Related Manuals for KMC Controls 56 Series
Summary of Contents for KMC Controls 56 Series
- Page 1 56-SERIES Stalk Shredder Puller 2021 OWNER’S MANUAL AND PARTS BOOK Owner’s Manual and Parts Book THIS MANUAL TO ACCOMPANY MACHINE Part No: 56-MP-03 Print Date: Sept 2021...
- Page 2 INTRODUCTION: Thank you for purchasing your new KMC 5610 Stalk Shredder Puller. It has been designed to reduce multiple trips through the field while shredding and pulling the stalks of cotton, corn, soybeans, and other vegetable plants such as onions and cabbage. It also has the ability to incorporate the seed for a cover crop.
- Page 3 WARRANTY POLICY KELLEY MANUFACTURING COMPANY (KMC) warrants that all goods sold to the original purchaser of any KMC product shall be free of any defects in material and workmanship if used under normal operating conditions. The warranty period begins on the date of purchase by the retail customer and ends twelve (12) months thereafter. KMC’s sole responsibility is to repair and/or replace the defective part(s) at no cost to the purchaser.
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Page 4: Table Of Contents
Table of Contents TO THE PURCHASER: PRE-OPERATIONAL CHECKLIST: SAFETY INFORMATION SAFETY DECALS CUSTOMERS’ RESPONSIBILITY SAFETY PROCEDURES HIGH VOLTAGE SAFETY ACT CUSTOMER OPERATION TRACTOR PREPARATION: HORSEPOWER REQUIREMENTS: FRONT END WEIGHTS: SWAY BLOCKS: WHEEL SPACING: DRAWBAR POSITION: STANDARD MODELS 4-ROW 36” STALK SHREDDER PULLER 4-ROW 38”... - Page 5 MAINTENANCE PROCEDURES LUBRICATION PARTS BOOK STALK SHREDDER MAIN MODEL REAR GAUGE WHEEL ASSEMBLY FRONT JACKSTAND FRONT GAUGE WHEEL ASSEMBLY 4-ROW & 6-ROW ROTOR ASSEMBLY BLADE ASSEMBLY COUPLER ASSEMBLY BLADE ASSEMBLY (REPAIR PARTS) DRIVELINE 1-3/4 GEARBOX LIGHTING HARNESS LIGHT ASSEMBLY DISC PULLER ASSEMBLY DISC ASSEMBLY, PADDLE DISC ASSEMBLY, HUB PARALLEL LINKAGE...
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Page 6: To The Purchaser
TO THE PURCHASER: The KMC Stalk Shredder Puller has been carefully designed and tested to provide years of dependable service. It has been manufactured to a high level of quality. This manual has been prepared to assist you during your use of this product. Please read all instructions within this manual thoroughly in order to operate and maintain the KMC Stalk Shredder Puller efficiently and properly. -
Page 7: Pre-Operational Checklist
PRE-OPERATIONAL CHECKLIST: • All safety and operating procedures reviewed • All hardware checked for tightness • Field adjustment procedures reviewed • Lubrication information reviewed • Machine fully lubricated • Hitch connection to implement information reviewed • Warranty information reviewed NOTES:... -
Page 8: Safety Information
SAFETY INFORMATION... -
Page 9: Safety Decals
SAFETY DECALS The safety decals that follow are associated with the implement covered in this owner’s manual. They should be reviewed and associated with where they are applicable on the implement being covered. 56-050-011 56-050-035 67-050-041 56-050-034 02-050-078... -
Page 10: Customers' Responsibility
CUSTOMERS’ RESPONSIBILITY The retail customer’s responsibilities under the KMC Warranty are: 1. To read the Operator’s Manual and operate the Stalk Shredder Puller in accordance with the instructions given in this manual. 2. To inspect the Stalk Shredder Puller daily, lubricate as specified, and repair or replace parts as needed, especially when continued use would cause damage or excessive wear to other parts. -
Page 11: High Voltage Safety Act
SAFETY PROCEDURES (CONTINUED) 6. Drive safely during transport; excessive speed while turning or on rough ground could cause damage to the Stalk Shredder Puller and/or cause the tractor to tip. (Maximum speed of implement should never exceed 20 MPH on higher capacity highways and 7. -
Page 12: Customer Operation
CUSTOMER OPERATION TRACTOR PREPARATION: Before operating the implement, refer to the tractor’s Owner’s Manual for information concerning safe methods of operation, hydraulics, hitch adjustment, tire inflation, wheel adjustments, and tractor weights. Please check the tractor’s brakes and warning lights in order to make sure they are in proper working order. -
Page 13: Standard Models
STANDARD MODELS 4-ROW 36” STALK SHREDDER PULLER... -
Page 14: 4-Row 38" Stalk Shredder Puller
4-ROW 38” STALK SHREDDER PULLER... -
Page 15: 4-Row 40" Stalk Shredder Puller
4-ROW 40” STALK SHREDDER PULLER... -
Page 16: 6-Row 30 Stalk Shredder Puller
6-ROW 30 STALK SHREDDER PULLER... -
Page 17: 6-Row 36" Stalk Shredder Puller
6-ROW 36” STALK SHREDDER PULLER... -
Page 18: 6-Row 38" Stalk Shedder Puller
6-ROW 38” STALK SHEDDER PULLER... -
Page 19: 6-Row 40" Stalk Shredder Puller
6-ROW 40” STALK SHREDDER PULLER... -
Page 20: Adjusting Row Pattern
ADJUSTING ROW PATTERN ROW SPACING 38"-40" ROW SPACING FOR 4-ROW 36" ROW SPACING IMPLEMENT NOTE: DIVERTERS AND GUAGE WHEELS MUST BE MOVED TO ADJUST ROW SPACING DIVERTER DIVERTER 36" ROW SPACING 38" ROW SPACING 40" ROW SPACING 36" ROW SPACING 38"... -
Page 21: Unpacking & Setup
The KMC Stalk Puller is shipped with all crumbler arms rotated upward. The springs holding the UNPACKING & SETUP arms in place will be constrained or taken off when shipping. Once the KMC Stalk Puller has been unstrapped and unloaded from the trailer, the crumbler arms must be rotated downward back to the original operating position. -
Page 22: Hitching To The Implement
HITCHING TO THE IMPLEMENT Use of articulated four-wheel drive or track tractors with 3 point lift implements voids the warranty on the Warranty Note: Stalk Shredder Puller main frame. Sudden turns or steering corrections made by these types of tractors, when the implement is in the ground, can exert extreme forces through the implement’s frame can cause unwarranted fatigue/failure. - Page 23 • Top link pin in top mast hole Cat III 3-Point Hitch • Spacer towards inner hitch plate • Lower links toward outer hitch plate Parts List ITEM DESCRIPTION PART NUMBER PIN, MAST 06-081-018 KLIK PIN, 7/16 X 2 03-050-094 PIN ASSY, CAT III HITCH 56-081-014 •...
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Page 24: Operating Guidance
IN THE FIELD The KMC Stalk Shredder Puller is an excellent nematode and crop residue management tool when used properly. It requires minimum daily maintenance, pulls various crop stalks, such as cotton, corn, and soybeans. It can also be used in other vegetable crops including onions and cabbage. This implement can also be used to incorporate cover crops. - Page 25 The factory setting for the Rigid Disc Stop Adjust bolt to center pinch Rigid Disc Stop Bolt: point on centerline of bracket Bolt is 3 9/16. As the discs wear over time, the bolt may need to be adjusted to keep the discs centered.
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Page 26: Balancing Procedures
In extremely hard soils, it may be necessary to remove every other paddle to increase operating depth Discs Continued: and improve pullery. BALANCING PROCEDURES KMC balances all rotor assemblies to meet or exceed factory standards before installation. If your KMC Stalk Shredder Puller begins to vibrate excessively, clean any dirt or debri off of the rotor assembly and check to make sure all weights are still intact. -
Page 27: Parts Book
PARTS BOOK... -
Page 28: Stalk Shredder Main Model
STALK SHREDDER MAIN MODEL... - Page 29 STALK SHREDDER MAIN MODEL 4 ROW 6 ROW 6 ROW 8 ROW 36"-40" 30" 36"-40" 30" ITEM DESCRIPTION PART NUMBER FRAME, STALK SHREDDER 4R 56-080-070 FRAME, 6R30 STALK SHREDDER 56-080-089 FRAME, STALK SHREDDER 56-080-038 FRAME, 8R STALK SHREDDER 56-080-084 DIVERTER WELDMENT, STALK 56-080-043 DIVERTER, 30"...
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Page 30: Rear Gauge Wheel Assembly
REAR GAUGE WHEEL ASSEMBLY 56-082-008 Parts List ITEM DESCRIPTION PART NUMBER BRACKET, GW 4X4 56-080-032 CAP, GW 4X4 56-023-009 CAPSCREW, 1/2 X 3 1/2 NC G5 PLT 48-090750 LOCKNUT, 1/2 NC STOVER GD B PLT 72-010100 FLATWASHER, 5/8 STD PLT 62-010250 LOCKWASHER, 5/8 PLT 66-010300... -
Page 31: Front Gauge Wheel Assembly
FRONT GAUGE WHEEL ASSEMBLY 56-082-012 Parts List ITEM DESCRIPTION PART NUMBER BRACKET, SHREDDER GW 56-080-083 ARM, GAUGE WHEEL 67-080-052 TURNBUCKLE, CAT II (21"-31") 67-050-004 CAPSCREW, 1 X 4 1/2 NC G5 PLT 48-100550 FLATWASHER, 1 SAE PLT 62-020050 LOCKNUT, 1" NC STOVER GD B PLT 72-020125 CAPSCREW, 3/4 X 2 NC G5 PLT 48-091275... -
Page 32: 4-Row & 6-Row Rotor Assembly
4-ROW & 6-ROW ROTOR ASSEMBLY NOTE: BLADE ASSEMBLY TO BE ASSEMBLED WITH EQUAL WEIGHTED PAIR ON OPPOSITE SIDE. USE BLUE LOCTITE ON ITEM 5 THREADS. USE RED LOCTITE ON ITEM 3 THREADS... -
Page 33: Blade Assembly
BLADE ASSEMBLY 56-081-021 Parts List ITEM DESCRIPTION PART NUMBER KNIFE, SHREDDER PLN WEIGHED 56-050-029W BUSHING, INNER BLADE 56-024-028 BUSHING, OUTER BLADE 56-024-029 NUT, 5/8 NC FLNG TECHLOCK GRD G PLT 80-050000 52-050374 CARRIAGE BOLT, 5/8 X 3-1/2 NC G5 PLT NOTE: BLADES NEED TO BE WEIGHED AND PAIRED WITH EQUAL WEIGHTS COUPLER ASSEMBLY... -
Page 34: Blade Assembly (Repair Parts)
BLADE ASSEMBLY (REPAIR PARTS) 56-081-034 HARD SURFACING Parts List ITEM DESCRIPTION PART NUMBER KNIFE, SHREDDER PLN WEIGHED 56-050-029W Parts List ITEM DESCRIPTION PART NUMBER BLADE SET, HARD SURFACED 56-081-032 BUSHING, INNER BLADE 56-024-028 52-050374 CARRIAGE BOLT, 5/8 X 3-1/2 NC G5 PLT NUT, 5/8 NC FLNG TECHLOCK GRD G PLT 80-050000 56-081-033... -
Page 35: Driveline 1-3/4
DRIVELINE 1-3/4 56-055-001 56-055-001 (DRIVELINE, SHREDDER 1-3/4) NOTE: 56-055-024 (COMPLETE DRIVELINE, 1 3/8-21) CAN BE USED WITH SMALLER TRACTORS NOTE: DRIVELINE HAS INTERNAL PARTS LIST GREASING TUBES AND CANNOT BE ITEM DESCRIPTION PART NUMBER CUT OR ALTERED. PLEASE CONTACT YOKE, 1 3/4-20 SH 56-055-003 CROSS, SH 56-055-005... -
Page 36: Gearbox
GEARBOX 56-054-002 33-054-061 56-054-013 56-054-014 33-054-062 56-054-011 56-054-012 56-054-004 56-054-011 56-054-010 56-054-010 56-054-009 56-054-009 56-054-015 56-054-008 56-054-016 56-054-007 56-054-017 03-054-094 56-054-006 56-054-014 56-054-005 33-054-061 56-054-018 56-054-013 56-054-010 56-054-003 56-054-014 CUT VIEW 33-054-062 56-054-011 56-054-012 56-054-004 56-054-011 PARTS LIST PART NUMBER DESCRIPTION 56-054-003 2155 G’BOX Z-SHAFT 1 3/4”z20... -
Page 37: Lighting Harness
LIGHTING HARNESS 4-ROW (36”-40”) 56-062-002 6-ROW (36”-40”) 56-062-001 A - WHITE VIEW B B - GREEN WEATHER-PACK 2 POLE TOWER CONNECTOR A - WHITE 7 WAY AG PLUG B - RED 1-WHITE (GROUND) VIEW A C - BROWN 3-YELLOW (LEFT FLASH) WEATHER-PACK 3 POLE 5-GREEN (RIGHT FLASH) TOWER CONNECTOR... -
Page 38: Disc Puller Assembly
DISC PULLER ASSEMBLY 56-082-004 (28” DISCS;LEFT) 56-082-005 (28” DISCS; RIGHT) 56-082-017 (24” DISCS; LEFT) 56-082-018 (24” DISCS; RIGHT) NOTE: PLEASE REFER TO WARNING ON PAGE 19 BEFORE REMOVING RIGID STOP BOLT WHEN REPLACING DISCS... - Page 39 DISC PULLER ASSEMBLY CONTINUED INSIDE BRACKET VIEW BOTTOM OF DISCS VIEW 56-082-004 56-080-005 56-082-017 56-082-018 ITEM DESCRIPTION PART NUMBER BRACKET, DISC PULLER LEFT 56-080-024 BRACKET, DISC PULLER RIGHT 56-080-025 DISC ASSY, HUB 56-081-003 PAD, PLASTIC WEAR 2019 56-023-034 LOCKWASHER, 3/8 PLT 66-010150 CAPSCREW, 3/8 X 1 GD5 48-090100...
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Page 40: Disc Assembly, Paddle
DISC ASSEMBLY, HUB 56-081-003 Parts List ITEM DESCRIPTION PART NUMBER DISC ASSY, 4 BOLT PADDLE 56-081-019 / -018 AGRI HUB, 4 BOLT 42-051-006 LOCKWASHER, 1/2" REGULAR PLT 66-010250 CAPSCREW, M12X1.25X25 10.9 PLT 48-200018 DISC ASSEMBLY, PADDLE 24" DISC 28" DISC ASSY ASSY 56-081-018... -
Page 41: Parallel Linkage
PARALLEL LINKAGE 56-082-013 Parts List ITEM PART NUMBER DESCRIPTION LINKAGE ARM, SHREDDER UPPER 56-080-047 LINKAGE ARM, SHREDDER LOWER 56-080-046 56-080-082 BRACKET, 4" REAR REACH CAPSCREW, 3/8 X 1 GD5 48-090100 LOCKWASHER, 3/8 PLT 66-010150 CLAMP PLATE, 4" PARALINK 56-027-141 3/32 REF 3/32 FLATWASHER, 1-1/8 SAE PLTD 62-020175... -
Page 42: Crumbler Arm
CRUMBLER ARM 56-082-011 Parts List ITEM DESCRIPTION PART NUMBER ARM, CRUMBLER 56-080-027 U-BOLT, 5/8x2-11/16x3-1/2 NC G5 PLT 21-050-001 LOCKWASHER, 5/8 PLT 66-010300 HEXNUT, 5/8 PLT 68-010300 SPRING, Ø2.965 x 0.406 X 17" EXT. 67-050-011 PIN, Ø3/4 X 3 3/4" USABLE 33-050-471 KLIK PIN, 7/16 X 1-3/4 02-050-002... -
Page 43: Crumbler Assembly
CRUMBLER ASSEMBLY 56-082-016 (36”- 40” ROWS) 56-082-016 (30” ROWS) ASSEMBLE TUBE AND 10 11 U-BOLTS AFTER ARMS (9/16) 69 15/16 REF 56-082-016 56-082-022 ITEM DESCRIPTION PART NUMBER CRUMBLER WELDMENT, 70" 56-080-080 CRUMBLER WELDMENT, 58" 56-080-088 PLATE, CRUMBLER ARM 56-027-101 AGRI HUB, 4 BOLT 42-051-006 LOCKWASHER, 7/8 PLT 66-010400... - Page 44 NOTES...
- Page 46 EMPLOYEE OWNED AND OPERATED...
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