Safety Information; Product Description; Construction - GEM 4242 Operating Instructions Manual

2 Safety information

The safety information in this document refers only to an indi-
vidual product. Potentially dangerous conditions can arise in
combination with other plant components, which need to be
considered on the basis of a risk analysis. The operator is re-
sponsible for the production of the risk analysis and for com-
pliance with the resulting precautionary measures and re-
gional safety regulations.
The document contains fundamental safety information that
must be observed during commissioning, operation and main-
tenance. Non-compliance with these instructions may cause:
• Personal hazard due to electrical, mechanical and chemical
effects.
• Hazard to nearby equipment.
• Failure of important functions.
• Hazard to the environment due to the leakage of dangerous
materials.
The safety information does not take into account:
• Unexpected incidents and events, which may occur during
installation, operation and maintenance.
• Local safety regulations which must be adhered to by the
operator and by any additional installation personnel.
Prior to commissioning:
1. Transport and store the product correctly.
2. Do not paint the bolts and plastic parts of the product.
3. Carry out installation and commissioning using trained
personnel.
4. Provide adequate training for installation and operating
personnel.
5. Ensure that the contents of the document have been fully
understood by the responsible personnel.
6. Define the areas of responsibility.
7. Observe the safety data sheets.
8. Observe the safety regulations for the media used.
During operation:
9. Keep this document available at the place of use.
10. Observe the safety information.
11. Operate the product in accordance with this document.
12. Operate the product in accordance with the specifications.
13. Maintain the product correctly.
14. Do not carry out any maintenance work and repairs not de-
scribed in this document without consulting the manufac-
turer first.
In cases of uncertainty:
15. Consult the nearest GEMÜ sales office.
www.gemu-group.com

3 Product description

3.1 Construction

Size 1, 30 mm
1
2
3
4
5
Ite Name
m
1 Housing cover –
standard version:
Housing cover –
compact version:
2 Housing base
3 Electrical connec-
tion
4 Adapter piece
5 Mounting kit,
valve specific
Seals
5 / 46
3 Product description
Size 2, 75 mm
Size 2, 30 mm
1
3
4
3
2
4
5
Materials
Size 1, 30 Size 2, 75
mm mm
PC PC
PP -
Anodized PPS
aluminium
or stainless
steel
Threaded Threaded
piece: piece: PPS
Stainless or stainless
steel steel
(1.4305) (1.4305)
insert: PA insert: PA
Stainless Stainless
steel steel
(1.4305) (1.4305)
Valve-spe- Valve-spe-
cific cific
materials materials
EPDM and NBR
NBR
1
2
5
Size 2, 30
mm
PC
-
PPS
Threaded
piece: PPS
or stainless
steel
(1.4305)
insert: PA
Stainless
steel
(1.4305)
Valve-spe-
cific
materials
NBR
GEMÜ 4242