HERO IGNITOR Manual
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HERO IGNITOR Manual

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PREFACE
IGNITOR. We wish you many miles of continued riding
Thank you for selecting a
Hero MotoCorp
pleasure in the years ahead.
We, at
, are committed to demonstrate excellence in our environment performance
Hero MotoCorp
on a continual basis, as an intrinsic element of our corporate philosophy. To achieve this we
commit ourselves to continue product innovations to improve environment compatibility, comply
with all applicable legislation including environment legislation and strengthen the green supply
chain.
Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission, safety &
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp
IGNITOR. Please take time to read it carefully. As with any fine machine, proper care and
maintenance are essential for trouble-free operation and optimum performance.
Your Authorised
dealer will be glad to provide further information or assistance
Hero MotoCorp
and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

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Summary of Contents for HERO IGNITOR

  • Page 1 This booklet is your guide to the basic operation and maintenance of your new Hero MotoCorp IGNITOR. Please take time to read it carefully. As with any fine machine, proper care and maintenance are essential for trouble-free operation and optimum performance.
  • Page 2 ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. RESERVES THE RIGHT TO MAKE Hero MotoCorp Ltd CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.

  • Page 3: Table Of Contents

    ENGINE OIL REPLACEMENT PROCESS TYRES î Washing the motorcycle/Catalytic converter 48 PRE-RIDE INSPECTION î Air suction valve STARTING THE ENGINE BASIC TROUBLESHOOTING RIDING/BRAKING ROAD SIGNS PARKING/TOOL KIT/FIRST AID KIT WARRANTY DETAILS ANTI THEFT TIPS HERO GENUINE PARTS SAFETY PRECAUTION ZONAL/REGIONAL/AREA OFFICES MAINTENANCE...

  • Page 4: Motorcycle Identification

    Year of Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Model: Ignitor Engine Variants Electric Start/Front Disc/Rear Drum/Cast Wheel Electric Start/Front Drum/Rear Drum/Cast Wheel VIN and Engine No. may be required: 1. During registration of the motorcycle. 2. For dealing with legal & insurance departments.

  • Page 5: Product Specification

    PRODUCT SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 2010 mm 710 mm Overall width Overall height 1095 mm 1270 mm Wheelbase Saddle height 795 mm 175 mm Ground clearance Weight Kerb weight 129 kg Capacities Engine oil 1.1 litres at disassembly and 0.9 litre at draining Fuel tank 9.0 litres (Minimum) Fuel reserve capacity...
  • Page 6 ITEM SPECIFICATIONS Caster angle 25° Trail 89 mm Front 80/100x17-M/C 46 P (Tubeless Tyre) Tyre Size 100/90x17-M/C 55 P (Tubeless Tyre) Rear Front (Disc type) Dia. 240 mm (Non Asbestos Type) Brakes Front (Drum type) Dia. 130 mm (Non Asbestos Type) Rear (Drum type) Dia.

  • Page 7: Safe Riding Tips

    Give way to others on the road and signal before you î make a turn. riding. To make yourself more visible, wear bright reflective î clothing that fits well. Take care of loose/hanging clothes while î solo/pillion riding. Get your motorcycle serviced regularly by the î Authorised workshop. Hero MotoCorp...

  • Page 8: Tips For Healthy Environment

    î Hero MotoCorp spares and accessories can upset or deteriorate your motorcycle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil î recommended by and make sure you change it every 6000 kms. (with top up Hero MotoCorp every 3000 kilometres) to keep the engine fit and environment healthy.

  • Page 9: Motorcycle Views

    MOTORCYCLE VIEWS TOP VIEW 10 11 12 13 14 15 (1) Fuel gauge Dimmer switch (15) Neutral indicator (2) Horn switch Select/Reset buttons (16) Front brake lever (3) Turn signal switch (10) High beam indicator (17) Throttle grip (4) Clutch lever (11) Turn signal indicator (18) Starter switch (5) Rear view mirror...
  • Page 10 MOTORCYCLE VIEWS LEFT SIDE VIEW (1) Starter motor (6) Rear turn signal lamp (11) Battery compartment (inside) (2) Gear shift pedal (7) Tail/Stop lamp (12) Fuel valve (3) Main stand (8) Rear grip (13) Front turn signal lamp (4) Side stand (9) Seat lock (14) Choke knob (5) Saree guard with women...
  • Page 11 MOTORCYCLE VIEWS RIGHT SIDE VIEW Pillion foot rest (6) Oil level dipstick (11) Air suction valve (inside) (12) Rider seat Carburetor (7) Caliper assembly (Optional) (13) Pillion seat (8) Disc (Optional) Rider foot rest (9) Headlamp (14) Rear reflex reflector Brake pedal (10) Visor (15) Muffler...

  • Page 12: Parts Function

    PARTS FUNCTIONS Instruments and Indicators The indicators are in the speedometr panel above the headlight. The Functions are as below Sl. No. Description Function Reset Button Button when long pressed resets tripmeter to zero Neutral indicator Light glows when vehicle is in neutral position Indicates hour &...

  • Page 13: Ignition Switch

    Ignition switch “ON” Position “OFF” Position/ Lock Open “LOCK” Position 1. Ignition key 2. Lock position 3. OFF position Key Position Function Key Removal The LCD panel illuminates & initial display of multi function digital segments are displayed. The tachometer needle and the fuel gauge needle will swing to the maximum scale once and "ON"...

  • Page 14: Lcd Panel

    LCD Panel Digital Clock Digital Clock (1) shows hour and minute. To adjust the SELECT x1000r/min time, proceed as follows : RESET 1. Turn the ignition switch "ON". 2. Press and hold Select Button (2) and Reset Button (3) simultaneously for more than 2 seconds. The clock will be set in the adjust mode with the hour's digit display blinking.

  • Page 15: Left Handlebar Controls

    SELECT x1000r/min SELECT x1000r/min RESET RESET Left handlebar controls NOTE The clock will reset " " if the battery is disconnected. Odometer/Tripmeter The Odometer (1) shows accumulated distance traveled. The Tripmeter (3) shows distance traveled since trip meter was reset last time. Push the Select button (2) to select Odometer, or Tripmeter.

  • Page 16: Right Handlebar Controls

    5. Horn switch Position Action Press the switch to operate the horn. “OFF” Following is “ON” Position lamp î Tail lamp î Speedometer lamp î Headlamp “ON” 6. Clutch switch There is a clutch switch provided for the safety of the rider.

  • Page 17: Steering Lock/Fuel Valve

    Steering lock is with ignition switch, turn the key (1) to “OFF” position & turn the handle bar towards left or right & push the key downwards & turn towards “LOCK” position. After locking take out the key. Fuel valve The three way fuel valve is on the left side of the carburator.

  • Page 18: Fuel Tank

    reserve fuel only when the main supply is exhausted. Refill the tank as soon as possible after switching to “RES”. The reserve fuel supply is 1.4 litres (usable). NOTE Do not operate the motorcycle with the fuel î valve in the “RES” position after refilling. You may run out of fuel, with no reserve.

  • Page 19: Seat Lock

    WARNING Petrol is extremely flammable and is explosive under certain conditions. Refill in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the petrol is refilled or where petrol is stored. Seat lock (1) Key hole cover (2) Ignition key (3) Fuel tank cap...
  • Page 20 (3) Pillion seat (5) Lug (6) Recess For the pillion seat insert the lugs on the seat into the hooks (7) on the frame and then push down on the pillion seat until the lock clicks. Be sure the seat is locked securely in position after installation.

  • Page 21: Document Compartment/Helmet Holder

    Document compartment WARNING The owner’s manual and other documents pertaining Riding with a helmet attached to the holder can to the vehicle are to be kept in the bag service book interfere with the rear wheel of suspension and supplied along with the vehicle. could cause a crash in which you can be The bag service book (1) is in the document seriously hurt of killed.

  • Page 22: Engine Oil Replacement Process

    ENGINE OIL mark on the oil level dipstick. 6. Do top up if oil level reaches towards the lower level Use hero genuine engine oil or recommended grade oil. mark or on every 3000 kms whichever is earlier. BRAND: Hero 4T plus 7.

  • Page 23: Tyres

    TYRES Fill the crankcase through the filler hole with î approximately 0.90 litre (when clutch cover is not The tyres fitted on your motorcycles are of TUBELESS removed) of the recommended grade oil. type. Reinstall the oil level dipstick with new O-ring. î...
  • Page 24 CAUTION However, because leakage is often very slow, you should look closely for punctures whenever a tyre is not Over inflation/Under inflation will affect the fully inflated. performance. Always check air pressure when your tyres are "cold" - Inspection when the motorcycle has been parked for at least three Whenever you check the tyre pressure, you should also hours.
  • Page 25 NOTE manufacture, authorised dealer/ Hero MotoCorp workshop or the tyre repair shop who has expertise in The imported tyre(s) if fitted without ISI mark; repairing methods of tubeless tyre. are in compliance of BIS standard and Central...

  • Page 26: Pre-Ride Inspection

    Important Safety Reminders Clutch-check for smooth operation. Adjust free î Do not install a tube inside a tubeless tyre on this î play (page 35) motorcycle. Excessive heat buildup can cause the Drive Chain-check condition and slackness î tube to burst. (page 36-38).

  • Page 27: Starting The Engine

    STARTING THE ENGINE 4. Pull the choke knobe as 1. Turn the ignition switch indicated (Use choke “ON”. during cold conditions) 5. Press the electric starter 2. Turn the fuel valve “ON”. switch keeping the throttle closed. 6. Push the choke knob inwards 3.
  • Page 28 Flooded Engine Slowly release the clutch lever and at the same î time, gradually increase engine speed by opening If the engine fails to start after repeated attempts, the throttle. Coordination of the throttle and clutch it may be flooded with excess fuel. To clear a flooded lever will assure a smooth positive start.
  • Page 29 All your actions should be smooth under î these conditions. Sudden acceleration, braking or turning may cause loss of control. For your safety, exercise extreme caution when braking, accelerating or turning. When descending a long steep slope use î engine braking (power) by changing to lower gears, with intermittent use of both brakes.
  • Page 30 Remember that your Authorised Many times stolen motorcycles are identified by î Hero MotoCorp information in the Owner's Manuals that are still with them. workshop knows your motorcycle best and is fully equipped to maintain and repair it. NAME :...

  • Page 31: Maintenance Schedule

    MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your motorcycle in perfect running condition and healthy environment. Motorcycle subjected to severe use or ridden in dusty area will require more frequent servicing. WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE SERVICE...
  • Page 32 Check idle CO emission along with idle r/min/idle CO adjustment (if required). Visit Authorised workshop for inspection, cleaning, lubrication and adjustment of drive Hero MotoCorp chain at every 2000 km. NOTE:- Always wipe the water from the motorcycle after washing. Use clean soft cloth or pressurized air for completely drying the water.

  • Page 33: Oil Screen Filter & Centrifugal Filter

    Authorised Hero MotoCorp workshop on this, if required. Clean dirt around the spark pulg base. î...

  • Page 34: Air Cleaner

    using a wire-type feeler gauge. If adjustment is necessary, bend the side electrode carefully. Make sure the plug washer is in good conditions. With the plug washer attached, thread the spark plug î in by hand to prevent cross-threading. Tighten a new spark plug 1/2 turn with spark plug î...

  • Page 35: Throttle Operation

    CAUTION Never wash or blow air to clean the element. Always replace the element with a new one according to the maintenance schedule. Throttle operation Cable Inspection Check for smooth rotation of the throttle grip from the fully open to the fully closed position. Check at full left and full right steering positions.

  • Page 36: Valve Clearance

    the adjuster. Direction A - to decrease the free play Direction B - to increase the free play (1) Crankshaft hole cap (2) Timing hole cap (3) T-mark (4) Index mark Remove the cylinder head cover. î (2) Boot (A) Decrease free play Rotate the flywheel anticlockwise until the ‘T’...

  • Page 37: Carburetor

    is a slight drag on the feeler gauge (7). After tightening the lock nut (6), check the clearance again. Install the parts in the reverse order of disassembly. NOTE Before inserting the feeler gauge, smear a bit of engine oil on the feeler gauge to avoid damage to the feeler gauge.

  • Page 38: Clutch

    Do not attempt to compensate for faults in other systems by adjusting idle speed. visit your Authorised workshop Hero MotoCorp for scheduled carburetor adjustment. Clutch Clutch adjustment may be required if the motorcycle stalls when shifting into gear or tends to creep or if the...

  • Page 39: Drive Chain

    Check for clutch cable model. Use genuine clutch î cables. Check for clutch cable routing. î Drive chain The service life of the drive chain is depends upon proper lubrication and adjustment. Poor maintenance can cause premature wear or damage to the drive chain and sprockets. The drive chain (1) should be checked and lubricated as part of the Pre-ride Inspection (page 23).
  • Page 40 Inspect the sprocket teeth for wear or damage. î If the drive chain or sprockets are excessively worn î or damaged, they should be replaced. Never use a new chain with worn out sprockets since this will result in rapid chain wear. Worn Sprocket Teeth (1) Rear axle nut Damaged...

  • Page 41: Front Brake

    (2) Free Play NOTE (A) Decrease free play (CW) Visit Authorised workshop Hero MotoCorp for inspection, cleaning, lubrication and adjustment of drive chain at every 2000 kms Front brake (Drum type) Adjustment Measure the distance of front brake lever (1) moves î...
  • Page 42 (4) Brake arm pin (1) Master Cylinder (2) “MIN” mark NOTE If proper adjustment cannot be obtained by this method, visit your Authorised Hero workshop. MotoCorp Front brake (Disc type) Refer to the safety precautions on (page 27). Master Cylinder (1) Location : Right handle bar.

  • Page 43: Rear Brake

    (1) on each pad. If either pad is worn to the bottom of the grooves î (1) Rear brake pedal (2) Free play replace both pads as a set. Visit your Authorised workshop for this service. Hero Motocorp...
  • Page 44 Rear Brake Wear Indication NOTE If proper adjustment cannot be obtained by this method, visit your Authorised Hero MotoCorp workshop. Brake wear indicators When the brake is applied, an arrow (3), fixed to the brake arm (4), moves towards a reference mark (2) on the brake panel (1).

  • Page 45: Battery

    *MF Battery 12V 3Ah battery must be returned to yoaur Authorised workshop as it Hero MotoCorp must be treated as recyclable material. î Battery is a Maintenance-Free (sealed) type and can be permanently damaged if the sealing strip is removed.

  • Page 46: Fuse Replacement

    Battery storage If in case your motorcycle is not used for more than î a month, remove the battery, fully charge and store in a cool and dry place. If the battery is expected to be stored for more than î...
  • Page 47 WARNING Never use a fuse with a different rating from î that specified. It may lead to serious damage to the electrical system or a fire due to short circuit. Battery gives off explosive gases. Keep î sparks, flames & cigarettes away. Start Mag.

  • Page 48: Stop Lamp Switch/Headlamp Adjustment

    Stop lamp switch Headlamp adjustment is done by the loosening the î bolt (1) located below the headlamp. The stop lamp switch (1) must be adjusted so that stop Park the motorcycle on level ground. î lamp will glow when rear brake is applied. Rear brake Adjust the headlamp beam by loosening the bolt free play (page 40) should be adjusted before î...

  • Page 49: Front Wheel

    parked on stand. The motorcycle is action should In direction A Stiffer î î be smooth and there should be no oil leakage. In direction B Softer î Front Rear NOTE Always adjust both the rear shock absorber to the same position. Use the rear shock absorber adjustment tool (pin spanner) (1) available in the tool kit.

  • Page 50: Rear Wheel

    Installation Front wheel removal (Disc type) Raise the front wheel off the ground. Reverse the removal procedure î î Remove the speedometer cable (1) by pressing the î Install the front wheel by ensuring that the lug (7) on î tab (2) &...

  • Page 51: Washing The Motorcycle/Catalytic Converter

    WASHING THE MOTORCYCLE Follow the below mentioned steps for washing the motorcycle. Wet the motorcycle with light water spray. Avoid î directing water to muffler outlets and electrical parts. Clean the headlamp lens and other plastic parts î using a cloth or sponge dampened with a solution of mild detergent and water.

  • Page 52: Air Suction Valve

    A defective catalytic converter contributes to air pollution and can impair your engine’s performance. Follow these guidelines to protect your motorcycle’s catalytic converter. Always use unleaded petrol. Even a small amount of î leaded petrol can contaminate the catalyst metals, making the catalytic converter ineffective.

  • Page 53: Basic Troubleshooting

    “ON” Position Check fuel in Fuel Tank Refill No Fuel Rectify Check fuel Lines Leakage/Air Lock Consult Authorised Workshop Hero MotoCorp B. Electric Starter Not Working Replace Fuse (ref. page 49) Check Fuse Fuse Consult Authorised Consult Authorised Workshop Workshop...
  • Page 54 Turn to “OFF” position “ON” “OFF” Position Check Air Cleaner Clean and Refit Dirty Consult Authorised Workshop Hero MotoCorp 3. POOR PICK UP Spark Plug Loose in Cylinder Head Tighten the Spark Plug Loose Check Air Cleaner Clean and Refit Clogged...

  • Page 55: Road Signs

    ROAD SIGNS Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by the bright red circle with black and blue markings. It is imperative that all riders follow these signs as they help avoid accidents.
  • Page 56 Cautionary signs: These signs inform the driver/rider of the road conditions ahead. Cautionary signs therefore serve as a warning. They are usually in a red triangle with black pictures on a white background. Illustrations, diagrams and symbols are used to forewarm about dangers ahead. Cautionary road signs are as important as mandatory signs.
  • Page 57 Hero MotoCorp Ltd. WARRANTY Scope of warranty IGNITOR (hereinafter called ‘ ') warrants its vehicles, Hero MotoCorp Ltd. Hero MotoCorp assembled/manufactured in its Plants and sold through its channel partners, to be free from any defect-both in material and workmanship, under normal use and conditions, subject to the following terms &...
  • Page 58 Hero MotoCorp Ltd. LIMITATIONS OF WARRANTY The warranty shall not apply— If all free services/paid services/oil top-ups are not availed as per the recommended schedule at authorized Hero MotoCorp's workshop. (2) If any other engine oil which is non compatible with product is used other than SAE 10W30 S Grade (JASO M ).
  • Page 59 Hero MotoCorp Ltd. Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
  • Page 60 Hero MotoCorp Ltd. Hero MotoCorp Ltd. EMISSION WARRANTY Scope of warranty Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its Authorised dealers, to Hero MotoCorp Ltd. comply with emission standards as specified in S.No. 5 of table in item(i) of sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two wheeled petrol driven vehicles shall not exceed 3.0 percent by volume...
  • Page 61 WHAT ARE THE BENEFITS OF GENUINE SPARE PARTS ? Hero MotoCorp Assures long life î Ensures economy for a long time î Safety of vehicle and rider î Peace of mind î Value for money î Assured quality î CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior î...
  • Page 62 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure î Element Air Cleaner Affects fuel efficiency î Poor engine performance î Frequent stalling of engine î Higher emission level î Spark Plug Poor engine performance î...
  • Page 63 Hero MotoCorp Ltd., Flat No: 1002. 10th Floor, Martin Burn Business Park, BP3, Salt Lake, Sector-V, Kolkata-700091, West Bengal, India. Tel : +91-33-44026841,+91-33-44026830, E-mail : kolkata@heromotocorp.com Hero MotoCorp Ltd., Odyssa Business Centre, Plot no. 30, 30/982, 172/1030, 4th Floor Cuttack, Bhubaneshwar highway road, Rasulgarh, Bhubaneswar-751010, Odisha, India. Tel: +91-674-2581161, 62, 63, 64, E-mail: bhubaneshwar@heromotocorp.com Hero MotoCorp Ltd., Yash Heights, 1st Floor Bariatu Road, Above Basudeb Tata Showroom Ranchi-834009, Jharkhand, India.
  • Page 64 Hero MotoCorp Ltd., Kapoor Towers, Plot No- 284, 15-B, Rajpur Road, Dehradun-248001, India. Tel:0135-2714661,2713662,2714663, E-mail: dehradun@heromotocorp.com Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra...
  • Page 65 Vijayawada-520008, Andhra Pradesh, India. Tel: +91-866-2546859, 2546860, E-mail: vijayawada@heromotocorp.com WEST ZONE Hero MotoCorp Ltd., Chrome Building, Sr. No. 33, Hissa-A-1/1/2, Plot - 2, Viman Nagar Avenue 2, Nagar Road, Pune-411014, India. Tel: +91-020-71903500, E-mail: pune@heromotocorp.com Hero MotoCorp Ltd., 603-604, Gunjan Tower, Off Alembic Gorwa Road, Baroda-390023, India.

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