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CONTENTS Copyright········································································ 1 To adjust the roller pressure····························· 20 Directives········································································ 1 To adjust the feeding amount··························· 20 1.Introduction·································································2 The way to adjust thread take-up and thread connecting·······································21 2.Indications of dangers,warnings &Cautions···································································2-3 Removing and reinstalling the looper thread take-up ··················································· 22 3.Safety Precautions······················································...
HIKARI Sewing Machine Mfg.Co.,Ltd.has a policy that we always modify the performance and/or ● specificatioins of this product introducing the state-of-the-art technology. Accordingly we reserve the right to change the specifications and /or design without notice.
1.Introduction This is the instruction manual that describes how to use this product safely. ● Read this instruction manual and learn very carefully how to operate,adjust and service this sewing machine ● before beginning any of the procedures. You should realize first that there is always the risk of contacting moving parts, such as needles because you ●...
for safety very carefully Be sure to study Symbols and messages Be sure to follow the instructions when you operate the machine and/or labor saving device. If you use the machine and/or labor labor saving device incorrectly, you may get an electrical shock.
6.Protectors for safety (6)Front cover This chapter describes each protector for safety. Therefore,read and study the following carefully. Never leave the front cover open. The looper travels left to right while drawing an arc as seen from the CAUTION front of the machine. To prevent the looper from contacting any part of your body, be sure to operate the machine with the front Protectors for safety cover closed securely.
Oil replacement Replace the oil one month after the first use and threrafter every six months. If you keep using the old oil, it may cause the damage to the machine. To drain the oil Drain the oil by removing screw 1 on the left side of the oil pan. Tighten screw 1 after draining.
Adjusting the RP device To adjust the feeding amount Manual lubrication CAUTION Apply oil to oil holes 2 on link 1 by hand when the machine with the RP device is used for the first time or has been left unused Always turn off the power, unplug the machine and then well- for some time qualified technicians should adjust the feeding amount of the RP...
The way to adjust thread take-up and thread connecting 水平 1.The way to adjust thread take-up ● The lowest position of needle, the horizontal position with supporting shaft 1, when adjust, loose screw 2, please move the supporting shaft up and down to adjust. ●...
Removing and reinstalling the looper thread take-up Always turn off the power, unplug the machine and then well- qualified technicians should remove/reinstall the looper thread take-up. To remove the looper thread take-up Raise looper thread take-up bracket 2 by pressing push button 1 twice.
Adjusting the looper thread guides Always turn off the power, unplug the machine and then well- qualified technicians should adjust the looper thread guides. Loosen screws 1 and 2 (see the illustration below).Align each To increase the supply of looper thread eyelet on looper thread guides 3 and 4 with alignment mark C To increase (standard position).
Adjusting the spreader CAUTION Always turn off the power, unplug the machine and the well- qualified technicians should adjust the spreader. 1.To adjust the spreader (1)To adjust the spreader height: Adjust distance A from the top surface of the needle plate to the bottom surface of spreader 1.
Changing the needle bar stroke Caution Always turn off the power, unplug the machine and then well- qualified technicians should change the needle bar stroke. If you use the machine with high stroke, be sure to run the machine at a speed less than 4,500 rpm. If you change the needle bar stroke, be sure to readjust the needle height (see page 26), the looper (see page 27) and the needle guard (see page p28).
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前 言 感谢您选用本公司的产品,该手册提供了此系统所需的操作指 导说明。 为了您更好地使用该产品,在使用之前请仔细阅读本手 册。 由于产品的改进,本手册内容可能随时变更,恕不另行通知。 您在使用中若有任何疑问或对我们的产品和服务有任何意见,请 随时与我们售后服务部联系。 PREFACE Thank you for selecting our product. The introduction provides necessary knowledge and notes for using. Please read safety introduction carefully and understand them before using. The content of the introduction will be amended with the improvement of our product, the notice is not announced.
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LIST 0. Main technical data ......................18 1. Safety notice ........................18 1.1 Range of use ....................... 19 1.2 Working conditions ...................... 19 1.3 Installation ........................19 1.4 Maintenance and inspection ..................20 1.5 Dangerous tips ......................20 1.6 Other safety requirements ................... 20 2.
0. Main technical data Range of voltage:AC220V±15% Power frequency:50Hz/60Hz 1. Safety notice 1.1 Range of use The server-motor is designed for industry sewing machine, when using for other applications, please make sure that the users are safe. 1.2 Working conditions 1.2.1 Any fluctuations in the power voltage should be within the range of ±15% according to the control box marked.
1.4 Maintenance and inspection 1.4.1 Please turn off before maintenance or inspection. 1.4.2 Make sure that the power switch is turned off when turning the machine head, replacing needle or rotary hook. 1.4.3 It is very dangerous because of high voltage inside the control box, if you want to uncover the control box, more than 5 minutes is needed to wait after power off.
2. Installation and adjustment 2.1 Installation of the control box 2.1.1 Install the control box and the foot-controllor beneath the table. 2.1.2 Please connect the pedal with the control device 2.1.3 Installation diagram 2.2 Adjustment of needle stop position 2.2.1 Release the magnet fixed screw of the hand wheel, re-fix after position adjustment. 2.2.2 If the actual needle stop position exceed the expected needle up position, adjust the magnet fixed plate on the indicative direction of the hand wheel rotation, conversely, adjust the hand wheel on the reverse direction of hand wheel rotation.
2.3 Adjustment of the reverse pressure for foot presser Heeling backward pressure adjustment Adjustment result Adjustment requirements Rotate the bolt at up, the reverse pressure will be heavy. Adjustment of the reverse pressure for foot presser Rotate the bolt at down, the reverse pressure will be light. 3.
3.2 Controller connection terminal map) 3.2.1 General terminal connection diagram(lockstitch. interlock and overlock) 1. Ground 2. U phrase output 3. V phrase output 4. W phrase output 1. +5V 2. speed signal 3. stand foot pedal trimming control 4. stand foot pedal identify 5.
4. Operation description of the main control box panel Layout of the main control box panel as follows Layout of the main control box panel as follows, it includes six digital tube (T1-T6),eleven LED and ten buttons, the panel includes five states: holding mode, sewing mode set, fore-tacking mode set, back-tacking mode set, technical parameter set.
4.3 Sewing mode and each section stitches setting Press button at the holding state, then it goes into sewing mode set state: SWM is on, and other LEDs are off. T1,T2 digital tube display current sewing mode(00:free sewing;01: constant-dimension sewing;02:four-segment sewing; 03:seven-segment sewing; 04:eight-segment sewing; 05:W sewing ), if it is constant-dimension sewing or multi-segment sewing ,T3 digital tube display current section code “E、F、G、H”,T5 and T6 digital tube display current section stitch.
4.4 Fore- tacking sewing mode and stitches set 1. Press button at the state of holding, sewing mode set or fore-tacking set, it all can go into the state of fore-tacking set, meanwhile SBM is on, other LED is off, T1 display current fore-tacking sewing mode.
Back-tacking sewing mode Back-tacking sewing C Back-tacking sewing D Press button, the corresponding stitches above added 1, switch circularly among 0-F, press button, it returns to the holding state. Technical parameter set 4.6.1 Password input 1. Press twice continually at the holding state, P light is on ,other LED is off, it goes into the state of technical parameter setting, digital tube display password input as follows : 2.
4.6.2 Modify the technical parameter 1. At the technical parameter setting state, is sequence increasing key,press this key can do operation of added 1(sequence:0-99) 2.At the technical parameter setting state, is sequence descending key,press this key can do operation of minus 1(sequence :0-99). are parameter setting key at this state, press the key once, parameter of corresponding bit adds 1(it will not continue if the parameter overflow after adding );press...
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Suspend Pedal trigger is needed to when the continue operating when On/off fore-tacking suspend at fore-tacking finished. finishing. Suspend Pedal trigger is needed to when the continue operating when On/off back-tacking suspend at back-tacking finished. finishing. W sewing Sewing speed at W sewing 1800 200~3000 speed...
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PWM off time PWM off time of reverse sewing of reverse 1~50 when the electromagnet holding sewing Automatic Whether automatic finding the finding P34* On/off needle up position at PWM on needle time. position Trimming 200~500 Operating speed when trimming. speed Automatic lift foot presser...
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Motor P49* operation 0:CCW 1:CW direction Scissors 0: built-in scissors P51* mode 1: built-out scissors Working time Working time of built-out of built-out 30~9999 scissors. scissors Working time Working time of external thread of external 20~9999 sweep. thread sweep Type of safety 0: open 1:shut switch signal Working time...
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Delay-startup Delay-startup time when time of cloth 1000 100-9999 detecting cloth head signal. margin The distance between Cloth Stitch of cloth 1-100 edge sensor signal and needle head hole. Stitches of 1-100 Distance of the fabric edge fabric edge sensor signal to the needle plate hole Cloth edge Whether there is an external...
Table of error codes/cause/remedy Error Cause Remedy code Check whether the machine head is stuck, and then System error Err 1 re-power, if the malfunction have not been solved yet, please contact after-sale service. Please check whether the power supply voltage is normal, if the power supply voltage is higher than 265V, Err 2 Overload voltage...
Motor can continue to operate, but there are no needle count, needle location ,trimming/sweep and reverse Err 19- Located system error stitch function. Please check whether the alnico is normal. Please check whether the machine head is stuck. Machine up position Please check whether the connection of the control Err 22 communication error...
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