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PREFACE
Thank you for selecting a Hero MotoCorp GLAMOUR PROGRAMMED FI. We wish
you many miles of continued riding pleasure in the years ahead.
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve
environment compatibility, comply with all applicable legislation including environment
legislation and strengthen the green supply chain.
Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,
safety & noise levels. We are also using non asbestos brake shoes / pads and engine
gaskets which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp GLAMOUR PROGRAMMED FI. Please take time to read it
carefully. As with any fine machine, proper care and maintenance are essential for
trouble-free operation and optimum performance.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
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Table of Contents
Related Manuals for HERO GLAMOUR PROGRAMMED FI
Summary of Contents for HERO GLAMOUR PROGRAMMED FI
- Page 1 PREFACE Thank you for selecting a Hero MotoCorp GLAMOUR PROGRAMMED FI. We wish you many miles of continued riding pleasure in the years ahead. We, at Hero MotoCorp, are committed to demonstrate excellence in our environment performance on a continual basis, as an intrinsic element of our corporate philosophy. To...
- Page 2 AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. Hero MotoCorp Ltd. RESERVES THE RIGHT TO MAKE CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN PERMISSION FROM HeroMotoCorpLtd.
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Page 3: Table Of Contents
• REAR WHEEL REMOVAL ENGINE OIL REPLACEMENT PROCESS • WASHING THE MOTORCYCLE TYRES • CATALYTIC CONVERTER PRE-RIDE INSPECTION • AIR SUCTION VALVE STARTING THE ENGINE BASIC TROUBLESHOOTING RIDING ROAD SIGNS BRAKING WARRANTY DETAILS PARKING / ANTI-THEFT TIPS HERO GENUINE PARTS... -
Page 4: Motorcycle Identification
XXXXAP YYYYY XXXXEL YYYYY Manufacturer Vehicle Year of Assembly Month of Serial Engine Year of Assembly Month of Serial Code Description Mfg. Plant Mfg. Number Description Mfg. Plant Mfg. Number Model Code.: Model Engine Glamour Programmed FI (Electric Start/Disc/Cast Wheel) -
Page 5: Product Specification
PRODUCT SPECIFICATION ITEM SPECIFICATIONS 2005 mm 1070 mm Saddle Height 790 mm 129 kg 0.95 litre at disassembly 0.75 litre at draining 12 litres (minimum) 157 ml Maximum Power Maximum Torque 10.35 N-m @ 4000 r/min 124.8 cc In:0.05 mm Ex:0.05 mm (cold condition) 1500 + 100 r/min... - Page 6 ITEM SPECIFICATIONS CHASSIS AND SUSPENSION Front Suspension Telescopic Hydraulic Shock Absorber Rectangular Swingarm with 5 step Rear Suspension Adjustable Hydraulic Shock Absorber Front Rear Dia 240 mm (Optional) POWER TRANSMISSION 3.350 (67/20) 3.071 (43/14) 2.769 (36/13) 1.500 (30/20) 1.095 (23/21) 0.913 (21/23) ELECTRICAL **MF Battery, MF-4:12V 3 Ah...
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Page 7: Safe Riding Tips
9. To make yourself more visible, wear bright reflective clothing that fits well. 10. Take care of loose / hanging clothes while solo / pillion riding. 11. Get your motorcycle serviced regularly by the Authorised Hero MotoCorp Workshop. -
Page 8: Accessories & Modification
ACCESSORIES & MODIFICATIONS Modifying your motorcycle or using non- • Do not pull a trailer or sidecar with Hero MotoCorp accessories can make your motorcycle. This motorcycle was not designed for these attachments, your motorcycle unsafe. Before you and their use can seriously impair your consider making any modifications or motorcycle's handling. -
Page 9: Tips For Healthy Environment
Genuine Engine Oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil recommended by Hero MotoCorp and make sure you change it every 6000 kms. -
Page 10: Description
DESCRIPTION 10 11 PARTS LOCATION (1) High beam indicator (11) Speedometer (2) Horn switch (12) LCD panel (3) Turn signal switch (13) Tripmeter knob (4) Headlamp switch (14) Master cylinder (5) Rear view mirror (15) Front brake lever (6) Pass lamp switch (16) Throttle grip (7) Headlamp dimmer switch (17) Electric starter switch... - Page 11 LEFT SIDE VIEW Fuel injector (12) Rear turn signal lamp (13) Rear reflex reflector Starter motor (14) Tail / Stop lamp (15) Rear grip (16) Clutch lever (17) Front reflex reflector *Accessories and features shown may not be part of standard fitment.
- Page 12 RIGHT SIDE VIEW 10 11 (1) Pillion foot rest (6) Brake pedal (11) Caliper assembly (2) Battery compartment (7) Oil filler cap (12) Front brake disc (Inside) (8) Throttle body (Inside) (13) Front turn signal lamp (3) Kick starter pedal (9) Air suction valve (14) Headlamp (4) Rider foot rest...
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Page 13: Parts Function
It indicates that Programmed FI system is OK. Programmed-FI If it "flashes", or remains "ON" there is an Malfunction Indicator Lamp abnormality in the Programmed FI, it is recommended to reduce the speed and drive to the Authorised Hero MotoCorp workshop for check-up. - Page 14 Sl. No. Description Function Neutral indicator Light glows when vehicle is in neutral. Speedometer Indicates driving speed. Indicates the turn signal lamp operation to Turn signal indicator the rider. It indicates the current mileage of the motorcycle (in km / litre). The indication Real Time Mileage Indicator will change after every 10 seconds (RTMI)
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Page 15: Ignition Switch
IGNITION SWITCH “ON” Position “OFF” Position / Lock Open “LOCK” Position The engine can be started. Turn signal lamps, Horn, Tail / Stop lamp and Pass lamp can be operated. Fuel gauge “ON” indicates fuel level. Programmed FI Malfunction Indicator Lamp illuminates for few seconds. -
Page 16: Fuel Gauge
FUEL GAUGE Real Time Mileage Indicator (RTMI) The fuel gauge (1) is liquid crystal display The Real Time Mileage Indicator (1) shows the type. The approximate amount of fuel current mileage of the motorcycle in km / litre and quantity available in the fuel tank is is refreshed after every 10 seconds. -
Page 17: Left Handlebar Controls
LEFT HANDLEBAR CONTROLS is very minimal and hence the display can go up to km /litre. NOTE : The Tripmeter / Odometer can be selected by pressing the MODE / RESET button alternately. TRIPMETER The Tripmeter (2) shows distance traveled per trip. -
Page 18: Right Handlebar Controls
6. Clutch switch be started by electric start switch until the RIGHT HANDLEBAR CONTROLS 1. Starter switch 3. Dimmer switch the vehicle is in neutral. If the vehicle 4. Turn signal lamp switch Shift the turn signal switch sideways for right / left indications and leave it to come back to its normal position on its own. -
Page 19: Steering Lock
Never hold starter switch continuously for more than 5 seconds as continuous cranking of engine will drain the battery. STEERING LOCK Steering lock is with Ignition switch, put the ignition key (2) to “OFF” position & turn the handle bar towards left or right & push the key downwards &... -
Page 20: Fuel Tank
Fuel tank capacity is 12 litres (minimum). 1. To unlock fuel tank cap (1) - Lift the key hole cover (2), insert ignition key (3) turn it clockwise and remove the cap. 2. Do not overfill the tank. There should be no fuel (4) in filler neck (5). -
Page 21: Engine Oil
U s e h e r o g e n u i n e e n g i n e o i l o r recommended grade oil. BRAND: Hero 4T plus GRADE: SAE 10W 30 SL Grade (JASO MA2). -
Page 22: Engine Oil Replacement Process
ENGINE OIL REPLACEMENT PROCESS Drain engine oil with the engine warm and park the motorcycle on its main stand. After the oil has completely drained, replace the sealing washer (2) with a new one and reinstall the drain plug. Fill the crankcase through the filler (2) Sealing washer hole with approximately 0.75 litre of the recommended grade oil. -
Page 23: Tyres
TYRES NOTE The imported tyre(s) if fitted without ISI mark; are in compliance of BIS standard and Central Motor Vehicle Rules 1989, as declared by the Tyre manufacturer. To safely operate your motorcycle, the tyres (1) Air pressure gauge must be of recommended type and size, in good condition with adequate tread, and correctly inflated. - Page 24 (1) Tyre wear indicator (2) Arrow mark Whenever the tyre is removed and put back in case of puncture, ensure the arrow mark (2) on the tyre is in the same direction as that of forward rotation of wheel. Carefully inspect the tyres for any damage, if the motorcycle hits a pothole or hard object.
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Page 25: Pre-Ride Inspection
5. Front brake (Disc type) - check for correct brake fluid level in the master cylinder (page 43-45). 6. Tyres - check condition and pressure (page 20-21) 7. Clutch - check for smooth operation. Adjust free play (page 38-39). 8. Drive chain - check condition and slackness (page 40-42). -
Page 26: Starting The Engine
1. Turn the ignition switch "ON" (1). 2. Confirm that the Programmed FI Malfunction Indicator Lamp (2) turns "OFF" after few seconds. Kick start : Depress the kick starter until resistance is felt. Then let the kick starter return to the top of its stroke. Kick from the top of the stroke through to the bottom with a rapid, continuous motion. -
Page 27: Riding
Any Air Temperature Running in During first 1000 kms, do not operate the With the throttle completely closed, press the start switch. The engine will not start if motorcycle at more than 65 kms/hr. speed the throttle is fully open (because the ECU in top gear, 45 kms/hr. -
Page 28: Braking
BRAKING 1. For normal braking, close the throttle and gradually apply both front and rear brakes together while shifting down gears to suit your road speed. 2. F o r s u d d e n d e c e l e r a t i o n / q u i c k stopping, close the throttle and Recommended maximum operating speed apply the front and rear brakes... -
Page 29: Parking / Anti-Theft Tips
All your actions should be smooth ANTI-THEFT TIPS under these conditions. Sudden 1. Always lock the steering and never acceleration, braking or turning may leave the key in the ignition switch . cause loss of control. For your safety, 2. Park your motorcycle in a locked exercise extreme caution when garage whenever possible. -
Page 30: Utility Box / Tool Kit
UTILITY BOX To close the utility box cover insert the tab in the upper slots, press downwards gently To store some important utility item a to lock till the click sound. To install the lockable utility box has been provided. shroud, engage the slot on the lug by sliding it back and press gently to engage the lock, holding the key rotated in the clock-wise... -
Page 31: First Aid Kit
Maintenance 1) Anticeptic Cream - 1 No. Schedule. 2) Sterilised Dressing - 1 No. Consult your Authorised Hero MotoCorp 3) Water Proof Plaster - 1 No. Dealer for recommendation applicable to 4) Elastic Bandage - 1 No. -
Page 32: Safety Precaution
* Carbon monoxide poisoning from engine exhaust. Remember that your Authorised Hero Be sure there is adequate ventilation MotoCorp Dealer knows your motorcycle whenever you operate the engine. best and is fully equipped to maintain and repair it. -
Page 33: Maintenance Schedule
MAINTENANCE Dear Customer, We would strongly recommend the following schedule, to keep your motorcycle in perfect running condition and healthy environment. Motorcycle subjected to severe use or ridden in dusty area will require more frequent servicing. 1st 60 Next 100 Next 100 Next 100 Next 100 Next 100 12000- 15000-... - Page 34 Replace once in every two years or 30000 kms, whichever is earlier. Check idle CO emission along with idle r/min / idle CO adjustment (if required). Visit Authorised Hero MotoCorp workshop for inspection, cleaning, lubrication and adjustment of drive chain at every 2000 kms.
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Page 35: Oil Screen Filter/Centrifugal Filter
5. Remove centrifugal filter cover (7) & clean the centrifugal filter (8) with non Refer to the safety precautions on (page-29) flammable or high flash point solvent (kerosene or diesel). Remove the kick starter pedal (1), 6. Reinstall the centrifugal filter cover, muffler (2), disconnect the clutch cable right crankcase cover &... -
Page 36: Spark Plug
Refer to the safety precautions on (page-29) 4. Make sure that the spark plug gap is 0.8 - 0.9 mm using a wire-type feeler gauge. if adjustment is necessary bend the side electrode carefully. Make sure (1) Noise suppressor cap (2) Spark plug the plug washer is in good condition. -
Page 37: Air Cleaner
• Install a dummy spark plug in the cylinder head and test for spark. • Never use a spark plug with improper heat range. • Always use resistor type spark plug. AIR CLEANER Refer to the safety precaution on (page 29). The air cleaner element is of dry paper pleated type it should be serviced at regular intervals (page 30). - Page 38 (7) Air cleaner element (8) Element holder The air cleaner element should be cleaned by blowing moisture free 6. Replace it earlier if it becomes very dirty, pressurized air. damaged on surface or on the sealing area. Start cleaning by directing the air nozzle Install the air cleaner element, on holder (9) inside the element and cleaning it by insert the air cleaner assembly into the...
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Page 39: Throttle Operation
Refer to the safety precaution on page-29. Cable inspection Check for smooth rotation of the throttle grip from the fully open to the fully closed position. Check at full left and full right steering positions. Inspect the condition of the throttle cable from the throttle grip down to the throttle body. - Page 40 The adjustment must be made when the piston is at Top Dead Center and The checking or adjusting of valve both the inlet and exhaust valves are clearance should be performed while the closed. engine is cold. The clearance will change as the engine temperature rises.
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Page 41: Clutch
Standard clearance (cold condition) NOTE : While the vehicle is operated at higher altitude it is advisable to adjust the idle r/min to 1500 ± 100 r/min IDLE SPEED Refer to the safety precautions on page-29. Idle adjusting screw The engine must be at normal operating (A) Increase r/min (B) Decrease r/min temperature for accurate idle speed... - Page 42 adjusting nut (1) Free play 10-20 mm NOTE : If proper adjustment cannot be obtained or the clutch does not work properly, visit your Authorised HeroMotoCorp Ltd. workshop.
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Page 43: Drive Chain
(3) Drive chain slack 30 mm Turn the chain to view chain lock plate (4) inside the hole. Ensure that the chain Turn the engine “OFF” park the lock plate open end (5) is installed in the motorcycle on its main stand and shift opposite direction of the chain rotation. - Page 44 Align the chain adjuster index mark (5) with the rear edge (6) of the adjusting slots on both sides of the swing arm equally. If the drive chain slack is excessive when the rear axle is moved to the farthest limit of adjustment, the drive chain is worn and must be replaced.
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Page 45: Front Brake
Regular adjustment and lubrication as per the maintenance schedule would ensure high performance and longer life. NOTE : Visit Authorised Hero MotoCorp workshop for inspection, cleaning, lubrication and adjustment of drive chain at every 2000 kms. (2) Sleeve nut (3) Drive chain lock nut... - Page 46 NOTE : CUT-OUT SEATED PROPERLY If proper adjustment cannot be obtained by this method, visit your Authorised Hero MotoCorp workshop. Refer to the safety precautions on (page-29) Master cylinder / reservoir location : Right...
- Page 47 (2), disc (3) and the brake pads (4) by using a water jet. Always contact your Authorised Hero Hero MotoCorp workshop for refilling of master cylinder when necessary. Do not mix DoT 3 and DoT 4 brake fluids.
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Page 48: Rear Brake
Refer to the safety precautions on (page-29) NOTE : If proper adjustment cannot be obtained by this method, see your Authorised Hero MotoCorp workshop. -
Page 49: Battery
Rear brake wear indication Drum type Front brake wear indication Specification : *MF Battery, MF-4:12V 3 Ah (1) Battery *MF stands for Maintenance Free... - Page 50 (causing hard seriously hurt you. starting or other electrical troubles), Wear protective clothing and a face contact your Authorised Hero MotoCorp shield, or have skilled technician do workshop. the battery maintenance. NOTE :...
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Page 51: Stop Lamp Switch
battery clamp (2). The specified fuses are 15 A 4. Ensure the battery leads are properly connected to the battery terminals and 10 A (3) with spare fuses 15 A and 10 A (4). during installation. Fuse holder (5) Location : Over the solenoid Battery removal switch adjacent to battery. -
Page 52: Headlamp Adjustment
for adjusting stop lamp switch is as follows : 2. Park the motorcycle on level ground. 3. Adjust the headlamp beam vertically by loosening the bolt & move the headlamp unit forward & backward for stop lamp switch at a point where the correct focus adjustment. -
Page 53: Front Wheel Removal
Check the rear shock absorber by pushing hard downwards on rear grip while the motorcycle is not parked on stand. The suspension action should be smooth and there should be no oil leakage. (1) Pin spanner (A) Stiffer (B) Softer (Drum type) Refer to the safety precautions on (page-29) Rear shock absorber adjustment... - Page 54 Axle nut torque : 5.2 kgf-m. (1) Front brake cable (2) Brake arm (Disc type) (3) Brake panel (4) Front brake adjusting nut 1. Raise the front wheel off the ground. (5) Axle nut (6) Axle 2. Remove the axle nut (1). 3.
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Page 55: Rear Wheel Removal
Adjust the brake (page 45) and drive chain (page 40-42). Always replace used split pins with new ones. -
Page 56: Washing The Motorcycle
This motorcycle is equipped with a catalytic converter in the muffler to meet the emission norms. headlamp Our authorised dealership take all above m e n t i o n e d p r e c a u t i o n s l i k e recommended detergents and usage of muffler caps / plugs during wash to ensure quality wash. -
Page 57: Air Suction Valve
(1) Air suction valve Further to meet emission standards this motorcycle is provided with an air suction valve. Air suction valve (1) supplies fresh air from the air filter to the exhaust manifold to convert carbon monoxide to carbon dioxide. This reduces the CO% in the vehicles exhaust. -
Page 58: Basic Troubleshooting
1. Starting trouble - Engine does not start A. Fuel system Only one segment displayed Refill the fuel tank (pages 13-14) Check fuel gauge Hero MotoCorp Consult Authorised Workshop Check fuel lines Check for operating Broken fuel pump wire/connector sound of fuel pump. - Page 59 Replace plug/ajust (pages 33-34) fouling/ improper gap (0.8 - 0.9 mm) electrode gap Loose contact Check for poorly connected or loose spark plug wire Hero MotoCorp Consult Authorised Workshop 2. Engine starts but stalls Hero MotoCorp Check fuel lines Consult Authorised...
- Page 60 Tighten the spark plug (pages 33-34) cylinder head Check air cleaner Clean and refit (pages 34-35) Improper adjustment Readjust the free play (pages 42-46) Check brake binding of brake lever/pedal Check tyre inflation Correct tyre pressure (pages 20-21) pressure Consult Authorised Hero MotoCorp Workshop...
- Page 61 4. Electrical system Feeble horn sound or no light Check fuse (pages-48) Replace fuse Inspect battery (pages 46-48) Fuse/wrong wattage (page-3) Check bulbs Check connections Consult Authorised Hero MotoCorp Workshop...
- Page 64 , whichever is earlier, from the date of purchase. It is advised that the purchaser avails all free and paid services from the Hero MotoCorp’s authorized workshop as per the recommended schedule, to be eligible for warranty benefits. Each paid service should be availed within 90 days from the date of previous service or as per the recommended schedule, whichever is earlier.
- Page 65 Hero MotoCorp Ltd. If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's authorized workshop. (2) If any other engine oil which is non compatible with product is used other than SAE 10W30 S...
- Page 66 Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
- Page 67 (s) which is/are considered to be the cause of non-compliance with the emission standards. The emission warranty shall be applicable only to those vehicles, which are being regularly maintained at Hero MotoCorp Authorised Dealers/Service Points in accordance with the maintenance schedule provided in the owner's manual.
- Page 68 WHAT ARE THE BENEFITS OF HERO MOTOCORP GENUINE SPARE PARTS ? 4Assures long life 4Ensures economy for a long time 4Safety of vehicle and rider 4Peace of mind 4Value for money 4Assured quality...
- Page 69 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Clutch Plate Material used is inferior Damages other parts of clutch like, clutch center and outer clutch Affects fuel efficiency Poor acceleration Cam Chain Kit Poor performance Reduced life Gasket Cylinder Head Improper sealing Engine knocking Leads to leakage and smoky exhaust Higher emission level...
- Page 70 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Element Air Cleaner Improper air filtration resulting in premature engine failure Affects fuel efficiency Poor engine performance Spark Plug Frequent stalling of engine Higher emission level Poor engine performance Affects fuel efficiency Brake Pads / Shoes Poor braking effeciency Rider safety - an issue Discs / Drum wear out, resulting in subsequent repair cost...
- Page 71 Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301. Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India.
- Page 72 ZONAL/REGIONAL/AREA OFFICES NORTH ZONE Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra , Varanasi, Uttar Pradesh - 221010, India.