Page 1 A Textron Company Safety, Operation & Maintenance Manual ® Jacobsen HR700, Kubota V2403-CR-TE4, 4WD with ROPS And Cab Series: XB / YB Product code: 070544 /070545 WARNING WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine must be trained in its proper use, warned of its dangers and must read the entire manual before attempting to set up, operate, adjust or service the machine.
Page 2: Table Of Contents
1 CONTENTS SECTION ............PAGE SECTION............PAGE SECTION ............PAGE ................Language Option ..........41 Stragglers ............109 Important .............. 3 Warning Slope Angle - Angle Alert ...... 42 Streaks ..............110 Product Identification ..........4 Warning Slope Angle - Inhibit Lift ......42 Windrowing ............
Page 3: Important
INTRODUCTION 2 IMPORTANT__________________________________________________________ The HR700 with Diesel engine is a self propelled rotary mower. With hydraulic systems to power the traction drive, the cutting unit lift and lower, the cutting unit drives and the steering. IMPORTANT: Do the maintenance indicated in this manual to make sure that the quality of cut is kept at a high level. This Manual is part of the machine and must stay with the machine always.
Page 4: Product Identification
2 INTRODUCTION PRODUCT IDENTIFICATION___________________________________________ West Road Maximum front axle load in Kg (for all machines being driven on Ransomes Europark Ipswich IP3 9TT England the highway) Weight-Mass in Kg Maximum rear axle load in Kg (for all machines being driven on the highway) Power Rating in Kw Date code...
Page 5 INTRODUCTION 2 ROPS Serial number plate West Road Ransomes Europark Ipswich IP3 9TT England Reference Mass Date Code Standard Used Part Number For Product Serial Number ROPS Serial number plate Location The ROPS serial number plate (C) is found at the base of the front of the ROPS main beam.
Page 6: Guidelines For The Disposal Of Scrap Products
2 INTRODUCTION GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS _________________ 2.3.1 DURING SERVICE LIFE ______________________________________________ All the used fluids and parts must be controlled as hazardous materials material. Recommended procedures must be followed for their safe removal. If a fluid leak occurs, contain the spill to make sure that the leak does not flow into the ground or drainage system. Follow the regulations in force to make sure that leaks are controlled.
Page 7: Parts Manual
INTRODUCTION 2 PARTS MANUAL ______________________________________________________ To meet the standard ISO14001, Jacobsen does not send a paper parts manual with every product. To refer to the parts list for this mower you have four options: Website – www.jacobsen.com. Select the “ONLINE PARTS LOOK-UP” tab. These pages will show the parts list and the line drawings you need to help with the identification of spare parts.
Page 8 2 INTRODUCTION NOTES en-8...
Page 9: How To Operate Safely
SAFETY 3 3.1 HOW TO OPERATE SAFELY___________________________________________________ WARNING EQUIPMENT OPERATED INCORRECTLY OR WITHOUT TRAINING CAN BE DANGEROUS. Know the location and correct operation of controls. Operators without experience must receive instruction from another person that knows the correct operation of the equipment before you operate the mower. Only use parts, accessories and attachments approved by Jacobsen.
Page 10: Operation
3 SAFETY Inspect the cutting system before you start the mower. Make sure the blades are free to rotate. When you rotate one blade, other blades can rotate. 3.1.3 Operation Never operate the engine without enough ventilation or in an enclosed area. The carbon monoxide in the exhaust fumes can increase to dangerous levels.
Page 11: Rops
SAFETY 3 3.1.4 ROPS The ROPS is a safety device. Keep the ROPS in the vertical and locked position. Always use the seat belt when you operate the mower. Make sure the seat belt can be released quickly in an emergency. The ROPS should only be folded if absolutely necessary for storage or when working on flat ground under low obstructions.
Page 12: When You Put The Mower On A Trailer
3 SAFETY When the mower is parked, put into storage or left without an operator, lower the cutting device unless a positive mechanical lock is used. When you put the mower on a trailer or put the mower in storage, close the fuel valve. Do not keep fuel near flames or drain the fuel inside a building.
Page 13: Important Safety Notes
SAFETY 3 3.1.8 Important Safety Notes This safety alert symbol is used to alert you to possible hazards. DANGER: Indicates a dangerous condition that WILL cause death or injury unless it is prevented. WARNING: Indicates a dangerous condition that CAN cause death or injury unless it is prevented. CAUTION: Indicates a dangerous condition that can cause injury and property damage unless it is prevented.
Page 14 3 SAFETY By following all instructions in this manual, you increase the life of your machine and keep its maximum performance. Adjustments and maintenance must always be done by an approved technician. If additional information or service is needed. Contact your Authorized Jacobsen Dealer, who knows the latest methods to service this equipment and can give that service.
Page 15 SAFETY 3 WARNING Ear Protection Must Be Worn When You Operate Machines With An Operator Ear Noise Level Of More Than 85 db(A) Leq. WARNING Vibration Exposure Limits Exposure limits are calculated as a combination of the vibration level (magnitude) of the tool and the Daily Exposure Time (Trigger Time).
Page 16: Safety Decals
4 DECALS 4.1 SAFETY DECALS en-16...
Page 17 DECALS 4 009034920 Caution, Stay Away From Hot Surfaces. 009034880 Caution, Fan Blade, Do Not Open Or Remove The Safety Shields While The Engine Is In Operation. 009034900 Caution, Drive Belt, Do Not Remove The Safety Shields While The Engine Is In Operation.
Page 18: Instruction Decals
4 DECALS INSTRUCTION DECALS ______________________________________________ 1 - 2 25 mm 1.0 in 31 mm 1.25 in A [1] 38 mm 1.50 in B [1] 44 mm 1.75 in A [1] + B [1] 50 mm 2.0 in B [2] 57 mm 2.25 in A [1] + B [2] 63 mm...
Page 19 DECALS 4 Description 009034770 Guaranteed Sound Power Level 4316826 Mow Selector 4316827 Transport Selector 4164861 Forward / Reverse Traction Pedal 4286422 Hydraulic Fluid 009039870 Jack & Hook Point 4164580 Lubrication Point 4316686 Engine Oil Classification 4371408 Height Of Cut - LH & RH Wing deck 4306796 Height Of Cut - Front Deck 4371412...
Page 20: Operator Workstation
5 CONTROLS AND DISPLAYS OPERATOR WORKSTATION ________________________________________ en-20...
Page 21: Control Panel
5 CONTROLS AND DISPLAYS CONTROL PANEL ___________________________________________________ 5 .6 Starter Key Switch. Beacon Switch (Optional). Throttle Control. Right hand Unit Lift/Lower Switch. Parking Brake Switch. Center Unit Lift/Lower Switch. Transport Lock Switch. Left hand Unit Lift/Lower Switch. Cutter Switch. Cutting Unit engaged LCD. 4 WD in reverse direction Switch.
Page 22: Starter Key Switch
5 CONTROLS AND DISPLAYS 5.2.A STARTER KEY SWITCH ______________________________________________ Turn the starter key to the right to the 'start' position to start the engine. When the engine starts, release the key and allow to return automatically to the 'on' position to run.
Page 23: Cutter Switch
5 CONTROLS AND DISPLAYS 5.2.E CUTTER SWITCH ____________________________________________________ This switch engages mow speed and cutter rotation. To cut grass, push the front of the switch and move the joysticks forward to lower the decks. When engaged the yellow LED on the pod is illuminated. To stop the blade, push the rear of the rocker switch.
Page 24: Dpf Switch
5 CONTROLS AND DISPLAYS 5.2.J DPF SWITCH ________________________________________________________ With the switch in the center position (default) it allows automatic Active Regen. Operation of the mower is not changed during Active Regen. See 8.15 When the Regen Request light flashes, press and release the front part of the switch to start the Parked Regen cycle.
Page 25: Rotating Beacon
5 CONTROLS AND DISPLAYS 5.2.N ROTATING BEACON__________________________________________________ Operates the vehicles rotating beacon when a cab is not fitted. 5.2.P/Q/R LIFT/LOWER SWITCH’S ____________________________________________ Right Hand Wing Cutter Deck Front Cutter Deck Left Hand Wing Cutter Deck To lower the cutting unit move the switch lever forward. To raise the cutting unit move the switch lever rearwards NOTE: If the cutter switch is engaged when the unit is lowered the green lamp will illuminate when the unit is...
Page 26: Visual Display
5 CONTROLS AND DISPLAYS 5.2.Z.1 VISUAL DISPLAY __________________________________________________ The visual display is activated when the ignition is turned on. 5.2.Z.2 STARTUP SCREEN ________________________________________________ When the ignition key is turned to the start position, this screen is shown. The hour meter will show total hours of engine operation. 5.2.Z.3 WARNING / SERVICE SCREEN ______________________________________ After the startup screen the warning screen is shown, the...
Page 27: First Screen
5 CONTROLS AND DISPLAYS 5.2.Z.4 FIRST SCREEN _________________________________________________ This screen shows the cutter switch in the OFF position, the transport lock engaged, the TST is in operation and speed mode set to creep. the MODE button the transmission mode can be changed between By pressing Automatic, Manual and Creep.
Page 28: Brightness Select
5 CONTROLS AND DISPLAYS SET-UP 5.2.Z.7 BRIGHTNESS SELECT ______________________________________________ To change the Brightness, press the button below the icon. MODE 5.2.Z.8 BRIGHTNESS ADJUST ______________________________________________ Use the buttons below the + and - icons on the screen to increase and decrease the brightness and.
Page 29: Clock Select
5 CONTROLS AND DISPLAYS 5.2.Z.11 CLOCK SELECT ___________________________________________________  button accepts the option that has the  is moved with the up and down to select, date, service, settings or language. Press the button to return to previous menu. M a i n M e n u C l o c k S ervi ce S etti ngs...
Page 30: Service Menu
5 CONTROLS AND DISPLAYS SERVICE MENU Please note some functions require a PIN to access. 5.2.Z.15 SERVICE MENU __________________________________________________  button accepts the option that has the  is moved with the up and down to select, fault log, time until service, diagnostics, I/O diagnostics and ECU (engine Control Unit) monitor.
Page 31: Fault Log Detail
5 CONTROLS AND DISPLAYS 5.2.Z.18 FAULT LOG DETAIL ________________________________________________  Select the fault log to be accessed and accept to show the details. These details show the date and time of the fault. F a u l t l o g Press the button to return to previous menu.
Page 32: Diagnostics
5 CONTROLS AND DISPLAYS 5.2.Z.21 DIAGNOSTICS ____________________________________________________ Water Temp [deg C] = 60.5 Fuel Level [pct] = 100 D i a g n o s t i c s Wa t e r Te m p [ d e g C ] = 6 0 . 5 F u e l L e v e l [ p c t ] = 1 0 0 Sys Voltage [V] = 11.8 Sy s Vol tag e [V] = 11 .8...
Page 33: Connector J3
5 CONTROLS AND DISPLAYS 5.2.Z.25 CONNECTOR J3 ___________________________________________________ This screen shows the status of the J3 connectors Press the left side button to return to I/O diagnostics menu. Connector J3 J3-1 [mV] J3-2 [mV] J3-3 [mV] J3-4 [mV] J3-5 [mV] J3-6 J3-7 J3-8...
Page 34: Ecu (Engine Control Unit) Monitor (J1939)
5 CONTROLS AND DISPLAYS 5.2.Z.29 ECU (ENGINE CONTROL UNIT) MONITOR (J1939) _______________________  Select the ECU Monitor and accept S e r v i c e M e n u F a u l t L o g Ti m e U n t i l S e r v i c e D i a g n o s t i c s I / O Di a g n o s t i c s J 1 9 3 9 I n f o...
Page 35: Information Screen Two
5 CONTROLS AND DISPLAYS 5.2.Z.33 INFORMATION SCREEN TWO ________________________________________ This screen displays, engine-total fuel used (liter) engine fuel rate (l/h). Press the button up and down to move between screen one and two. Engine Total Fuel used Engine Fuel Rate litre DSF Soot Drive Engine Torque...
Page 36: Mode Menu
5 CONTROLS AND DISPLAYS SETTINGS MENU Please note some functions require a PIN to access. 5.2.Z.34 MODE MENU ___________________________________________________  Select the mode and accept S e t t i n g s M e n u M o d e M e a s u r e U n i t s 5.2.Z.35 AUTOMATIC / MANUAL / CREEP MODE SELECTION __________________...
Page 37: Measure Units
5 CONTROLS AND DISPLAYS 5.2.Z.37 MEASURE UNITS __________________________________________________  Select the speed and accept Press the button up and down to move between mph and kph. Press the button to return to previous menu  M e a s u r e U n i t s S e t t i n g s Select the pressure and accept Speed...
Page 38: Pin Menu
5 CONTROLS AND DISPLAYS 5.2.Z.38 PIN MENU________________________________________________________  Select the PIN menu and accept Se t tin g s M e n u M o d e M e a s u r e U n i t s PI N 5.2.Z.39 INPUT PIN________________________________________________________ Press the button...
Page 39: Cross Cut
5 CONTROLS AND DISPLAYS 5.2.Z.42 CROSS CUT _______________________________________________________  Select cross cut and accept P i n M e n u C r u i s e C o n t r o l C r o s s C u t Ve h i c l e Sp e e d C h a n g e P I N 5.2.Z.43...
Page 40: Pin Change
5 CONTROLS AND DISPLAYS 5.2.Z.46 PIN CHANGE ______________________________________________________  Select the PIN change and accept P i n M e n u C r u i s e C o n t r o l C r o s s C u t Ve h i c l e S p e e d Ch an ge PI N 5.2.Z.47...
Page 41: Drive Modes
5 CONTROLS AND DISPLAYS 5.2.Z.50 DRIVE MODES__________________________________________________ Select to shows Drive Modes. Press the button up and down to move between D r i v e M o d e s Auto Mode Selectable, Manual Mode Selectable or Creep P i n M e n u A u t o M o d e S e l e c t a b l e Y E S C r u i s e C o n t r o l...
Page 42: Warning Slope Angle - Angle Alert
5 CONTROLS AND DISPLAYS WARNINGS 5.2.Z.53 WARNING SLOPE ANGLE - ANGLE ALERT __________________________ During work if the machine is driven on a slope of 16º the screen will display this warning. This over rides all other information, and will continue until the machine has been driven to an area with a slope of less than 16º...
Page 43: Warning Oil-Pressure Fault
5 CONTROLS AND DISPLAYS 5.2.Z.56 WARNING OIL-PRESSURE FAULT ____________________________________ NOTICE The number in the top right of the screen indicates the total number of current faults recorded. If more than one fault, it will cycle all current faults. When this screen is shown, the engine oil pressure has decreased below the normal level. If this happens during operation, Stop the engine and check the oil level.
Page 44: Warning Foot Pedal Fault
5 CONTROLS AND DISPLAYS 5.2.Z.59 WARNING FOOT PEDAL FAULT______________________________________ This screen is shown if there is a communications fault between the foot pedal and the controller. Stop the machine as soon as possible and contact your service dealer. When this fault occurs the machine goes into limp-home mode. ...
Page 45: Warning Service Needed
5 CONTROLS AND DISPLAYS 5.2.Z.63 WARNING SERVICE NEEDED ________________________________________ When this screen is shown, the machine has reached a service interval as shown in the maintenance chart  Press the button below the to confirm the fault. SERVICE REQUIRED 5.2.Z.64 WARNING SOLENOID FAULT ________________________________________ When this screen is shown, there is a hydraulic circuit solenoid fault.
Page 46: Traction Pedal
5 CONTROLS AND DISPLAYS 5 3. TRACTION PEDAL __________________________________________________ The traction pedal is found on the right side of the footplate. • Carefully press the top (A) of the foot pedal to reach the forward speed that you need. • To stop - Carefully return the foot pedal to the Neutral position.
Page 47: Seat Right-Side Armrest And Pod
5 CONTROLS AND DISPLAYS 5 7. SEAT RIGHT-SIDE ARMREST AND POD _________________________________ The right-side armrest of the seat carries the control pod. The Control Pod position is adjustable, as shown, to give a good position for the operation of the controls. Release the hand wheel (A).
Page 48: Tow Valve
5 CONTROLS AND DISPLAYS 5 9. TOW VALVE________________________________________________________ The Tow valve is situated on the right hand side of the transmission pump. To push the machine, disengage the parking brake, see section 5.8 Turn screw (A) located on the right side of the transmission pump three complete turns counterclockwise.
Page 49: Cab Controls
5 CONTROLS AND DISPLAYS 5 11. CAB CONTROLS ____________________________________________________ Left Turn Signal Working Lights Switch (Optional) Beacon Switch Front Screen De-Frost / De-Mist Switch Rear Screen Wiper Switch (Optional) Front Screen Wash Switch Front Screen Wiper Switch Right Turn Signal Fan Control Air Conditioning Control Temperature Control...
Page 50: Daily Inspection
6 OPERATION 6.1 DAILY INSPECTION ____________________________________________________ CAUTION The Inspection Must Be Done Each day When The Engine Is Turned Off And All Fluids Are Cold. Lower The Cutter Equipment To The Ground, Engage the Parking Brake, Stop the Engine And Remove the Ignition Key.
Page 51: Operator Presence And Safety Interlock System
OPERATION 6 OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM _________________ The Operator Presence And Safety Interlock System will not allow the engine to start unless the operator is sitting in the seat, the parking brake is engaged and the cutter switch is disengaged. The system stops the engine if the operator leaves the seat with the cutters engaged.
Page 52: Procedure For Operation
6 OPERATION PROCEDURE FOR OPERATION__________________________________________ You must not start the engine without the operator in the seat on the tractor. CAUTION To Prevent Injury, Always Wear The Safety Glasses, Leather Work Shoes Or Boots, A Hard Hat And Ear Protection. Do not operate the tractor and attachments with loose or damaged components.
Page 53: To Fit The Cutter Decks To The Machine
OPERATION 6 TO FIT THE CUTTER DECKS TO THE MACHINE ____________________________ NOTE For height of cut adjustments see section 7.6. Front Deck Mounting Make sure the hydraulic hoses are plugged. Start the engine and lower the lift arms (A), stop the engine and remove the ignition key.
Page 54 6 OPERATION Is necessary for the height of cut it will be necessary to rotate the Rear HOC Bracket (6) 180 degrees, to obtain a high height of cut. Fit the Rear HOC Bracket (6) install M8 Lockwashers (13) and fasten in position with M8 Nuts (12). Fit the Anti vibration Washer (18) on the M16 end of HOC 12 13 Chain - Stand Off (8).
Page 55 OPERATION 6 Move the deck below the lift arm align Deck Bridge bolts with the lift arm bearings, install washer (C) above lift arm and fasten in position with two 1” flanged nuts (A) removed in instruction three and torque to 205 Nm. Install the hydraulic hoses to the deck motors and tighten with your fingers.
Page 56: Operation Of The Machine
6 OPERATION OPERATION OF THE MACHINE __________________________________________ Check the machine, look for worn, damaged or loose parts. Check the machine for fuel and oil leaks. Make sure that all connections are tight. Make sure that all hoses and tubes are in good condition. Check the fuel level, radiator coolant level, crankcase oil level and air cleaner is clean.
Page 57: How To Drive
OPERATION 6 HOW TO DRIVE ______________________________________________________ • Set the throttle to maximum engine speed. • Release the parking brake before you move in a forward or reverse direction. • Forward - Carefully press the top of the Traction pedal to engage forward drive. •...
Page 58: To Remove Blockages From Cutting Units
6 OPERATION 6.10 TO REMOVE BLOCKAGES FROM CUTTING UNITS ______________________________ To remove A blockage from cutting units 1.Stop and lift the cutter decks before you move the machine to level ground. Engage the transport locks. Turn off the engine and remove the ignition key. If the front cutter deck has become blocked, you will need to tilt front cutter deck refer to section 8.19 Wear the personal protective equipment that is applicable for this work, for example eye protection, gloves and correct footwear.
Page 59: Transporting On A Trailer
OPERATION 6 6.11 TRANSPORTING ON A TRAILER _________________________________________ The machine is fitted with tie-down loops front and rear. Always tie down the machine securely to the trailer. Always follow any recommendations for maximum trailer weights given in your towing vehicles handbook. IMPORTANT Use the chart in the specification section 12.2 to calculate the total weight of your machine configuration.
Page 60: Mowing On Slopes
6 OPERATION 6.13 MOWING ON SLOPES__________________________________________________ The mower is designed for good traction and stability in normal conditions for operation. On wet grass slopes use caution, as wet grass decreases traction and steering control. WARNING A° Maximum To decrease the possible cause of overturning. The safest method for operation on slopes and terraces is.
Page 61 OPERATION 6 WARNING When The Machine Is Being Used, Whether Cutting Grass Or Not, On Slopes, The Rops Frame Must Be Deployed And The Seat Belt Used. This Rationale Is Based On The Fact That A Seat Belt Must Be Worn With A Rops To Comply With The Machinery Directive 2006/ 42/EC Sections 3.2.2, Seating &...
Page 62 6 OPERATION SLOPE CALCULATION CHART Use Either of these columns but not both The result of what you are measuring Height ‘C’ in inches Height ‘C’ in millime- Slope Angle ‘D’ Slope Angle ‘D’ measured with a 1 yard ters measured with a 1 measured in measured in horizontal edge ‘A’...
Page 63 OPERATION 6 en-63...
Page 64: General Precautions
7 ADJUSTMENTS 7.1 GENERAL PRECAUTIONS ______________________________________________ WARNING When you clean, adjust or repair this equipment, Lower all the cutting units to the ground. Engage the parking brake switch, stop the engine and remove the key. Make sure the mower is parked on a solid and level surface. Never work on the mower, if the mower is only held by the jack.
Page 65: Engine Fan Belt
ADJUSTMENTS 7 ENGINE FAN BELT ____________________________________________________ Check And Adjust The Fan Belt The fan belt tension is adjusted to prevent the stress on the alternator bearings and to prevent movement on the alternator pulley. Use the procedure shown below to check the belt tension at the center of the belt between crank shaft and alternator pulleys.
Page 66: Axle Stop Adjustment
7 ADJUSTMENTS AXLE STOP ADJUSTMENT ____________________________________________ The rear wheels axle stops are set as follows. Loosen the nut (A) and adjust bolt (B) to give a dimension between 2.5mm - 3mm. Tighten nut (A) to 210Nm (155 lbf-ft) Repeat for opposite side of axle. Check that full steering lock is obtainable.
Page 67: Height Of Cut Adjustment
ADJUSTMENTS 7 HEIGHT OF CUT ADJUSTMENT ________________________________________ The cutting height is determined by the position of the blades in relation to the caster wheels. Changes to this height are made at all points and can be made in any order. Make adjustment selections for each deck from the height of cut chart for that deck included in this section.
Page 68: Height Of Cut Adjustment (Wing Cutter Deck)
7 ADJUSTMENTS 7.6.2 HEIGHT OF CUT ADJUSTMENT (WING CUTTER DECK) ____________________ Raise the deck to mid position. Engage transport lock. Remove the quick pin (A) from the top of the caster wheel pivot spindle Remove the caster wheel from caster support (B). Select either Position 1 or Position 2 for wheel mounting bracket (C).
Page 69: General Instructions For Grammer Seats
ADJUSTMENTS 7 GENERAL INSTRUCTIONS FOR GRAMMER SEATS _______________________ To identify seat type, slide seat forward on its runners to reveal seat label. All The seat adjustments are to be done while the vehicle is stopped. • After removal of the backrest cover, hold the backrest frame in position with a support before the backrest adjuster is operated.
Page 70: Seat (Grammer Msg85)
7 ADJUSTMENTS SEAT (GRAMMER MSG85) ____________________________________________ To get a good seat position to operate the machine you need to adjust the leg reach, the backrest angle and the operator weight. A. FRONT AND REAR ADJUSTMENT To Adjust: The adjusting lever (A) is on the right side of the seat. Lift the lever and the seat can move backward and forward.
Page 71: Air Suspension Seat (Grammer Msg95 -721)
ADJUSTMENTS 7 AIR SUSPENSION SEAT (GRAMMER MSG95 -721) ________________________ 7.9.1 WEIGHT ADJUSTMENT _______________________________________________ The seat should be adjusted for the driver's weight with the driver sitting on the seat. The adjustment is made by pulling out or pushing in the actuator lever (1) until the green marking is visible in the weight-and-height indicator (2).
Page 72: Armrests Adjustment (Option)
7 ADJUSTMENTS 7.9.3 ARMRESTS ADJUSTMENT (OPTION)____________________________________ The inclination of the armrests can be modified by turning the adjustment knob (arrow). 7.9.4 ARMREST (OPTION) _________________________________________________ The armrests can be folded up if required and the height individually adjusted. To adjust the armrests for height, separate the round cap (see arrow) from the cover, loosen the hexagon nut (size 13mm) and adjust the armrest to the desired position and tighten the nut again.
Page 73: Backrest Adjustment (Option)
ADJUSTMENTS 7 7.9.7 BACKREST ADJUSTMENT (OPTION) ____________________________________ The backrest is adjusted using the locking lever (arrow). • The locking lever must latch into the desired position. It should not be possible to move the backrest into another position when it is locked. 7.9.8 FORE / AFT ADJUSTMENT (OPTION) ____________________________________ The fore/aft adjustment is released by lifting the locking lever.
Page 74: Maintenance
7 ADJUSTMENTS 7.9.10 MAINTENANCE ____________________________________________________ Dirt can impair the function of the seat, so make sure you keep your seat clean. Upholstery can be quickly and simply removed from the seat frame for easy cleaning, or replacement. Caution: take care with the backrest frame - it may jerk forward and cause injury! During cleaning the upholstery should not be soaked through.
Page 75 ADJUSTMENTS 7 en-75...
Page 76: Maintenance And Lubrication Charts
8 MAINTENANCE AND LUBRICATION MAINTENANCE AND LUBRICATION CHARTS ______________________________ MACHINE SERVICE INTERVAL CHART Interval Item Section  First 50 hours Change the Hydraulic Filter Elements  Each day Check Safety Interlock System 10 hours  Check the Hydraulic Fluid Level 8.17 ...
Page 77 MAINTENANCE AND LUBRICATION 8 en-77...
Page 78 8 MAINTENANCE AND LUBRICATION ENGINE SERVICE INTERVAL CHART Interval Item Section  Daily Check Engine Oil Level. 10 hours  Check Fuel Level.  Check Coolant Level.  Check Fan Belt Tension.  Check Fuel Pipes and Clamps. Every 50 hours ...
Page 79 MAINTENANCE AND LUBRICATION 8 Interval Item Section  Replace Oil Separator Related Rubber Piping.  Replace DPF Related Rubber Piping.  Replace Intake Air Line and Suction Air Pressure takeout Rubber Piping.  Replace Boost Sensor Pressure Rubber Piping.  Replace EGR Cooler Rubber Piping.
Page 80: General Precautions
8 MAINTENANCE AND LUBRICATION GENERAL PRECAUTIONS ___________________________________________________ WARNING Before you clean, adjust or repair this equipment, push PTO switch to the OFF position, lower front and wing cutter Decks to the ground, turn on the parking brake switch, stop the engine and remove the key.
Page 81: Engine Lubrication
MAINTENANCE AND LUBRICATION 8 ENGINE LUBRICATION _________________________________________________ Check Engine Oil Level Check the engine oil level before you start or at least five minutes after you stop the engine. Park the machine on level ground, remove the dipstick (A), clean with a cloth and replace in position.
Page 82: Engine Coolant
8 MAINTENANCE AND LUBRICATION 8.5 ENGINE COOLANT ______________________________________________________ WARNING To prevent injury from the hot-engine coolant or steam, never remove the radiator cap with the engine in operation. Stop the engine and wait until the radiator is cool. When radiator is cool, use caution to remove the radiator cap.
Page 83 MAINTENANCE AND LUBRICATION 8 Check The Engine Coolant Level The level of coolant in a cold expansion tank must be between the indicators. If you need to fill the tank, remove the plastic cap and fill with the correct anti-freeze mixture (see section 8.1). Replace the plastic cap.
Page 84: Hydraulic System
8 MAINTENANCE AND LUBRICATION HYDRAULIC SYSTEM __________________________________________________ Drain and replace the hydraulic oil if one of the following occur. • Component failure • Water or foam is in the hydraulic fluid • The hydraulic fluid has a rancid odor (indication of high heat) •...
Page 85: Hydraulic Filter
MAINTENANCE AND LUBRICATION 8 HYDRAULIC FILTER ___________________________________________________ The hydraulic system is protected by two 10 micron filters. Flow through the filter is monitored while you operate the mower. When the difference in hydraulic pressure across the filter is greater than 16 to 20 psi (1.1 to 1.4 BAR), the hydraulic oil filter warning light on the combination gauge will illuminate.
Page 86: Hydraulic Test Ports
8 MAINTENANCE AND LUBRICATION HYDRAULIC TEST PORTS ______________________________________________ If you have any problems with the hydraulic system, check the hydraulic pressures with the service ports that are supplied. All tests must be done with the hydraulic oil at the normal temperature of the engine, unless specified at a different temperature.
Page 87: Fuel
MAINTENANCE AND LUBRICATION 8 FUEL________________________________________________________________ Diesel fuel is flammable. Use caution when you add the fuel to the mower. Only use an approved container. The spout on the container must fit inside the fuel filler neck. Never use the containers that are not approved to keep or transfer fuel.
Page 88: Fuel System
8 MAINTENANCE AND LUBRICATION 8.10 FUEL SYSTEM ________________________________________________________ Use Diesel to B.S. EN590 or ASTM D975 (Ultra Low Sulfur) Water Separator If the water is not removed from the fuel, damage to the fuel-injection system can occur. When the fuel filter light on the filter light module is illuminated or at service interval, drain the water from the water separator.
Page 89: Air Cleaner
MAINTENANCE AND LUBRICATION 8 8.11 AIR CLEANER ________________________________________________________ Check the service indicator each day. If the red band become visible in the window, replace the filter elements. Do not remove the elements to inspect or clean. Removal of the filter that is not necessary increases the risk of dust and other particles to enter the engine.
Page 90: Battery
8 MAINTENANCE AND LUBRICATION 8.12 BATTERY ____________________________________________________________ Before you service the battery, make sure the ignition switch is in the OFF position and the key is removed. CAUTION When you service the battery, always use the tools with insulation, wear protective glasses and protective clothing.
Page 91: Charge The Battery
MAINTENANCE AND LUBRICATION 8 8.13 CHARGE THE BATTERY _____________________________________________________ WARNING Charge the battery in an area with good airflow. The battery can release hydrogen gas that is explosive. To prevent an explosion, keep any device that can cause sparks or flames away from the battery.
Page 92: Engine Exhaust
8 MAINTENANCE AND LUBRICATION 8.14 ENGINE EXHAUST __________________________________________________________ WARNING The exhaust fumes contain carbon monoxide. The carbon monoxide in the exhaust fumes can increase to dangerous levels. To protect you from carbon monoxide poisoning, inspect the complete exhaust system every month and replace damaged components immediately. NEVER operate the engine without enough ventilation.
Page 93: Diesel Particulate Filter
MAINTENANCE AND LUBRICATION 8 8.15 DIESEL PARTICULATE FILTER __________________________________________ During the operation of the mower, the level of particle material will increase in the Diesel Particulate Filter (DPF) system. The periodic Regen of the DPF system is needed to remove particle material. During an Active or Parked Regen, the engine will use more fuel.
Page 94 8 MAINTENANCE AND LUBRICATION operated at level 4 without a Regen for approximately 1 to 1-1/2 hours, the engine controller will change to Level Level 5 - High Exhaust Temperature display will flash quickly. The engine power output is decreased significantly. An authorized Kubota Engine Service Center must clean the DPF before the mower is used.
Page 95: Hydraulic Hoses
MAINTENANCE AND LUBRICATION 8 8.16 HYDRAULIC HOSES_________________________________________________________ WARNING To prevent injury from the hot, high pressure oil, never use your hands to check for oil leaks. Use the paper or cardboard to find leaks. The hydraulic fluid pressure can have enough force to enter your skin. If hydraulic fluid has entered your skin, a doctor must remove the hydraulic fluid surgically within a few hours or gangrene can occur.
Page 96: Tires
8 MAINTENANCE AND LUBRICATION 8.17 TIRES _______________________________________________________________ Keep the tires correctly inflated to increase tire life. Inspect the tread wear. Check the tire pressure each day, while the tires are cool. Use an accurate low-pressure tire gauge. Keep tires inflated at the correct pressure (see section 8.1) CAUTION DO NOT try to put a tire on a rim unless you have the correct training, tools and experience.
Page 97: Blade Change
MAINTENANCE AND LUBRICATION 8 8.19 BLADE CHANGE ______________________________________________________ Front Cutter Deck Raise the deck to the cross cut position. This will allow the setting pin D to lift clear of the arm and be easier to remove. Remove the pins at position D on both sides of the machine which lock the deck in its working position.
Page 98: Inspecting Blades
8 MAINTENANCE AND LUBRICATION 8.20 INSPECTING BLADES__________________________________________________ Inspected the blade in accordance with the maintenance chart or when the cutting unit is removed from the mower, carefully inspect the blades to make sure the blades are in good condition. Replace any blade that has bends, grooves or cracks.
Page 99: Folding Rops
MAINTENANCE AND LUBRICATION 8 8.22 FOLDING ROPS_______________________________________________________ A folding Roll Over Protective Structure (ROPS) is included with this mower. Inspect the ROPS weekly for loose hardware or damage. CAUTION Keep the ROPS hardware correctly fastened. Do not do any welding operations, Do not drill, change or bend the ROPS.
Page 100: Care And Cleaning
8 MAINTENANCE AND LUBRICATION 8.23 CARE AND CLEANING _________________________________________________ Clean the mower and cutting units after each use. To prevent damage to the engine, do not wash the mower with the engine in operation. When possible, clean the mower with compressed air. NOTICE Do not wash any part of the mower that is hot.
Page 101: Mower Storage
MAINTENANCE AND LUBRICATION 8 8.24 MOWER STORAGE ____________________________________________________ General • Clean the mower and lubricate. Repair and paint damaged or open metal. • Inspect the mower, tighten all hardware, replace worn or damaged components. • Drain and fill the radiator. •...
Page 102: Lubrication Of Cutting Unit
8 MAINTENANCE AND LUBRICATION 8.25 LUBRICATION OF CUTTING UNIT ________________________________________ Wing Pivot Arm (A) Front Pivot Arm (B) Caster Wheel Mounting Pivot (C) en-102...
Page 103 MAINTENANCE AND LUBRICATION 8 NOTES en-103...
Page 104: Engine Problem Solving
PROBLEM SOLVING ENGINE PROBLEM SOLVING ________________________________________ The Engine is difficult to start The Engine stops Cause Action Cause Action Check the fuel tank and fuel filter. Check the fuel tank and fill with fuel. The fuel is thick and does Remove any contamination from the There is no Fuel not flow.
Page 105 PROBLEM SOLVING 9 Engine Temperature above Safe Maximum. Cause Action Engine oil low. Check oil level. Fill to specified level. The fan belt is broken or Change the belt or adjust the belt has defects. tension. Coolant low. Fill to the specified level. The Anti-freeze solution Add clean water only or change to is too strong.
Page 106: Quality Of Cut Problem Solving
10 QUALITY OF CUT 10.1 QUALITY OF CUT PROBLEM SOLVING __________________________________ Do a “test-cut” to measure the performance of the The following items must be checked to make sure of mower before you begin the repairs. an accurate “test cut.” Mowing (Ground) Speed An area must be available for “test cuts.”...
Page 107: The Step Cut
QUALITY OF CUT 10 10.2 THE STEP CUT ________________________________________________________ “Step cutting” occurs when the grass is cut higher on one side. The cause is mechanical wear or incorrect setting of the roller or deck caster. TN0221 NOTE: The Arrow indicates direction of travel. Possible Cause Correction The HOC (height-of-cut) settings are different on the side of one...
Page 108: Scalping
10 QUALITY OF CUT 10.3 SCALPING ___________________________________________________________ “Scalping” is a condition in which some areas are cut shorter than the set height of cut. This results in very short grass or brown areas. The cause is a low height-of-cut (HOC) setting, rough surface. TN0222 NOTE: The Arrow indicates direction of travel.
Page 109: Stragglers
QUALITY OF CUT 10 10.4 STRAGGLERS _________________________________________________________ “Stragglers” are separated blades of not cut or incor- rectly cut grass. TN0223 NOTE: The Arrow indicates direction of travel. Possible Cause Correction The cutting blade is blunt Sharpen or replace the blade. Cutting at more than the recommended speed.
Page 110: Streaks
10 QUALITY OF CUT 10.5 STREAKS ____________________________________________________________ A streak is a strip of longer grass in the cutting area. The cause is a damaged blade or you turn quickly when you mow. TN0224 NOTE: The Arrow indicates direction of travel. Possible Cause Correction Damaged blade.
Page 111: Windrowing
QUALITY OF CUT 10 10.6 WINDROWING _________________________________________________________ “Windrowing” is a increase of cut grass in the corner of the cutting units or between the cutting units, that leaves lines in the direction of travel. NOTE: The Arrow indicates direction of travel. Possible Cause Correction Damaged blade.
Page 112: Mismatched Cutter Decks
10 QUALITY OF CUT 10.7 MISMATCHED CUTTER DECKS __________________________________________ “Mismatched cutting units.” This problem is identi- fied by the pattern shown, that of different height of cut or the cut has a step appearance. When the cut- ting units are set at different heights or the motors turn at different speed, you will see this pattern.
Page 113 QUALITY OF CUT 10 NOTES en-113...
Page 114: Fuse And Relay/Component Identification
11 FUSES, RELAYS AND CONTROLLER 11.1 FUSE AND RELAY/COMPONENT IDENTIFICATION _________________________ en-114...
Page 115 FUSES, RELAYS AND CONTROLLER 11 FUSES FUSE HOLDER 1 Fuse Rating Protected Circuits 7.5A EM Positive to Fuel Pump Key Switch to Beacon And Horn 7.5A Key Switch to Proximity Switches and Pressure Switches Key Switch to Accessory Sockets FUSE HOLDER 2 Fuse Rating Protected Circuits...
Page 116 11 FUSES, RELAYS AND CONTROLLER NOTES en-116...
Page 117: Engine Specification
SPECIFICATIONS 12 12.1 ENGINE SPECIFICATION ______________________________________________ Model: V2403-CR-TE4 Type: Vertical, water-cooled, 4-cycle diesel engine Number of Cylinders Bore and Stroke 87mm x 102.4mm (3.43 in. x 4.04 in.) Total Displacement 2.434 liters (148.53 cu.in.) Combustion Type Direct Injection SAE Net Intermittent kW / rpm 48.6 kW @ 2700 rpm H.P.
Page 118: Dimensions & Weights (Rops Machine)
12 SPECIFICATIONS 12.2 DIMENSIONS & WEIGHTS (ROPS MACHINE)______________________________ A Width Of Cut With 152.4 cm (60 inch) Wing Cutter Decks 427cm 168 in. B Overall Width With 152.4 cm (60 inch) Wing Cutter Decks 448cm 176.4 in. C Maximum Width Transport With Wing Deck Set At 25mm Height Of Cut 167 cm 65.7 in.
Page 119 SPECIFICATIONS 12 en-119...
Page 120: Dimensions & Weights (Cabin Machine)
12 SPECIFICATIONS 12.3 DIMENSIONS & WEIGHTS (CAB MACHINE) _______________________________ A Width Of Cut With 152.4 cm (60 inch) Wing Cutter Decks 427cm 168 in. B Overall Width With 152.4 cm (60 inch) Wing Cutter Decks 448cm 176.4 in. C Maximum Width Transport With Wing Deck Set At 25mm Height Of Cut: 167 cm 65.7 in.
Page 121 SPECIFICATIONS 12 en-121...
Page 122: Machine Specification
12 SPECIFICATIONS 12.4 MACHINE SPECIFICATION _____________________________________________ Frame construction: Heavy duty steel chassis with formed steel frame rails. Cutter Deck Drive: HR600, Seven individual hydraulic motors with self lubricating integral bearings. Cutter Deck Drive: HR700, Nine individual hydraulic motors with self lubricating integral bearings Transmission: Hydrostatic closed loop parallel cross series SureTrac system.
Page 123: Vibration
SPECIFICATIONS 12 12.5 VIBRATION __________________________________________________________ The machine was tested for hand and arm vibration levels. The operator was in the normal position to drive the vehicle, with two hands on the steering mechanism. The engine was in operation and the cutting device was in rotation.
Page 124: Noise
12 SPECIFICATIONS 12.6 NOISE _____________________________________________________________ When the machine was tested for sound pressure (Operator Ear). The Machinery Safety Directive 2006/42/EC Exposure Of Workers To The Risks Arising From Physical Agents (Noise) Directive 2003/10/EC By compliance to: The Lawnmower Standard BS EN ISO 5395:2013 Sound Pressure Standard EN ISO 3746: 2010 ROPS machine: Measured Sound Pressure 89 dB(A) ±...
Page 125: Cutter Deck Specification
SPECIFICATIONS 12 12.9 CUTTER DECK SPECIFICATION ________________________________________ Product HR700 Front Deck Deck Width 152 cm (60 inch) Deck (Front) Bull nose profile, steel construction. Solid bumper rails, bolted assembly of all impact and Construction wearing parts. Blade Length 533.4 mm (21 inch) Number of Blades Blade Tip Speed 4207 m/minute (13 802 feet/minute)
Page 126: Recommended Lubricants
12 SPECIFICATIONS 12.10 RECOMMENDED LUBRICANTS _________________________________________ Grease: For rear axle: K NATE (RJL No. 4213860), or equivalent to MIL-G-23549C, MIL-G-2345C, DIN 51 825, DIN 51 818 All other applications: Shell Darina R2 lithium based grease or equivalent. 12.11 ACCESSORIES ______________________________________________________ Air Suspension Seat (MSG75) Kit Kit number LMAC560 Lights and mirror Kit...
Page 127: Certificates Of Conformity
SPECIFICATIONS 12 12.12 CERTIFICATES OF CONFORMITY _______________________________________ Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT RMP653, RMP653C JMP653, JMP653C JHR700, JHR700C Ransomes MP653 with ROPS Ransomes MP653 with Cab Jacobsen MP653 with ROPS Jacobsen MP653 with Cab Jacobsen HR600 with ROPS Jacobsen HR600 with Cab Jacobsen HR700 with ROPS...
Page 128 12 SPECIFICATIONS MP653, HR600 Cab 81 dB(A) ±0.33 Leq (2006/42/EC) MP653, HR600 ROPS 89 dB(A) ±0.33 Leq (2006/42/EC) HR700 Cab 88 dB(A) ±0.71 Leq (2006/42/EC) HR700 ROPS 88.39 dB(A) ±0.71 Leq (2006/42/EC) HR700 Cab 86.5 dB(A) ±0.71 Leq (2006/42/EC) EN ISO 5395-2013 (Garden Equipment Safety) EN ISO 14982:2009 (EMC) EN ISO 3744:2010 (Sound Power) EN ISO 3746:2010 (Sound Pressure)
Page 129 SPECIFICATIONS 12 Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT Product Code Serial Number Description 4298759 152 cm Front Deck (60 inch) 89 cm Wing Deck RH (35 inch) LMAC546 89 cm Wing Deck LH (35 inch) 101.6 cm Wing Deck RH (40 inch) LMAC547 101.6 cm Wing Deck LH (40 inch)
Page 130 12 SPECIFICATIONS Partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of Directive 2006/42/EC. Delvist fremstillede maskiner må ikke indsættes i driften, før den endelige maskine, som den skal inkorporeres i, er blevet erklæret I overensstemmelse med bestemmelserne i Direktiv 2006/42/EF. Gedeeltelijk voltooide machinerie mag niet in dienst worden genomen, totdat er voor de definitieve machinerie, waarvan gedeeltelijk voltooide machinerie onderdeel uitmaakt, een conformiteitsverklaring is ontvangen onder de voorwaarden van Richtlijn 2006/42/EG.
Page 131 SPECIFICATIONS 12 NOTES en-131...
Page 132: Guarantee
13 GUARANTEE 13 GUARANTEE 13.1 GUARANTEE _________________________________________________________ WARRANTY Warranty is subject to specific terms and conditions, e.g. wearing parts, unapproved modifications, etc. are not included. For a full set of warranty conditions, contact your local dealer or distributor. SERVICE A network of authorised Sales and Service dealers has been established and these details are available from your supplier.
Page 134 Europe & Rest of The World Except North & South America Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 www.ransomesjacobsen.com North & South America Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273, USA www.Jacobsen.com...

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