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HERO KARIZMA Manual

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PREFACE
KARIZMA. We wish you many miles of continued
Thank you for selecting a
Hero MotoCorp
riding pleasure in the years ahead.
We at
are committed to demonstrate excellence in our environment
Hero MotoCorp,
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,
safety & noise levels. We are also using non asbestos brake shoes/pads and engine gaskets
which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new
KARIZMA. Please take time to read it carefully. As with any fine machine,
Hero MotoCorp
proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised
dealer will be glad to provide further information or
Hero MotoCorp
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

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Summary of Contents for HERO KARIZMA

  • Page 1 This booklet is your guide to the basic operation and maintenance of your new KARIZMA. Please take time to read it carefully. As with any fine machine, Hero MotoCorp proper care and maintenance are essential for trouble-free operation and optimum performance.
  • Page 2 ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. RESERVES THE RIGHT TO MAKE Hero MotoCorp Ltd CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.

  • Page 3: Table Of Contents

    Air filter suction compartment î î RUNNING IN PERIOD WASHING THE MOTORCYCLE CATALYTIC CONVERTER PRE-RIDE INSPECTION BASIC TROUBLE SHOOTING RIDING BRAKING/SAFETY PRECAUTION ROAD SIGNS WARRANTY DETAILS STARTING THE ENGINE HERO GENUINE PARTS FUEL SAVING TIPS ZONAL/REGIONAL/AREA OFFICES MAINTENANCE Importance of maintenance...

  • Page 4: Motorcycle Identification

    Year of Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Model: KARIZMA Engine Variants Cast wheel/Electric start/Front Disc/Rear Drum VIN and Engine No. may be required: 1. During registration of the motorcycle. 2. For dealing with Legal & Insurance Departments.

  • Page 5: Product Specification

    PRODUCT SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 2080 mm 770 mm Overall width Overall height 1190 mm Wheelbase 1360 mm Saddle height 810 mm Ground clearance 145 mm Weight Kerb weight 154 kg Capacities Engine oil 1.2 litres at disassembly and 0.90 litre at draining 15 litres (Minimum) Fuel tank Fuel reserve capacity...
  • Page 6 PRODUCT SPECIFICATION ITEM SPECIFICATIONS Rectangular Swing Arm with 5 step adjustable Rear Suspension Hydraulic Shock Absorber Caster angle 26° Trail length 93 mm Front 80/100x18-47P (Tubeless tyre) Tyre size Rear 120/80x18-62P (Tubeless tyre) Transmission Primary reduction 3.0909 (68/22) Final reduction 3.0769 (40/13) 2.769 (36/13) Gear ratio, 1...

  • Page 7: Safe Riding Tips

    To make yourself more visible, wear bright î reflective clothing that fits well. Take care of loose/hanging clothes while î solo/pillion riding. Get your motorcycle serviced regularly by î the Authorised workshop. Hero MotoCorp...

  • Page 8: Accessories & Modifications

    Modifying your motorcycle or using non- We strongly advise you not to remove any accessories can make your original equipment or modify your Hero MotoCorp motorcycle unsafe. Before you consider motorcycle in any way that would change its making any modifications or adding an design or operation.
  • Page 9 î Hero MotoCorp spares and accessories can upset or deteriorate your motorcycle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil î recommended by and make sure you change it every 6000 km (with top up Hero MotoCorp every 3000 kilometres) to keep the engine fit and environment healthy.

  • Page 10: Motorcycle Views

    MOTORCYCLE VIEWS FRONT VIEW 1. Front fender 5. Headlamp (Lo-beam) 2. Right position lamp guide 6. Front left turn signal lamp 3. Front right turn signal lamp 7. Left position lamp guide 4. Front visor 8. Headlamp (Hi-beam) *Accessories and features shown may not be part of standard fitment.
  • Page 11 MOTORCYCLE VIEWS REAR VIEW 3. Right rear turn signal lamp 1. Left rear turn signal lamp 4. Licence plate lamp 2. Tail/stop lamp *Accessories and features shown may not be part of standard fitment.
  • Page 12 MOTORCYCLE VIEWS TOP VIEW (1) Turn signal switch (13) Side stand indicator (2) Horn switch (14) Fuel gauge (3) Dimmer switch (15) Odometer (4) Clutch lever (16) Neutral indicator (5) Passing switch (17) Front brake lever (6) Choke lever (18) Throttle grip (7) Rear view mirror (19) Dynamic vibration damper (8) Trip meter reset button...
  • Page 13 MOTORCYCLE VIEWS RIGHT SIDE VIEW 4 5 6 7 8 (1) Battery compartment (inside) (6) Brake pedal (11) Battery main fuse (2) Pillion foot rest (7) Kick starter pedal (12) Battery compartment (3) Rider foot rest (8) Belly pan (13) Fuse box (4) Carburetor (9) Caliper assembly (14) Rear shock absorber...
  • Page 14 MOTORCYCLE VIEWS LEFT SIDE VIEW (1) Fuel Valve (6) Rider foot rest (10) Rear grip (2) Starter motor (7) Side stand (11) Seat/Helmet hanger (3) Gear shift pedal (8) Pillion foot rest (12) Document & tool kit compartment (4) Main stand (9) Saree guard with women pillion step (13) Air suction valve...

  • Page 15: Parts Function

    PARTS FUNCTION Ignition switch “ON” Position “OFF” Position/ Lock Open (1) Ignition switch (2) Ignition key (3) Steering lock position “LOCK” Position Key Position Function Key Removal The engine can be started, Headlamp, Turn signal “ON” lamps, Horn, Tail/Stop lamp, Neutral indicator, Key cannot be removed Pass lamp and Fuel gauge will be functional.

  • Page 16: Instruments & Indicators

    Instruments and Indicators The indicators are in the speedometer panel above the headlamp. The functions are as below. Description Function Sl. No. Indicates engine r/min Tachometer Turn signal indicator Flashes when turn signal switch is operated Speedometer Indicates riding speed Light glows when vehicle is parked on the side stand (4) Side stand indicator Fuel gauge...
  • Page 17 Tripmeter Reset Button Press the clock set button (2) continuously î for more than 2 seconds to bring the clock in the adjustment mode. In this mode the display shall blink. To increase the time in steps of one minute î...

  • Page 18: Left Handlebar Controls

    The approximate amount of fuel is gauged by bar to operate the pass lamp to indicate the the number of bars (1) in the display. passing ahead. LEFT HANDLEBAR CONTROLS 1. Dimmer switch 6. Clutch switch There is a clutch switch provided for the safety of the rider.

  • Page 19: Electric Starter Switch/Steering Lock

    STEERING LOCK Steering lock is within the ignition switch, turn the key (1) to “OFF” position & turn the handle bar towards left or right & push the key downwards & turn towards “LOCK” position. After locking take out the key. Position Action “OFF”...

  • Page 20: Side Stand Switch/Fuel Valve

    For the safety of the customer a side stand indicator (1) is provided. When the side stand is down (Ignition Switch “ON”), an indicator lamp glows in the speedometer panel. SIDE STAND SWITCH A side stand switch (2) is provided in the side stand, when the side stand is down (Ignition Switch “ON”), the switch enables the side stand indicator lamp to glow on the...

  • Page 21: Fuel Tank

    after switching to “RES”. The usable reserve gently. The key springs back to the normal fuel supply is 2.0 litres. position and cap gets locked. (3) “RES” Position (1) Fuel tank cap (2) Key hole cover (3) Key NOTE Front Do not operate the motorcycle with the fuel î...
  • Page 22 WARNING Petrol is extremely flammable and is explosive under certain conditions. Refill in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the petrol is refilled or where petrol is stored. AIR SUCTION VALVE LOCATION : Adjacent to fuel valve.

  • Page 23: Tool Kit/First Aid Kit

    HELMET HANGER The helmet can be hung and locked on the helmet hanger (1) provided with the seat lock by rotating the key. (7) Lugs (8) Rider seat (9) Grommets SEAT INSTALLATION To install, engage the tab (10) of the rider seat with the slot (11) of the fuel tank and slide the (1) Helmet hanger seat towards front, then align the lugs (7) on to...

  • Page 24: Running In Period

    (A) Tool kit & First aid kit compartment (1) Air filter suction compartment (1) Tool Kit (2) First Aid Kit RUNNING IN-PERIOD The first aid kit (2) is located below the seat in The initial operating period plays an important the rear.

  • Page 25: Riding

    Air Suction Valve-Make sure that all tube take few minutes, and in the long run they can î save time, expense, and possibly your life. connections are secured properly. Please follow the tips as given below: Side Stand Indicator-Make sure that the î...
  • Page 26 Remember that your Authorised Hero turning for safety reasons. workshop knows your motorcycle MotoCorp best and is fully equipped to maintain and repair it. To ensure best quality and reliability, it is recommended to use genuine Hero MotoCorp parts for repair and replacement.

  • Page 27: Starting The Engine

    STARTING THE ENGINE 1. Turn the ignition 4. Pull the choke lever downwards as indicated switch “ON”. (Use choke during cold conditions) 2. Turn the fuel valve 5. Press the starter switch. Alternatively, kick start “ON”. pedal can be used for starting.

  • Page 28: Fuel Saving Tips

    If you have to wait for more than 30 sec. î to the engine fins required for cooling and during traffic halts, switch “OFF” the the engine may run at a higher temperature. engine. Get your engine tuned and motorcycle î serviced regularly by an Authorised Hero workshop. MotoCorp...

  • Page 29: Maintenance

    Maintenance Schedule. Consult your Authorised Hero MotoCorp WARNING workshop for recommendation applicable to Failure to properly follow maintenance î...

  • Page 30: Maintenance Schedule

    MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your motorcycle in perfect running condition and healthy environment. Motorcycle subjected to severe use or ridden in dusty area will require more frequent servicing. WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY...
  • Page 31 Check idle CO emission along with idle r/min/idle CO adjustment (if required). Visit Authorised workshop for inspection, cleaning, lubrication and adjustment of Hero MotoCorp drive chain at every 1000 km NOTE:- Always wipe the water from the motorcycle after washing. Use clean soft cloth or pressurized air for completely drying the water.

  • Page 32: Engine Oil/Engine Oil Top Up Process

    ENGINE OIL Remove the oil level dipstick. The oil level î should be between upper and lower level Use hero genuine engine oil or recommended marks on the oil level dipstick. grade oil. BRAND: Hero 4T plus Do top up if oil level reaches towards the î...

  • Page 33: Centrifugal Oil Filter

    Centrifugal oil filter needs to be cleaned periodically as per the maintenance schedule (page 27). It is advised that you visit your Authorised workshop for this type of Hero MotoCorp service. SPARK PLUG (4) Drain cap Recommended spark plug :...

  • Page 34: Air Cleaner

    0.8-0.9 mm maximum power in hot climates, the spark plug should be changed to a cold heat range number, consult authorised Hero MoroCorp dealer on this, if required. Clean dirt around the spark plug base. î Disconnect the noise suppressor cap (1) î...
  • Page 35 (5) & (6) Screws (1) Nuts (2) Bolts (3) Left side cover screw Remove the air cleaner element cover î Remove the left side cover screws (4). î screws (8) and the cover (7). (4) Screws (7) Screws (8) Cover Remove the left side cover under screws î...

  • Page 36: Battery

    CAUTION electrical troubles), contact your Authorised î Never wash or blow air to clean the element. workshop. Hero MotoCorp Always replace the element with a new one *MF stands for Maintenance Free according to the maintenance schedule. Replace paper filter element once in every...
  • Page 37 Ensure the battery leads are properly î Authorised workshop as Hero MotoCorp connected to the battery terminals during it must be treated as recyclable material. installation. î Battery is a Maintenance-Free (sealed) type Battery removal and can be permanently damaged if the sealing strip is removed.

  • Page 38: Fuse Replacement

    Disconnect the (-) ve terminal lead (9) î from the battery first, then disconnect the (+) ve terminal lead (10) from the battery. Remove the battery (11) from the battery î case. Battery installation Reinstall in the reverse order of removal. Be î...

  • Page 39: Tyres

    CAUTION Do not attempt to start or ride the motorcycle î without a charged battery, it can cause fusing of the bulbs and permanent damage to certain electrical components. Turn the ignition switch "OFF" before checking î or replacing the fuse to prevent accidental short-circuiting.
  • Page 40 Over-inflated tyres make your motorcycle ride harshly, are more prone to damage from road hazards, and wear unevenly. We recommend that you visually check your tyres before every ride and use a gauge to measure air pressure at least once a month or any time you think the tyre pressure might be low.
  • Page 41 If a tyre is punctured or damaged, it is advised Follow all instruction in this owner’s manual î to visit nearest tyre manufacture, regarding tyre inflation and maintenance. Hero authorised dealer/workshop or the Under-inflation may result in the tyre î MotoCorp slipping on or tyre coming off the rim.

  • Page 42: Front Brake

    For repair and replacement of tyre it is advised the ground. The level decreases gradually due to visit your Authorised Hero MotoCorp to piston movement to compensate pad wear. workshop. If the level decreases abruptly check for...

  • Page 43: Rear Brake

    Replace the pads if the wear limit groove on î If proper adjustment cannot be obtained by this method, visit your Authorised either pad reaches the edge of the brake Hero workshop. disc (4). MotoCorp WARNING (A) Decrease free play (CW) Always apply front and rear brakes simultaneously to avoid skidding of vehicle.

  • Page 44: Brake Wear Indicators/Suspension

    Rear brake wear indication Rear Shock Absorber Adjustment It is recommended you visit to your Authorised workshop for rear shock Hero MotoCorp absorber adjustment. Adjustment can be made according to the load/road conditions. In direction A Stiffer î...

  • Page 45: Headlamp Adjustment

    Turn the ignition switch to the “ON” position. î please visit your Authorised Turn the adjusting nut (2) to position stop Hero MotoCorp î workshop as per the maintenance schedule lamp switch at a point where the stop lamp (page 27).

  • Page 46: Throttle Operation

    If the side stand indicator (2) does not î operate as described in steps 2 or 3, please visit your Authorised Hero MotoCorp workshop. (1) Free play 2-6 mm Free play adjustment To adjust the free play, slide the grommet (2), then loosen the lock nut (3).

  • Page 47: Clutch

    î Check that the clutch cable routing is correct. î If proper adjustment cannot be obtained or the clutch does not work correctly, visit your Authorised workshop. Hero MotoCorp Other Checks Check the clutch cable for kinks or signs of î wear that could cause sticking or failure.

  • Page 48: Drive Chain

    Check for clutch cable routing. down by hand and chain slack should be î DRIVE CHAIN adjusted to 25 mm vertical movement by hand. The service life of the drive chain is dependent upon proper lubrication and adjustment. Poor maintenance can cause premature wear or damage to the drive chain and sprockets.
  • Page 49 Worn Sprocket Teeth Normal Damaged Sprocket Teeth Sprocket Teeth Adjustment (4) Chain lock plate (5) Open end Park the motorcycle on its main stand î Rotate the rear wheel slowly, inspect the î with the transmission in neutral and the drive chain and sprockets for any of the ignition switch in "OFF"...
  • Page 50 Visit Authorised workshop î Align the chain adjuster index mark (5) Hero MotoCorp î for inspection, cleaning, lubrication and with the rear edge (6) of the adjusting slots adjustment of drive chain at every 1000 on both sides of the swing arm equally.

  • Page 51: Drive Chain Slider

    (2) or wear limit (3). (1) Axle nut Wear limit : 4 mm For replacement, see your Hero MotoCorp workshop. (2) Collar (3) Speed sensor Remove the front axle nut (1) remove the î...

  • Page 52: Rear Wheel Removal

    If this occurs, servicing of the brake system will be necessary. Visit your Authorised workshop Hero MotoCorp for this service. Avoid grease, oil or dirt on the disc or pads î surfaces. Any contamination can cause poor...

  • Page 53: Washing The Motorcycle

    Installation Notes CATALYTIC CONVERTER Reverse the removal procedure î This motorcycle is equipped with a catalytic - Axle nut torque: 5.9 kgf-m. converter in the muffler to meet the emission norms. - Brake stopper arm nut torque: 2.2 kgf-m This catalytic converter contains noble metals Adjust the brake (page 40).

  • Page 54: Basic Troubleshooting

    “ON” Position Check fuel in Fuel Tank Refill No Fuel Rectify Check fuel Lines Leakage/Air Lock Consult Authorised Workshop Hero MotoCorp B. Electric Starter Not Working Replace Fuse (page 35) Check Fuse Fuse Consult Authorised Consult Authorised Workshop Workshop Inspect Battery...
  • Page 55 Turn to “OFF” position “ON” “OFF” Position Check Air Cleaner Replace Dirty Consult Authorised Workshop Hero MotoCorp 3. POOR PICK UP Spark Plug Loose in Cylinder Head Tighten the Spark Plug Loose Check Air Cleaner Replace Clogged Check Brake Binding...

  • Page 56: Road Signs

    ROAD SIGNS Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by the bright red circle with black and blue markings. It is imperative that all riders follow these signs as they help avoid accidents.
  • Page 57 Cautionary signs: These signs inform the driver/rider of the road conditions ahead. Cautionary signs therefore serve as a warning. They are usually in a red triangle with black pictures on a white background. Illustrations, diagrams and symbols are used to forewarm about dangers ahead.
  • Page 58 & conditions. Terms & conditions a) KARIZMA vehicle is warranted for a period of 5 years or 70000 Km , whichever is earlier, from the date of purchase.
  • Page 59 Hero MotoCorp Ltd. LIMITATIONS OF WARRANTY The warranty shall not apply— If all free services/paid services/oil top-ups are not availed as per the recommended schedule at authorized Hero MotoCorp's workshop. (2) If any other engine oil which is non compatible with product is used other than SAE 10W30 S Grade (JASO M ).
  • Page 60 Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
  • Page 61 Hero MotoCorp Ltd. EMISSION WARRANTY Scope of warranty Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its Authorised dealers, to Hero MotoCorp Ltd. comply with emission standards as specified in S.No. 5 of table in item(i) of sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two wheeled petrol driven vehicles shall not exceed 3.0...
  • Page 62 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life î Ensures economy for a long time î Safety of vehicle and rider î Peace of mind î Value for money î Assured quality î CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior î...
  • Page 63 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure î Element Air Cleaner Affects fuel efficiency î Poor engine performance î Frequent stalling of engine î Higher emission level î Spark Plug Poor engine performance î...

  • Page 64: Zonal/Regional/Area Offices

    Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301. Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India.
  • Page 65 ZONAL/REGIONAL/AREA OFFICES NORTH ZONE Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra , Varanasi, Uttar Pradesh - 221010, India.

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