Textron JGPP010 Maintenance Manual
Series: cg000301 onwards - engine type: kubota v1505/ v1505-turbo
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- Safety and operation manual (56 pages) ,
- Safety and operation manual (56 pages)
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Maintenance Manual
Series: CG000301 onwards - Engine type: Kubota V1505
Product code: JGPP010
Series: CG200301 onwards - Engine type: Kubota V1505-Turbo
Product code: JGPP010T
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
RJL 100 July 2009
Fairway 305
24494G-GB (rev.6)
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Table of Contents
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Summary of Contents for Textron JGPP010
- Page 1 24494G-GB (rev.6) Maintenance Manual Fairway 305 Series: CG000301 onwards - Engine type: Kubota V1505 Product code: JGPP010 Series: CG200301 onwards - Engine type: Kubota V1505-Turbo Product code: JGPP010T WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be...
- Page 2 © 2009, Ransomes Jacobsen Limited. All Rights Reserved...
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Page 3: Table Of Contents
CONTENTS JACOBSEN FAIRWAY 305 Series: CG MAINTENANCE AND PARTS MANUAL CONTENTS INTRODUCTION PRODUCT IDENTIFICATION ..................2 SPARES STOCKING GUIDE ..................2 HOW TO USE THE PARTS MANUAL ................3 SAFETY INSTRUCTIONS OPERATING INSTRUCTIONS ..................4 SAFETY SIGNS ......................4 STARTING THE ENGINE ....................4 DRIVING THE MACHINE .................... -
Page 4: Introduction
INTRODUCTION JACOBSEN FAIRWAY 305 Series: CG MAINTENANCE AND PARTS MANUAL 2.1 PRODUCT IDENTIFICATION Machine Name Serial Number Year of Manufacture Machine Weight Engine Power SPARES STOCKING GUIDE To keep your equipment fully operational and productive, Ransomes suggests you maintain a stock of the more commonly used maintenance items. -
Page 5: How To Use The Parts Manual
JACOBSEN FAIRWAY 305 Series: CG INTRODUCTION MAINTENANCE AND PARTS MANUAL HOW TO USE THE PARTS MANUAL ITEM NUMBER Each part which is identified in the illustrations has an item number. Parts which do not have an item number may not be readily identified in the illustration but are usually closely associated with the immediately adjacent part. -
Page 6: Safety Instructions
SAFETY INSTRUCTIONS JACOBSEN FAIRWAY 305 Series: CG MAINTENANCE AND PARTS MANUAL • Remember that some people are deaf This safety symbol indicates important safety or blind and that children and animals messages in this manual. When you see this can be unpredictable. symbol, be alert to the possibility of injury, carefully •... -
Page 7: Leaving The Driving Position
JACOBSEN FAIRWAY 305 Series: CG SAFETY INSTRUCTIONS MAINTENANCE AND PARTS MANUAL • To reduce the fire hazard, keep the engine, 3.6 LEAVING THE DRIVING POSITION silencer and battery compartments free of • Park the machine on level ground. grass, leaves or excessive grease. •... - Page 8 SAFETY INSTRUCTIONS JACOBSEN FAIRWAY 305 Series: CG MAINTENANCE AND PARTS MANUAL DANGER - Indicates an imminently hazardous IMPORTANT: Transport speed is for highway situation which, if not avoided, WILL result in use only. Never select transport speed death or serious injury. on grass areas or uneven or unsurfaced roads or tracks.
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Page 9: Specification
JACOBSEN FAIRWAY 305 Series: CG SPECIFICATIONS MAINTENANCE AND PARTS MANUAL ENGINE SPECIFICATION Fuel Tank Capacity: 45.4 litres (10 Imp. galls) 12 US TYPE: Kubota 28KW (38HP) @ 3000 galls RPM, 4 cylinder (in line) vertical Hydraulic Tank Diesel engine, 4 stroke, water Capacity: 37.8 litres (8.3 Imp. -
Page 10: Slopes
SPECIFICATIONS JACOBSEN FAIRWAY 305 Series: CG MAINTENANCE AND PARTS MANUAL 4.4.2 VIBRATION LEVEL (TURBO) SLOPES When the machine was tested for hand/arm vibration levels. The operator was seated in the normal DO NOT USE ON SLOPES GREATER THAN 15° operating position with both hands on the steering The slope 15°... -
Page 11: Torques
JACOBSEN FAIRWAY 305 Series: CG SPECIFICATIONS MAINTENANCE AND PARTS MANUAL TORQUES ) t f ) t f ) t f ) t f ) t f ) t f ) t f ) t f ) t f ) t f GB-9... -
Page 12: Lubrication And Maintenance
JACOBSEN FAIRWAY 305 Series: CG LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL LUBRICATION AND MAINTENANCE CHART GB-10... - Page 13 JACOBSEN FAIRWAY 305 Series: CG LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL LUBRICATION Fig.3 Lubricate every 40 working hours at arrows Coupling between reel and hydraulic motor (except lubricate all reel fittings daily). should be half full of non-tracking grease. GB-11...
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Page 14: Engine: First 50 Working Hours And Every 100 Working Hours
LUBRICATION AND MAINTENANCE JACOBSEN FAIRWAY 305 Series: CG MAINTENANCE AND PARTS MANUAL LUBRICATION ENGINE: First 50 working hours and every 100 working hours. Change Engine Oil. Warm up the engine first and then shut it off. Remove oil drain plug from the bottom of the crankcase and wipe it off. -
Page 15: Machine: Every 600 Working Hours
JACOBSEN FAIRWAY 305 Series: CG LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL LUBRICATION MACHINE: Every 600 Working Hours. Change Hydraulic Oil Remove drain plug from bottom of Hydraulic tank and wipe off plug. (A(Fig.4)) Allow tank to drain and replace plug. Refill tank with approx 38 litres of 10w 30 Oil through one of the brass plugs. -
Page 16: Hydraulic Test Ports
LUBRICATION AND MAINTENANCE JACOBSEN FAIRWAY 305 Series: CG MAINTENANCE AND PARTS MANUAL LUBRICATION HYDRAULIC TEST PORTS If any problems are experienced with the hydraulic system, service ports are provided to enable pressures to be checked. All tests, unless stated otherwise, should be carried out with the hydraulic oil at normal working temperature. -
Page 17: Engine Maintenance: Every 100 Hrs
JACOBSEN FAIRWAY 305 Series: CG LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL MAINTENANCE ENGINE MAINTENANCE: Every 100 hrs Fuel System: Use Diesel fuel No.2-D (ASTM D975) See engine manufacturer's manual for additional information. Water Separator - If water is not removed from the fuel, extensive damage can be done to the fuel injection system. -
Page 18: Machine Maintenance
LUBRICATION AND MAINTENANCE JACOBSEN FAIRWAY 305 Series: CG MAINTENANCE AND PARTS MANUAL MAINTENANCE ENGINE MAINTENANCE: Every 400 hrs Changing fuel filter (Fig.14) Unscrew filter (A) from filter head. Remove water (B) separator from filter and discard filter. Fit water separator to new filter and refit filter to head. -
Page 19: End Of Season Servicing
JACOBSEN FAIRWAY 305 Series: CG LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL MAINTENANCE END OF SEASON or when required Change Hydraulic Oil Remove drain plug from bottom of Hydraulic tank and wipe off plug. (A(Fig.15)) Allow tank to drain and replace plug. Refill tank with approx 38 litres of 10w 30 Oil through one of the brass plugs. -
Page 20: Adjustments
JACOBSEN FAIRWAY 305 Series: CG MAINTENANCE AND PARTS MANUAL ADJUSTMENTS SPEED LIMITER NOTE: Textron Turf Care cannot be held responsible The transport and mow speeds are factory set and for loss of performance or machine damage if these should not need altering. -
Page 21: Standard Foot Brake & Brake Bands
JACOBSEN FAIRWAY 305 Series: CG ADJUTMENTS MAINTENANCE AND PARTS MANUAL ADJUSTMENTS STANDARD FOOT BRAKE & BRAKE BANDS Adjust so that both brakes lock evenly when the parking brake foot pedal is depressed. Loosen nuts A and turn nuts B on the two cables (Fig.20). Also, adjust nuts A (Fig.21) for each wheel so that neither brake band drags when the parking brake is disengaged. -
Page 22: Troubleshooting
TROUBLESHOOTING JACOBSEN FAIRWAY 305 Series: CG MAINTENANCE AND PARTS MANUAL GENERAL The troubleshootijng chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Distributor. GB-20... -
Page 23: Schematics
JACOBSEN FAIRWAY 305 Series: CG SCHEMATICS MAINTENANCE AND PARTS MANUAL HYDRAULIC CIRCUIT DECK MOTOR LIFT CYLINDER RETURN MANIFOLD PRESSURE MANIFOLD LIFT VALVE BACK PRESSURE VALVE LEFT FRONT WHEEL MOTOR LEFT REAR MOTOR RIGHT REAR MOTOR RIGHT FRONT MOTOR STEERING GEAR STEERING CYLINDER STEERING WHEEL TWO SECTION PUMP... -
Page 24: Electrical Circuit Instrument
SCHEMATICS JACOBSEN FAIRWAY 305 Series: CG MAINTENANCE AND PARTS MANUAL ELECTRICAL CIRCUIT INSTRUMENT KEY TO WIRING DIAGRAM CABLE COLOUR CODE LIGHTS LIGHT SWITCH Green LIGHTS SWITCH LAMP Orange 4WD SWITCH Grey DETACHABLE LINK Black 4WD SWITCH LAMP White TEMP GAUGE Pink FUEL GAUGE Violet... -
Page 25: Electricalcircuit Main
SCHEMATICS JACOBSEN FAIRWAY 305 Series: CG MAINTENANCE AND PARTS MANUAL ELECTRICAL CIRCUIT MAIN RUN SOLENOID KEY TO WIRING DIAGRAM SEAT DELAY RELAY RELAY (EC) KEY SWITCH STARTER 12V BATTERY HEATERS 70 AMP RELAY GLOW PLUGS START SEAT SWITCH FOOT SWITCH BACKLAP SWITCH REEL SWITCH HOUR METER... - Page 26 SCHEMATICS JACOBSEN FAIRWAY 305 Series: CG MAINTENANCE AND PARTS MANUAL FUSES AND RELAYS FUSES (STEER TOWER) FUSE A - 30 AMP (IGNITION) WIRE COLOURS RED/WHITE & REDWHITE FUSE B - 10 AMP (FUEL PUMP/ALTERNATOR) WIRE COLOURS ORANGE & ORANGE/ BLUE. FUSE C - 10 AMP (LIGHT SWITCH) WIRE COLOURS ORANGE &...
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Page 27: Electrical Circuit Fuses And Relays
JACOBSEN FAIRWAY 305 Series: CG SCHEMATICS MAINTENANCE AND PARTS MANUAL ELECTRICAL CIRCUIT FUSES AND RELAYS RELAYS/COMPONENTS(BONNET LANDING PANEL) RELAY K - 70 AMP RELAY. GLOW PLUGS. WIRE COLOURS WHITE & GREEN & BLACK & RED. COMPONENT L - 40 AMP CIRCUIT BREAKER. WIRE COLOURS RED &... - Page 28 JACOBSEN FAIRWAY 305 Series: CG MAINTENANCE AND PARTS MANUAL NOTES GB-26...
- Page 30 Ransomes Jacobsen Limited Jacobsen, A Textron Company West Road, Ransomes Europark, Ipswich, IP3 9TT 11108 Quality Drive, Charlotte, English Company Registration No. 1070731 NC 28273, USA www.ransomesjacobsen.com www.Jacobsen.com...
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