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Summary of Contents for KMC Controls 64 Series
- Page 1 64-SERIES OPERATOR’S MANUAL THIS MANUAL TO ACCOMPANY MACHINE PART NO. 64-OM-02 PRINTING DATE: DEC 2015...
- Page 2 WARRANTY POLICY KELLEY MANUFACTURING COMPANY (KMC) warrants that all goods sold to the original purchaser of any KMC product shall be free of any defects in material and workmanship if used under normal operating conditions. warranty period begins on the date of purchase by the retail customer. For non-commercial users the warranty ends twelve (12) months thereafter.
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Page 3: Table Of Contents
6400 SERIES LITTER WINDROWER OWNERS MANUAL Table of Contents: FORWARD Introduction ··································································································· 2 To the Purchaser ····························································································· 2 Models Covered in This Owner’s Manual ······························································· 3 Pre-Operational Check List ················································································ 4 SAFETY Symbol Information ·························································································· 5 Safety Decals ·································································································· 6 Retail Customers Responsibility under the KMC Warranty ········································... -
Page 4: Forward
FORWARD INTRODUCTION: The KMC 6410 Series Litter Windrower runs next to the wall and through the interior of the house. Material is moved along the blade and discharged by the auger system into windrows. Care should be taken when operating next to walls as the wall scraper attachment will not flex around posts and other obstacles and is only meant to funnel litter into the augers. -
Page 5: Models Covered In This Owner's Manual
MODELS COVERED IN THIS OWNER’S MANUAL: 6410 Litter Windrower with Gauge Wheels... -
Page 6: Pre-Operational Checklist
PRE-OPERATIONAL CHECKLIST: All safety and operating procedures reviewed All hardware checked for tightness Hitch connection to implement information reviewed Field adjustment procedures reviewed Lubrication information reviewed Machine fully lubricated Warranty information reviewed FINAL ASSEMBLY ADJUSTMENTS AND PRE-DELIVERY CHECK LIST... -
Page 7: Safety
SAFETY SYMBOL INFORMATION This safety alert symbol is used throughout this manual to identify safety messages. When you see this symbol, read the message which follows as it will advise you of possible injury. REMEMBER THINK SAFETY! (RED) This symbol indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. -
Page 8: Safety Decals
SAFETY DECALS The Safety decals that follow are associated with the implement covered in this owner’s manual. They should be reviewed and associated with where they are applicable on the implement being covered. DO NOT GO NEAR LEAKS High pressure oil easily punctures skin causing serious injury, gangrene or death. -
Page 9: Retail Customers Responsibility Under The Kmc Warranty
RETAIL CUSTOMERS RESPONSIBILITY UNDER THE KMC WARRANTY: The retail customer’s responsibilities are: 1. To read the Operator’s Manual and operate the KMC in accor- Litter Windrower dance with the instructions given in this manual. 2. To inspect the KMC daily, lubricate as specified and repair or Litter Windrower replace parts as needed, especially when continued use would cause damage or excessive wear to other parts. - Page 10 5. Do not allow children to operate the . Only experienced Litter Windrower tractor operators should operate the tractor when the Litter Windrower in use. 6. Stay clear of hydraulic lines, as they maybe under extreme pressure or heat. 7. Drive safely during transport; excessive speed while turning or on rough ground could cause damage to the and/or cause the tractor to Litter Windrower...
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Page 11: Assembly Set-Up
ASSEMBLY SET-UP GENERAL: Throughout this manual we will be discussing various features and components of the KMC Litter Windrower. References to various components for adjustments, settings, performance, and lubri- cation are made. The following diagram will help in identifying these components. POULTRY LITTER WINDROWER BASIC FEATURES SWING ARM REAR MAST... - Page 12 WARNING CARE SHOULD BE TAKEN DURING SET-UP AND ASSEMBLY OF THIS PRODUCT. DEATH OR SERIOUS INJURY COULD OCCUR IF PROPER STEPS ARE NOT TAKEN TO FULLY SECURE THE UNIT WHEN WORKING UNDERNEATH IT. FOR YOUR SAFETY, ENSURE THE UNIT IS PROPERLY SUPPORTED BY LOWERING THE JACKSTAND SUPPORTS THAT HAVE COME ASSEMBLED WITH IT, OR PROPERLY SECURE THE UNIT WITH ANY HOISTING DEVICES BEFORE ATTEMPTING ANY FURTHER SET-UP...
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Page 13: Bolt Torque Chart
! IMPORTANT ! Before set-up and assembly can be completed ensure that all hardware is in place and fully tightened. Refer to the Bolt Torque Chart below for proper torque values. BOLT TORQUE CHART SAE GRADE 5 SAE GRADE 8... -
Page 14: Overhead Layouts For 6410 Litter Windrower
OVERHEAD LAYOUTS:... - Page 15 Machine Width Machine Height Machine Length Machine Length with Gauge Wheels SPECIFICATIONS Machine Height: 57 inches Machine Width: 119 inches Machine Length: 67 inches Machine Length with Gauge Wheels: 91 inches Weight: 1932 lbs. Blade Size: 95-1/2 x 6 x 3/8 inches Gearbox Input Rotation Speed: 540 RPM...
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Page 16: Windrower Main Frame
The Poultry Litter Windrower is shipped in four pieces; First one the Windrower Main Frame (consist of the Front Hitch, Swing Arm, Rear Mast, Main Blade Assembly, & Gauge wheels). The sec- ond is the Swing Cylinder, the third is the Driveline, and fourth is the Angle Adjustment Brace. Windrower Main Frame FRONT HITCH SWING ARM... -
Page 17: Swing Cylinder
Swing Cylinder The Swing Cylinder is mounted to the Front Hitch and the Swing Arm with the Cylinder Pins that come in the Assembly. SWING CYLINDER Driveline GEAR BOX DREIVELINE The Driveline is mounted to the Front of the Gear Box Shaft which is located on top of the Main Blade Assemble as shown in the drawing above. -
Page 18: Angle Adjustment Brace
Angle Adjustment Brace ANGLE ADJUSTMENT BRACE The Angle Adjustment Brace is mounted on the left side of the Swing Arm. It is attached by using the Pins and Snap Pins which come with the brace. This arm allows you to adjust the angle of the Main Blade Assembly. -
Page 19: Attaching To Tractor
Attaching To Tractor The KMC Poultry Litter Windrower is designed to be operated with tractors having Category II three-point hitches. Two sets of tractor hydraulic remotes are also required to operate the cleaner. Once the tractor has been set, attach the Poultry Litter Windrower to the tractor’s lower lift arms using the provided hitch pins. -
Page 20: Operational Setup Tractor Preparation
OPERATIONAL SETUP TRACTOR PREPARATION: Before operating implement refer to tractor operator’s manual for information concerning safe methods of operation, hydraulics, hitch adjustment, tire inflation, wheel adjustments and tractor weights. Check tractor brakes and warning lights, make sure they are in proper working order. Check tractor hydraulics oil reservoir and add oil if needed. -
Page 21: Machine Setup
Machine Setup The KMC Poultry Litter Windrower is made up of 4 main components: a main frame, a swing cylinder, driveline and angle adjustment brace. The Poultry Litter Windrower runs next to the wall and through the interior of the house. Material is moved along the blade and dis- charged by the auger system into windrows. -
Page 22: Blade Height
Blade Height The blade height is set by adjusting the tractor lift arm height, the length of the top link, and the position of the blade skids. Once the blade height is set, the desired amount of mate- rial can be removed quickly. The following steps can be used as a guide to set the blade height once the Litter windrower is attached to the tractor. -
Page 23: Windrower Operation With Gauge Wheels & Center Top Link Installed
WINDROWER OPERATION WITH GAUGE WHEELS & CENTER TOP LINK INSTALLED GROUND LEVEL BLADE SWIVEL GAUGE WHEELS Operating the KMC Litter Windrower equipped with rear, swivel gauge wheels is similar to operation with skids but a few key differences. Once the Windrower is connected to the tractor lift arms and top link, the operator should sit in the tractor seat and raise the gauge wheels until the windrower blade is sitting on the ground. -
Page 24: Floating Hitch Operation
Floating Hitch Operation The standard model Litter Windrower comes equipped with a floating hitch point for the right lift arm. The floating hitch is designed to allow the wind- rower to self level should the left side of the tractor need to ride on top of the windrow. - Page 25 Note: Because house widths vary it may be necessary to make two passes down the edge of the wall to cover the full width of the house. The tractor should remain as level as possible to get the best results but the floating hitch link will allow the windrower to self level should the left side of the tractor need to ride on an existing windrow.
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Page 26: Start-Up
START-UP Before initial operation of this piece of equipment, review the “Pre-Operational Checklist” at the front of this manual. Make sure all fields of the checklist have been checked and performed and make any notes necessary for future operators. Your piece of equipment should now be ready for field operation. -
Page 27: Maintenance
MAINTENANCE SERVICE SCHEDULE The KMC 6410 Series Litter Windrower has been carefully designed and manufactured to provide years of dependable service. To maximize use and reduce downtime and repair costs, regular maintenance should be performed on the Litter Windrower. Below is a guide for minimum recom- mended services and the time intervals for their completion. -
Page 28: Wear Item Replacement
WEAR ITEM REPLACEMENT Cleaning Machine The environment that the Litter Windrower is used in can be highly corrosive to steel components. Therefore, the Litter Windrower should be washed off after each use. When washing the Litter Windrower with a high pressure washer, do not get water stream too close to the bearings on the Litter Windrower . -
Page 29: Shear Bolt Replacement
Shear Bolt Replacement To replace the shearbolt on the litter SHEAR windrower, turn off the tractor and clear BOLT the augers of any obstructions that may have caused the shearbolt to shear. Re- move the 5/16 capscrew holding down the jackshaft shield. The shield can then be flipped up out of the way exposing the shear plates. -
Page 30: Lubrication
LUBRICATION POINTS LUBRICATION REQUIREMENTS (h = hours) * The double yoke cavity will hold as much as 30 pumps of grease. To insure maximum joint life: Lubricate double yoke when joint is in straight position. Visually inspect all wear surfaces inside double yoke to insure pres- ence of grease after operation. - Page 31 SHEAR/UNIVERSAL DRIVE SHAFT BEARING GREASE GREASE AUGER BEARINGS GREASE GREASE...
- Page 32 GREASE EACH TIRE PIVOT GREASE EACH TIRE HUB GAUGE WHEELS...
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Page 33: Transportation
TRANSPORTATION When transporting the Litter Windrower, be aware that the Litter Windrower blade extends beyond the tractor tires. Be careful when entering and exiting the poultry house. Care should be taken not to hang the blade on any objects. DO NOT EXCEED 20 MPH WHEN TRANSPORTING WITH GAUGE WHEELS IN DOWN POSITION. - Page 35 The following is a list of serial numbers issued to our machines at the beginning of each year. To determine when a unit was made, find the range within which the particular serial number falls. It would have been produced between January 1 to December 31 of that year. YEAR SERIAL NUMBERS 2011...
- Page 36 DEPENDABLE EQUIPMENT FOR PROGRESSIVE FARMING Visit us at www.kelleymfg.com KELLEY MANUFACTURING CO. 80 Vernon Drive / Zip 31794 Tel: 229-382-9393 P.O. Drawer 1467 / Zip 31793 Toll Free: 1-800-444-5449 Tifton, GA Fax: 229-382-5259 MADE IN AMERICA Email Address: info@kelleymfg.com...
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