start the engine and allow it to idle for few •...

  • Page 74: Engine Oil Cooler

    (page 53) Remove the seat ENGINE OIL COOLER • Remove the right side cover screws (1), side • cover (2) by releasing the lug from the grommet (3) and slide the cover towards the rear to release tab from the slot (4). (1) Engine oil cooler CAUTION No hard objects to be used for cleaning the...
  • Page 75 Remove the air cleaner cover screws (5) • and the cover (6). Remove the air cleaner element (7) from • air cleaner housing (8). (9) Air nozzle (10) Housing side Install the air cleaner element. • Install the air cleaner cover. •...

  • Page 76: Alve Clearance Adjustment

    To prevent this, the the throttle. The vehicle should start valve clearance must be adjusted at Authorised smoothly and accelerate. workshop at the intervals Hero MotoCorp (page specified in the maintenance schedule 64). CLUTCH LEVER FREE PLAY...

  • Page 77: Hrottle Operation

    Other checks Free play adjustment (a) At handlebar side Check the clutch cable for kinks or signs of • wear that could cause sticking or failure. To adjust the free play, slide the boot (2), then Check for clutch cable model. Use genuine loosen the lock nut (4).

  • Page 78: Rive Chain Slackness

    Drive chain slack should be adjusted at your frequent maintenance will be necessary. Authorised workshop as per Hero MotoCorp Inspection the specification. Turn the engine “OFF”, raise the rear wheel • Rotate the rear wheel slowly and inspect the off the ground by placing a support block •...
  • Page 79 Adjustment Excessive wear • Drive chain slack should be checked and Improper adjustment • adjusted, if necessary at every 700 km. Damaged or missing O-rings. • When operated at sustained high speeds or Sprockets under conditions of frequent rapid Excessively worn teeth •...
  • Page 80 If a torque wrench is not used for installation, see your Authorised workshop nearby parts using a clean rag. Hero MotoCorp as soon as possible to check for proper NOTE assembly. Excessive lubricant if not wiped off, will aid in...

  • Page 81: Rive Chain Slider Inspection

    Location : Right handlebar. • removed and cleaned before lubrication. For Brake fluid recommended: your own safety, we recommend that service DoT-4/DoT-3. be performed by an Authorised Hero workshop. MotoCorp DRIVE CHAIN SLIDER INSPECTION page (Refer to “Maintenance Schedule” on 64).
  • Page 82 DoT-4/DoT-3. leakages in the brake system and consult your Authorised workshop. Hero MotoCorp (1) Reservoir (2) “LOWER” mark (3) Front brake caliper (4) Brake pad Fluid level - Ensure that the brake fluid level (5) Disc does not fall below "LOWER"...
  • Page 83 Visit Clean the dirt and mud accumulation • your Authorised workshop Hero MotoCorp between the rear brake caliper (3), brake for this service. pads (4) and the disc (5) using a water jet. Rear brake...

  • Page 84: Suspension

    Visit your pushing hard downwards on rear grip while Authorised workshop for the vehicle is not parked on stand. The Hero MotoCorp this service. suspension action should be smooth and WARNING there should be no oil leakage.
  • Page 85 (a) Right fork adjuster REBOUND DAMPING SETTINGS (IN DIRECTION A) (Red adjuster knob) FIRM SOFT ADJUSTMENT Front fork suspension rebound damping Sand/Undulated Normal Broken DIRECTION terrain terrain roads adjustment can be made by using red adjuster Clicks in anticlockwise knob (1) on the right front fork according to d i r e c t i o n w h e n the load/road conditions or owner’s counted from fully...

  • Page 86: Rear Mono Shock Absorber Adjustment

    To increase the compression damping force • and harden the compression damping- Rotate the white adjuster knob (2) in clockwise direction (A). To reduce the compression damping force • and soften the compression damping- Rotate the white adjuster knob (2) in anticlockwise direction (B).
  • Page 87 Replacement and disposal should only be done by your Authorised the vehicle. This will be dimension R2. Hero workshop. MotoCorp...

  • Page 88: Wheel

    Remove the wheel speed sensor bolt (1) • from right fork leg and disconnect the wheel speed sensor (2). Calculate R1-R2=X (Sag height). • (1) Wheel speed sensor bolt - If X is less than 60 mm, reduce spring (2) Wheel speed sensor (3) Front axle nut (4) Axle preload by 1 step (Direction B).

  • Page 89: Installation

    (b) Rear wheel CAUTION Removal Do not operate front brake lever when the (page 63) Refer safety precautions on wheel is removed. Support the vehicle securely by placing a • Installation support block under the engine and raise Install the side collars (1) to both sides of the rear wheel off the ground.

  • Page 90: Side Stand Lubrication

    (6) Indicator plate (7) Rear axle nut Check both right and left side rider footrests • for ease of movement. If rider footrests are not moving freely, visit • your Authorised workshop Hero MotoCorp to get the rider footrests checked.

  • Page 91: Gearshift Pedal Movement Inspection

    If gearshift pedal is not moving freely, visit • your Authorised workshop Hero MotoCorp to get the gearshift pedal checked. TYRES The tyres that are fitted on your vehicle are designed to match the performance capabilities of handling, braking, durability and comfort.
  • Page 92 Over inflated tyres make your vehicle ride CAUTION more harshly, are more prone to damage from Over inflation/Under inflation will affect the surface hazards and wear unevenly. performance. Make sure the valve stem caps are secure. Inspection If necessary, install a new cap. Whenever you check the tyre pressure, you The recommended “cold”...

  • Page 93: Minimum Tread Depth

    Unidirectional tyres Ensure the arrow mark (2) on the tyre is in the same direction as that of forward rotation of the wheel, whenever the tyre is removed and installed in case of puncture. WARNING Using tyres that are excessively worn or •...

  • Page 94: Nuts, Bolts & Fasteners

    Always comply with other electrical troubles), contact your maximum speed and load specified for the tyres. Authorised workshop. Hero MotoCorp *MF stands for Maintenance Free NUTS, BOLTS & FASTENERS Tighten bolts and nuts as per maintenance NOTE •...
  • Page 95 Battery charging Always visit your Authorised Hero MotoCorp workshop if you see any symptom of battery discharge as earliest as possible to get the battery charged. The battery has a tendency to discharge rapidly if additional electrical accessories are fitted on the vehicle.

  • Page 96: Fuse Replacement

    Pullout the battery (9) from the battery box. • ( ) Fuse box (2) Main fuse :10A, 10A, 10A and 10A (9) Battery (3) Spare fuse:10A and 10A Battery installation WARNING Reinstall in the reverse order of removal. Be Ÿ sure to connect the (+)ve terminal first, then Never use a fuse with a different rating from •...

  • Page 97: Blown Fuse

    STOP LAMP SWITCH The stop lamp switch (1) must be adjusted so that stop lamp glows when rear brake is applied. The procedure for adjusting stop lamp is as follows : Turn the ignition switch to the “ON” ( ) •...

  • Page 98: Catalytic Converter

    HEADLAMP FOCUS ADJUSTMENT WARNING Headlamp is factory pre-set. However in case An improperly adjust headlamp may blind of adjustment required, please follow the steps oncoming rider/driver or it may fail to light the as given below: road for a safe distance. Headlamp adjustment is done by loosening •...

  • Page 99: Evaporative Emission Control System

    A defective catalytic converter contributes to The evaporative emission control system is air pollution and can impair your engine’s used to prevent petrol vapours from escaping into the atmosphere from fuel tank. performance. The canister (1) collects the fuel vapour from Follow these guidelines to protect your the fuel tank and then the fuel vapour is drawn vehicle’s catalytic converter.

  • Page 100: Basic Troubleshooting

    Check engine stop switch position Turn to “ON” ( ) position “OFF” “ON” ( ) position Consult Authorised Workshop Hero MotoCorp B. Side Stand Engine Kill System (page 50) Check side stand in gear condition Move the side stand up Side stand“Down”...
  • Page 101 No spark Check for poorly connected Secure properly or loose spark plug wire Loose contact Consult Authorised Workshop Hero MotoCorp 2. ENGINE STARTS BUT STALLS Consult Authorised Workshop Check fuel lines Hero MotoCorp Leakage Check air cleaner element Clean &...
  • Page 102 BASIC TROUBLESHOOTING 4. ELECTRICAL SYSTEM Feeble Horn Sound or No Light Replace fuse Check fuse Fused Weak Consult Authorised Workshop Inspect battery Hero MotoCorp Improper Consult Authorised Workshop Check LED’s lamp functioning Hero MotoCorp functioning Check connections Secure connections Loose...
  • Page 103 ROAD SIGNS Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by the bright red circle with black and blue markings. It is imperative that all riders follow these signs as they help avoid accidents.
  • Page 104 ROAD SIGNS Cautionary signs: These signs inform the driver/rider of the road conditions ahead. Cautionary signs therefore serve as a warning. They are usually in a red triangle with black pictures on a white background. Illustrations, diagrams and symbols are used to forewarn about dangers ahead.
  • Page 105 NAVIGATION SIGNS Navigation signs: Hero App and meter console of your vehicle will display step by step navigation guidance/direction through below navigation signs when your vehicle is in navigation mode with your smartphone. Turn Right Turn Slight Left Turn Slight Right...

  • Page 106: Warranty

    Hero MotoCorp Ltd. WARRANTY Scope of warranty XPULSE 200 4V (hereinafter called ‘ ’) warrants its Hero MotoCorp Ltd. Hero MotoCorp vehicles, assembled/manufactured in its Plants and sold through its channel partners, to be free from any defect - both in material and workmanship, under normal use and conditions, subject to the following terms &...

  • Page 107: Limitations Of Warranty

    Hero MotoCorp Ltd. LIMITATIONS OF WARRANTY The warranty shall not apply— (1) If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's workshop. 2) If any other engine oil which is non compatible with the product is used other than SAE 10W 30 SL MA2 fully synthetic PAO based oil.
  • Page 108 Hero MotoCorp Ltd. LIMITATIONS OF WARRANTY (18) Any cost for periodic maintenance such as cleaning, inspection and adjustment. (19) To any part of the XPULSE 200 4V vehicle which has been tampered or repaired in such a manner which has resulted in malfunction of the vehicle.

  • Page 109: Battery Warranty

    Hero MotoCorp Ltd. BATTERY WARRANTY XPULSE 200 4V Battery fitted in is a proprietary product of the battery manufacturer and shall be fulfilled and handled directly by the battery manufacturer; shall not be liable for the same. The battery warranty shall be for the...
  • Page 110 Hero MotoCorp Ltd. TELEMATIC CONTROL UNIT (TCU) WARRANTY XPULSE 200 4V Telematic Control Unit (TCU) fitted in is a proprietary product of the TCU manufacturer and shall be fulfilled and handled directly by the TCU manufacturer; shall not be liable for the Hero MotoCorp same.

  • Page 111: Emission Warranty

    Hero MotoCorp Ltd. EMISSION WARRANTY Scope of warranty warrants all its vehicles, assembled/manufactured at its various Plants and sold through its channel partners, to Hero MotoCorp Ltd. comply with emission standards as specified in sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, subject to following terms &...
  • Page 112 Hero MotoCorp Ltd. EMISSION WARRANTY j) It is recommended to avail the services as per the recommended schedule to be eligible for the emission warranty benefits. Please ensure that each paid service is availed within 180 days from the date of previous services or as per the recommended schedule, whichever is earlier.
  • Page 113 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life • Ensures economy for a long time • Safety of vehicle and rider • Peace of mind • Value for money • Assured quality • CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior •...
  • Page 114 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure • Affects fuel efficiency Element Air Cleaner • Poor engine performance • Frequent stalling of engine • Higher emission level • Spark Plug Poor engine performance •...
  • Page 115 Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Tower A, Plot No BW 58, Logix City Center, Sector-32, Noida – 201301. Uttar Pradesh Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India.
  • Page 116 Hero MotoCorp Ltd., Kapoor Towers, Plot No- 284, 15-B, Rajpur Road, Dehradun-248001, Uttarakhand, India. Tel:0135-2714661,2713662,2714663, E-mail: dehradun@heromotocorp.com Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd.,...

Table of Contents