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KMC Controls 67 Series Operator's Manual

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67-SERIES
RIGID AND STACK-FOLD TOOL BARS
(WITH FRONT COULTERS & COVER CROP ROLLERS)
OPERATOR'S MANUAL
THIS MANUAL TO ACCOMPANY MACHINE
PART NO. 67-OM-01
PRINTING DATE: MAR 2015
UPDATES MADE: OCT 2015

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  • Page 1 67-SERIES RIGID AND STACK-FOLD TOOL BARS (WITH FRONT COULTERS & COVER CROP ROLLERS) OPERATOR’S MANUAL THIS MANUAL TO ACCOMPANY MACHINE PART NO. 67-OM-01 PRINTING DATE: MAR 2015 UPDATES MADE: OCT 2015...
  • Page 2 WARRANTY POLICY KELLEY MANUFACTURING COMPANY (KMC) warrants that all goods sold to the original purchaser of any KMC product shall be free of any defects in material and workmanship if used under normal operating conditions. warranty period begins on the date of purchase by the retail customer and ends twelve (12) months thereafter.

  • Page 3: Table Of Contents

    6700 SERIES RIP STRIP OWNERS MANUAL Table of Contents: FORWARD Introduction ···························································································· 3 To the Purchaser ······················································································ 3 Models Covered in This Owner’s Manual ······················································· 4-5 Pre-Operational Check List ········································································ 6 SAFETY Symbol Information ·················································································· 7 Safety Decals ··························································································· 8 Retail Customers Responsibility under the KMC Warranty ································...
  • Page 4 Tillage Tool Options: ················································································ 41 Finishing Tool Options: ············································································· 42 OPERATIONAL SET-UP Tractor Preparation: Front End Weights ·············································································· 43 Horsepower Requirements ···································································· 43 Sway Blocks ······················································································· 43 Wheel Spacing ···················································································· 43 Drawbar Position ················································································ 43 Hitching to the Implement: Mast & Hitch Configurations ································································· 44 Tractor Hook-Up ················································································...

  • Page 5: Forward

    FORWARD INTRODUCTION: The KMC 6700 Series Rip Strip is a heavy-duty deep tillage tool that is capable of breaking up the ground hardpan up to 18” deep. The unit comes equipped with Residue Cut- ting Coulters, whether on individual Front Swivel Coulter Mounts or attached directly to a Cover Crop Roller.

  • Page 6: Models Covered In This Owner's Manual

    MODELS COVERED IN THIS OWNER’S MANUAL: Rigid Models: Rip Strip With Front Swivel Coulters Reset On the Go Shank Toggle Trip Shank MACHINE SIZE MODEL NUMBER MACHINE SIZE MODEL NUMBER 4-ROW 36” 67-04-36-T-FC 4-ROW 36” 67-04-36-R-FC 4-ROW 38” 67-04-38-T-FC 4-ROW 38” 67-04-38-R-FC 4-ROW 40”...
  • Page 7 Stackfold Models: Rip Strip With Front Swivel Coulters Reset On the Go Shank Toggle Trip Shank MACHINE SIZE MODEL NUMBER MACHINE SIZE MODEL NUMBER 8-ROW 36” 67-08-36-T-FC 8-ROW 36” 67-08-36-R-FC 8-ROW 38” 67-08-38-T-FC 8-ROW 38” 67-08-38-R-FC 8-ROW 40” 67-08-40-T-FC 8-ROW 40” 67-08-40-R-FC 12-ROW 30”...

  • Page 8: Pre-Operational Checklist

    PRE-OPERATIONAL CHECKLIST: All safety and operating procedures reviewed All hardware checked for tightness Hitch connection to implement information reviewed Field adjustment procedures reviewed Lubrication information reviewed Machine fully lubricated Warranty information reviewed FINAL ASSEMBLY ADJUSTMENTS AND PRE-DELIVERY CHECK LIST 1. Check to make sure each ripper shank is located on desired row spacing and that all mounting bolts are torqued properly.

  • Page 9: Safety

    SAFETY SYMBOL INFORMATION This safety alert symbol is used throughout this manual to identify safety messages. When you see this symbol, read the message which follows as it will advise you of possible injury. REMEMBER THINK SAFETY! (RED) This symbol indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

  • Page 10: Safety Decals

    SAFETY DECALS The Safety decals that follow are associated with the implement covered in this owner’s manual. They should be reviewed and associated with where they are applicable on the implement being covered.

  • Page 11: Retail Customers Responsibility Under The Kmc Warranty

    RETAIL CUSTOMERS RESPONSIBILITY UNDER THE KMC WARRANTY: The retail customer’s responsibilities are: 1. To read the Operator’s Manual and operate the KMC Rip Strip in accordance with the instructions given in this manual. 2. To inspect the KMC Rip Strip daily, lubricate as specified and repair or replace parts as needed, especially when continued use would cause damage or exces- sive wear to other parts.
  • Page 12 5. Do not allow children to operate the 6700 Series Rip Strip. Only experi- enced tractor operators should operate the tractor when the Rip Strip is in use. 6. Stay clear of hydraulic lines, as they maybe under extreme pressure or heat. 7.

  • Page 13: Assembly Set-Up

    ASSEMBLY SET-UP GENERAL: Most of the general set-up and assembly for your KMC Rip Strip has been performed at our factory. Those items not installed at KMC will be reviewed later in this section. For your convenience, please see the “Overhead Layouts” portion of this section, to ensure proper positioning for the size and con- figuration of your KMC Rip Strip.
  • Page 14 WARNING CARE SHOULD BE TAKEN DURING SET-UP AND ASSEMBLY OF THIS PRODUCT. DEATH OR SERIOUS INJURY COULD OCCUR IF PROPER STEPS ARE NOT TAKEN TO FULLY SECURE THE UNIT WHEN WORKING UNDERNEATH IT. FOR YOUR SAFETY, ENSURE THE UNIT IS PROPERLY SUPPORTED BY LOWERING THE JACKSTAND SUPPORTS THAT HAVE COME ASSEMBLED WITH IT, OR PROPERLY SECURE THE UNIT WITH ANY HOISTING DEVICES BEFORE ATTEMPTING ANY FURTHER SET-UP...

  • Page 15: Bolt Torque Chart

    ! IMPORTANT ! Before set-up and assembly can be completed ensure that all hardware is in place and fully tightened. Refer to the Bolt Torque Chart below for proper torque values. BOLT TORQUE CHART SAE GRADE 5 SAE GRADE 8...

  • Page 16: Overhead Layouts

    OVERHEAD LAYOUTS: 4-ROW 36” RIGID BAR WITH COVER CROP ROLLERS 2 3/4 65 1/4 79 3/4 4-ROW 36” RIGID BAR WITH FRONT COULTERS 2 3/4 65 1/4 79 3/4...
  • Page 17 4-ROW 38” RIGID BAR WITH COVER CROP ROLLERS 2 3/4 67 3/4 79 3/4 45 1/2 70 1/4 4-ROW 38” RIGID BAR WITH FRONT COULTERS 2 3/4 67 3/4 79 3/4 45 1/2...
  • Page 18 4-ROW 40” RIGID BAR WITH COVER CROP ROLLERS 2 3/4 70 1/4 79 3/4 45 1/2 75 1/2 4-ROW 40” RIGID BAR WITH FRONT COULTERS 2 3/4 70 1/4 79 3/4 45 1/2...

  • Page 19: Row

    6-ROW 30” RIGID BAR WITH COVER CROP ROLLERS 2 3/4 85 5/16 6-ROW 30” RIGID BAR WITH FRONT COULTERS 2 3/4 85 5/16...
  • Page 20 6-ROW 36” RIGID BAR WITH COVER CROP ROLLERS 2 3/4 102 1/4 6-ROW 36” RIGID BAR WITH FRONT COULTERS 2 3/4 102 1/4 71 7/8...
  • Page 21 6-ROW 38” RIGID BAR WITH COVER CROP ROLLERS 107 1/4 2 3/4 108 1/2 6-ROW 38” RIGID BAR WITH FRONT COULTERS 2 3/4 107 1/4...
  • Page 22 6-ROW 40” RIGID BAR WITH COVER CROP ROLLERS 2 3/4 111 1/4 114 1/2 6-ROW 40” RIGID BAR WITH FRONT COULTERS 2 3/4 111 1/4...

  • Page 23: Row

    8-ROW 30” RIGID BAR WITH COVER CROP ROLLERS 62 3/4 55 1/4 2 3/4 54 5/8 120 1/2 8-ROW 30” RIGID BAR WITH FRONT COULTERS 62 3/4 55 1/4 2 3/4 54 5/8...

  • Page 32: Layouts For Standard Tillage Set-Up

    LAYOUTS FOR STANDARD TILLAGE SET-UP: ** All Tillage Set-ups to be centered behind ripper shanks. Dual Tillage w/14”Crumbler Dual Tillage w/16”Tire Roller (67-DC-SC) (67-DC-SR) 6 1/4 6 1/4 6 1/4 6 1/4 NOTE: NOTE: THE TILLAGE COULTERS ARE STAGGERED BACK THE TILLAGE COULTERS ARE STAGGERED BACK IN THE MIDDLES WHERE THE GAUGE WHEELS IN THE MIDDLES WHERE THE GAUGE WHEELS...
  • Page 33 Quad Tillage w/20”Crumbler Quad Tillage w/20”Crumbler & 20” Tire Roller & 20” Crumbler (67-QC-LC-LR) (67-QC-LC-LC) 6 1/4 6 1/4 6 1/4 6 1/4 THE TILLAGE COULTERS ARE STAGGERED BACK THE TILLAGE COULTERS ARE STAGGERED BACK IN THE MIDDLES WHERE THE GAUGE WHEELS IN THE MIDDLES WHERE THE GAUGE WHEELS ARE POSITIONED.
  • Page 34 In-Row Tillage w/14”Crumbler In-Row Tillage w/16”Tire Roller (67-IR-SC) (67-IR-SR) 4 1/4 4 1/4 4 1/4 4 1/4 9 1/8 8 5/16 Press/Till w/16”Tire Roller Press/Till w/14”Crumbler (67-PC-SR) (67-PC-SC) 6 1/4 6 1/4 6 1/4 6 1/4...
  • Page 35 Dual Press Wheels Dual Press Wheels Dual Concave Disc w/Crumbler w/Tire Roller w/Tire Roller (67-PW-SC) (67-PW-SR) (67-DD-SR) Dual In-Row Tillage Dual Press Wheels (67-IR-00) (67-PW-00) 4 1/4 4 1/4...

  • Page 36: Rear Distances For Standard Tillage Configurations

    REAR DISTANCES FOR STD. TILLAGE CONFIGURATIONS: The KMC 6700 Series Rip Strip unit can be equipped with a variety of tillage tools and finishing options. The following two diagrams show the relationship that each of these tillage tools and finishing options have with the backside of the rear 7x7 tube on any of the KMC 6700 Series Rip Strip toolbars.

  • Page 37: Rip Strip Stackfold Transport Distances

    RIP STRIP STACKFOLD TRANSPORT DISTANCES: "HEIGHT" "HALF WIDTH" MACHINE TRANSPORT HEIGHT SIZE HALF WIDTH (x2) 12/40 153” 154” X 2 = 308” 16/30 12(36-38) 152” 131” X 2 = 262” 12(30) 136” 111” X 2 = 222” 8(36-40) 140” 91” X 2 = 182” Note: Use the “Overhead Layouts”...

  • Page 38: Residue Cutting Options

    RESIDUE CUTTING OPTIONS: Front Swivel Coulters: If equipped with Front Swivel Coulters on the unit, the coulter arm assemblies will be pre- mounted to the bar (verify pre-mount location using the “Overhead Layout” portion of this section) and it may be necessary to mount the coulter blades to the coulter arm assemblies.

  • Page 39: Row Cleaner Option

    ROW CLEANER OPTION: ITEM DESCRIPTION PART NUMBER ARM, ROW CLEANER LT 67-080-096 ARM, ROW CLEANER RT 67-080-097 ARM, ROW CLEANER RT 67-023-063 DISC, 14" RC (19 FT) 16-027-168 BUSHING, ROW CLEANER 67-024-081 STOP TUBE, ROW CLEANER 67-024-082 W ASHER, PIVOT PIN 02-050-105 COVER, BEARING 16-080-230...

  • Page 40: Ripper Tool Options

    RIPPER TOOL OPTIONS: Toggle Trip Shanks Reset-On-The-Go Shanks SHANK WEAR SHIN SHANK WEAR SHIN 5/16 X 1 3/8 ROLL PINS 5/16 X 1 3/8 ROLL PINS RIPPER POINTS RIPPER POINTS 3/8 X 1 1/4 ROLL PIN 3/8 X 1 1/4 ROLL PIN The 6700 Series Rip Strip comes equipped with a choice of the Reset on the Go Ripper Shank or the Toggle Trip Shank.

  • Page 41: Toolbar Gauge Wheel

    TOOLBAR GAUGE WHEEL: Gauge Wheels mount to rear of 7X7 Toolbar. The 6700 Series Rip Strip Toolbar Gauge Wheels come as standard equipment on all Front Swivel Coulter models. When ordered as such, they should be pre-mounted to the bar when your unit arrives. Verify the pre-mount location of all the Toolbar Gauge Wheels by using the “Overhead Layout”...

  • Page 42: Tillage Linkage Arms

    TILLAGE LINKAGE ARMS: 3/4” V-bolt and Hardware. 3/4” U-bolt and Hardware. The 6700 Series Rip Strip Tillage Linkage Arms come as standard equipment on all 6700 Series mod- els. They are used in conjunction with the rear tillage/finishing tools, allowing these tools to be mounted and float independently from the ripper shanks.

  • Page 43: Tillage Tool Options

    TILLAGE TOOL OPTIONS: Tillage Tools on the 6700 Series Rip Strip are optional according to the customer’s preference. Below are the different combinations of tillage tools that KMC offers as standard options. Your preferred tillage tools should come pre-assembled on the 6700 Series Rip Strip machine. Refer to the “Layouts for Standard Tillage Set-up”...

  • Page 44: Finishing Tool Options

    FINISHING TOOL OPTIONS: TANDEM 20” CRUMBLER 14” CRUMBLER 20” CRUMBLER 16” TIRE ROLLER 20” TIRE ROLLER TANDEM 20” CRUMBLER & 20” TIRE ROLLER Finishing Tools on the 6700 Series Rip Strip are optional ac- cording to the customer’s preference. Above are the different combinations of finishing tools that KMC offers as standard options.

  • Page 45: Operational Setup Tractor Preparation

    OPERATIONAL SETUP TRACTOR PREPARATION: Before operating implement refer to tractor operator’s manual for information concerning safe methods of operation, hydraulics, hitch adjustment, tire inflation, wheel adjustments and tractor weights. Check tractor brakes and warning lights, make sure they are in proper working order. Check tractor hydraulics oil reservoir and add oil if needed.

  • Page 46: Hitching To The Implement

    HITCHING TO THE IMPLEMENT ! IMPORTANT ! WARRANTY NOTE: Use of articulated four-wheel drive or track tractors with 3 point lift im- plements voids the warranty on the toolbar main frame. Sudden turns or steering corrections made by these types of tractors, when the implement is in the ground, can exert extreme forces through the implement’s frame and/or shank components and cause unwarranted fatigue/failure.

  • Page 47: Tractor Hook-Up

    Tractor Hook-Up DANGER DO NOT STAND BETWEEN TRACTOR AND IMPLEMENT DURING HITCHING. ITEM DESCRIPTION PART NUMBER 4-ROW(36”,38”&40”) STEP HITCH PIN, LONG PLT 05-026-008 KLIK PIN, 7/16 X 1 3/4 02-050-002 RIGID TOOLBAR CAPSCREW, 1 X 6 G8 PLN 48-200450 HEXNUT, 1 PLT 68-010450 LOCKWASHER, 1 PLT 66-010450...
  • Page 48 ITEM DESCRIPTION PART NUMBER PIN, MAST 06-081-018 KLIK PIN, 7/16 X 2 03-050-094 STEP HITCH PIN, LONG PLT 05-026-008 KLIK PIN, 7/16 X 1 3/4 02-050-002 CAT II QUICK COUPLER • QC hooks pin in lower mast hole • QC against inside of lower hitches •...
  • Page 49 6 ROW(30”) RIGID 8 ROW(36”38”&40”) STACK ITEM DESCRIPTION PART NUMBER PIN, MAST 06-081-018 KLIK PIN, 7/16 X 2 03-050-094 SPACER, CAT III 05-024-010 PIN, CAT III-IIN HITCH 16-080-316 CAT III 3-POINT HITCH • Top link pin in top mast hole •...
  • Page 50 6 ROW(36”&38”) RIGID 12 ROW(30”,36”&38”) STACKFOLD 12 ROW(40”)/16 ROW(30”) STACKFOLD 6 ROW(40”)/8 ROW(30”) RIGID ITEM DESCRIPTION PART NUMBER PIN, MAST 06-081-018 KLIK PIN, 7/16 X 2 03-050-094 KLIK PIN, 7/16 X 2 3/4 16-050-094 SPACER, CAT III 05-024-010 BUSHING, CAT III LOWER HITCH 16-024-259 PIN, LOWER HITCH CAT III 16-026-102...
  • Page 51 ITEM DESCRIPTION PART NUMBER KLIK PIN, 7/16 X 2 03-050-094 PIN, CAT IV MAST 67-080-028 PIN ASSY, CAT IV HITCH 67-081-001 KLIK PIN, 7/16 X 2 3/4 16-050-094 CAT IV NARROW QUICK COUPLER • QC hooks pin in top mast hole •...

  • Page 52: Leveling Implement Tool Bar

    LEVELING IMPLEMENT TOOL BAR For best results, when leveling the implement, position the tractor with implement on a level floor. Check tractor tire pressure and inflate equally from side to side. See your tractor operator’s manual for correct tire inflation pressure. Leveling Side To Side “B”...

  • Page 53: Implement Preparation Ripper Shank Tools

    IMPLEMENT PREPARATION Ripper Shank Tools Tripped Shank Clearances It is common practice to mount aftermarket equipment on a KMC toolbar, such as fertilizer tanks or aftermarket row markers. It is critical that all aftermarket equipment is located properly on the toolbar so that it will not interfere with the reset mechanism on the ripper shanks.

  • Page 54: Toggle Trip Shank

    Toggle Trip Shank The Toggle Trip ripper shank is designed to trip when the shank encounters an immovable obstacle. The trip link will flex causing the center pin to rise and the shank to pivot vertically rearward, up and over the obstacle. To reset the Toggle Trip ripper shank, the toolbar should be lifted until the ripper points on all shanks are above the ground.

  • Page 55: Depth Of Penetration

    Depth of Penetration The purpose of a deep tillage tool is to fracture the compacted layer of soil beneath the surface known as the hardpan. The hardpan, usually only a couple inches thick, prevents plant roots from reaching moisture and nutrients below. The deep tillage tool is designed to run 1”-2”...

  • Page 56: Toolbar Gauge Wheel Adjustment

    Toolbar Gauge Wheel Adjustment TURNBUCKLE JAM RING LENGTH WORKING TURNBUCKLE SHANK LENGTH DEPTH 20 1/2” 18” 21 1/4” 17” 22” 16” 22 1/2” 15” 23” 14” 23 1/2” 13” GROUND SURFACE 24” 12” 24 3/4” 11” 25 1/2” 10” DEPTH The toolbar gauge wheel, on the back 7x7 toolbar of the Rip Strip machine, is used to gauge the working depth of the shank.

  • Page 57: Front Coulter Adjustment

    Front Coulter Adjustment Front coulters are set at the factory to be directly aligned with the ripper shanks. This is important for smooth residue flow around the shank. If the coulter is not properly aligned, loosen the 3/4in hardware on the U-bolt and slide the mount bracket over until the coulter is aligned. Retighten according to the torque specification chart in the “General”...

  • Page 58: Cover Crop Roller Adjustment

    Cover Crop Roller Adjustment The height of the Cover Crop Roller (CCR) is determined by the position of the 7/8in adjustment bolt. To adjust the height of the CCR, pull the shanks into the soil until the weight of the roller is supported by the ground.

  • Page 59: Tillage Linkage Arm Adjustment

    Tillage Linkage Arm Adjustment LESS DOWN ADJUSTMENT PIN PRESSURE & KLIK PIN MORE DOWN PRESSURE TILLAGE LINKAGE ARM STOP POSSIBLE PINCH POINTS The tillage tools on the KMC 6700 Series Rip Strip are mounted directly to a secondary 2-1/2 x 2-1/2 toolbar that hangs from the primary 7x7 toolbar by a set of Tillage Linkage Arms.

  • Page 60: Tillage Tool Adjustment

    Tillage Tool Adjustment The operating angle of the secondary tillage tool is determined by the location of 0° ADJUSTMENT PIN the 3/8” adjustment pin. The figure to the 3° 3° right shows the available running angles 6° 6° from 0° to 9° to the left and to the right. To 9°...

  • Page 61: Start-Up

    START-UP Before initial operation of this piece of equipment, review the “Pre-Operational Checklist” at the front of this manual. Make sure all fields of the checklist have been checked and performed and make any notes necessary for future operators. Your piece of equipment should now be ready for field operation.

  • Page 62: Service Schedule

    MAINTENANCE SERVICE SCHEDULE The 6700 KMC Rip Strip has been carefully designed and manufactured to provide years of de- pendable service. To maximize use and reduce downtime and repair costs, regular maintenance should be performed on the Rip Strip. Below is a guide for minimum recommended services and the time in- tervals for their completion.

  • Page 63: Lubrication Points

    LUBRICATION POINTS Several machine components require periodic lubrication: See the “Maintenance Service Sched- ule” portion of the manual for those periodic lubrication intervals. The following illustrations highlight those component areas that are fitted for lubrication. In all of these areas it is important to use only a Moly EP Grease with a minimum service interval as described in the Maintenance Service Schedule.
  • Page 64 Toggle Trip Lubrication Points (4 Per Shank) GREASE GREASE GREASE Swivel Coulter Gauge Wheel Lubrication Lubrication Points (2 Per Coulter) APPLY GREASE TO THREADS TO PREVENT RUSTING. GREASE...
  • Page 65 TILLAGE LINKAGE ARM LUBRICATION POINTS (4 Per Arm) GREASE GREASE GREASE GREASE...

  • Page 66: Tire Inflation Chart

    CRUM/ROLL FINISHING ARM LUBRICATION POINT (1 Per Arm) GREASE TIRE INFLATION CHART It is important that the inflation of all tires be set properly for maximum safety and per- formance. Use the following guide to adjust the inflation pressure in the tires to match the application of the machine.

  • Page 67: Wear Item Replacement

    WEAR ITEM REPLACEMENT Shank Points Shank points should be checked for wear daily and more frequently in severe conditions. The photo on the left shows a point that is worn and ready to be replaced. If the point stays on the machine past this point, the boot or portion on the point that holds it onto the shank, will wear quickly.
  • Page 68 Replacing Coulter Disc Blades Front Swivel Coulter Blades 1. Remove 1/2 x 1-1/2 capscrews and the corresponding lockwasher and hexnut. 2. Remove worn disc from the bearing hub. (may need to lightly tap the disc with a hammer to remove) 3.
  • Page 69 Replacing Tillage Disc Blades ITEM DESCRIPTION PART NUMBER COULTER, 18" SF TILLAGE 67-050-003 CAPSCREW, 1/2 X 1 1/4 G5 PLT 48-090592 LOCKWASHER, 1/2 REG PLT 66-010250 HEXNUT, 1/2 PLT 68-010250 1. Remove 1/2 x 1-1/4 capscrews and the corresponding lockwasher and hexnut. 2.

  • Page 70: Storage

    In-Row Tillage Disc ITEM DESCRIPTION PART NUMBER COULTER, 18" SF TILLAGE 67-050-003 SPACER, HUB BOLT 16-024-019 CAPSCREW, 1/2 X 3 3/4 NC G5 PLT 48-090800 LOCKWASHER, 1/2" REGULAR PLT 66-010250 68-010250 HEXNUT, 1/2 PLT ASSEMBLY, 4.25 X 12 WHEEL 67-081-048 1.
  • Page 71 The following is a list of serial numbers issued to our machines at the beginning of each year. To determine when a unit was made, find the range within which the particular serial num- ber falls. It would have been produced between January 1 to December 31 of that year. YEAR SERIAL NUMBERS 2013...
  • Page 72 DEPENDABLE EQUIPMENT FOR PROGRESSIVE FARMING Visit us at www.kelleymfg.com KELLEY MANUFACTURING CO. 80 Vernon Drive / Zip 31794 Tel: 229-382-9393 P.O. Drawer 1467 / Zip 31793 Toll Free: 1-800-444-5449 Tifton, GA Fax: 229-382-5259 MADE IN AMERICA Email Address: info@kelleymfg.com...

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