Case 570ST The KING Service Manual
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Case 570ST The KING Service Manual

Case 570ST The KING Service Manual

Backhoe loader
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570ST The KING
Backhoe Loader
SERVICE MANUAL
Part number 51523349
English
August 2018
© 2018 Case New Holland Construction Equipment (India) Pvt. Ltd. All rights reserved.

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  • Page 1 570ST The KING Backhoe Loader SERVICE MANUAL Part number 51523349 English August 2018 © 2018 Case New Holland Construction Equipment (India) Pvt. Ltd. All rights reserved.
  • Page 2 SERVICE MANUAL 570ST - The KING 51523349 31/08/2018 Find manuals at https://best-manuals.com...
  • Page 3 Link Product / Engine Product Market Product Engine 570ST - The KING Two-Wheel Asia Pacific 8045.45.748 Drive (2WD) 570ST - The KING Four Wheel Asia Pacific 8045.45.748 Drive (4WD) 51523349 31/08/2018 Find manuals at https://best-manuals.com...
  • Page 4 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.206] Fuel filters .
  • Page 5 [33.202] Hydraulic service brakes ............33.1 [33.110] Parking brake or parking lock .
  • Page 6 Electrical systems ............... 55 [55.100] Harnesses and connectors............55.1 [55.201] Engine starting system .
  • Page 7 51523349 31/08/2018 Find manuals at https://best-manuals.com...
  • Page 8 INTRODUCTION 51523349 31/08/2018 Find manuals at https://best-manuals.com...

  • Page 9: Table Of Contents

    Contents INTRODUCTION Safety rules ..................3 Safety rules .
  • Page 10 INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.
  • Page 11 NOTICE: Extreme working and environmental conditions require shortened service intervals. Use Case fluids, lubricants, and filters for the best protection and performance of your machine. All fluids, lubricants, and filters must be disposed of in compliance with environmental standards and regulations. Contact your Dealer with any questions regarding the service and maintenance of this machine.

  • Page 12: Safety Rules - Ductile Iron

    INTRODUCTION Safety rules - Ductile iron DANGER Altering cast ductile iron can cause it to weaken or break. Before you weld, cut, or drill holes on any part of this machine, make sure that the part is not cast ductile iron. Failure to comply will result in death or serious injury.
  • Page 13 INTRODUCTION Safety rules - Ductile iron DANGER Improper operation or service of this machine can result in an accident. Any unauthorized modifications made to this machine can have serious consequences. Consult an authorized dealer on changes, additions, or modifications that may be required for this machine. Do not make any unauthorized modifications.

  • Page 14: Safety Rules

    INTRODUCTION Safety rules Unless otherwise instructed, always perform these steps before you service the machine: 1. Park the machine on a flat, level surface. 2. Place the backhoe in the transport position with the swing lock pin installed for transport. 3.

  • Page 15: Personal Safety

    10. Immediately investigate any unusual smells or odors that may emerge during operation of the machine. Always aware of such observations and actions thereof. 11. Make sure that the machine is serviced only by authorized CASE CONSTRUCTION dealer service team and not by any external parties.

  • Page 16: Safety Rules - Ecology And The Environment

    INTRODUCTION Safety rules - Ecology and the environment Soil, air, and water are vital factors of agriculture and life in general. When legislation does not yet rule the treatment of some of the substances required by advanced technology, sound judgment should govern the use and disposal of products of a chemical and petrochemical nature.

  • Page 17: Basic Instructions - Important Notice Regarding Equipment Servicing

    In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer.

  • Page 18: Basic Instructions

    INTRODUCTION Basic instructions WARNING Explosive gas! Batteries emit explosive hydrogen gas and other fumes while charging. Ventilate the charging area. Keep the battery away from sparks, open flames, and other ignition sources. Never charge a frozen battery. Failure to comply could result in death or serious injury. W0005A WARNING Hazardous chemicals!

  • Page 19: Basic Instructions - Fuse And Relay Locations

    INTRODUCTION Basic instructions - Fuse and relay locations The machine is equipped with a fuse located on the side console. Side console box 1. Turn the thumb screws (1) to loosen the panel cover (2) for the fuse box. Remove the panel cover. 2.
  • Page 20 INTRODUCTION Lamp details Before using the machine, it is recommended to check that all lights are clean and correctly operating. Lamp description Lamp wattage Sl No. Head lamp 65 W/ 55 W Front work light 55 W Rear work light 55 W Stop lamp 21 W...

  • Page 21: Basic Instructions

    INTRODUCTION Basic instructions WARNING Crushing hazard! If you service the machine with the loader lift arms raised, always use the support strut. Remove the retaining pin and place the support strut onto the cylinder rod. Install the retaining pin into the support strut.
  • Page 22 INTRODUCTION Lower supported loader lift arms: 1. Raise the lift arms so that the end of the support strut no longer rests on the cylinder. 2. Shut down the engine. RCPH10TLB227AAF 3. Remove the retaining pin from the support strut. 4.

  • Page 23: Basic Instructions

    INTRODUCTION Basic instructions Open the hood: 1. Shut down the engine. 2. Turn the handle (1) counter-clockwise to release the hood latch. PTIL13TLB1558AB 3. Lift the hood and rotate forward. PTIL12TLB0559AB NOTICE: To avoid damage to the hood parts, always close the hood before moving the loader. Close the hood: 1.

  • Page 24: Basic Instructions

    INTRODUCTION Basic instructions Types of filter S.No. Name Mud separator Air cleaner assembly Fuel filter assembly Engine oil filter Hydraulic filter Transmission oil filter cab filter Maintenance – Linkage connection PTIL18TLB0351GB Right-hand side view Follow greasing cycle as per usage and application 51523349 31/08/2018...
  • Page 25 INTRODUCTION PTIL18TLB0353GB Left-hand side view Follow greasing cycle as per usage and application. Further please refer maintenance chart see Maintenance chart. 51523349 31/08/2018...

  • Page 26: Basic Instructions - Shop And Assembly

    Only use CNH Original Parts or CASE CONSTRUCTION Original Parts. Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or CASE CONSTRUCTION Original Parts can offer this guarantee.
  • Page 27 Failure to comply could result in death or serious injury. W0111A The special tools that CASE CONSTRUCTION suggests and illustrate in this manual have been specifically re- searched and designed for use with CASE CONSTRUCTION machines. The special tools are essential for reliable repair operations.

  • Page 28: Basic Instructions - Minimum Tightening Torques For Normal Assembly

    INTRODUCTION Basic instructions - Minimum tightening torques for normal assembly METRIC NON-FLANGED HARDWARE NOM. LOCKNUT LOCKNUT SIZE CL.8 CL.10 CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9 CLASS 8 NUT CLASS 10 NUT BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr...
  • Page 29 INTRODUCTION METRIC FLANGED HARDWARE NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10 W/CL8.8 W/CL10.9 BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb...
  • Page 30 INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60° apart indicate Class 10 properties, and marks 120° apart indicate Class 8. INCH NON-FLANGED HARDWARE LOCKNUT LOCKNUT NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT GrB W/ Gr5 GrC W/ Gr8...
  • Page 31 INTRODUCTION INCH FLANGED HARDWARE NOM- LOCKNUT LOCKNUT SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL GrF W/ Gr5 GrG W/ Gr8 SIZE BOLT BOLT UNPLATED PLATED UNPLATED PLATED or PLATED W/ZnCr or PLATED W/ZnCr SILVER GOLD SILVER GOLD 12 N·m (106 lb 13 N·m (115 lb...
  • Page 32 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 Grade Identification Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3) Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches...

  • Page 33: Electrical Systems - Basic Instructions - Standard Torque Data For Hydraulics

    INTRODUCTION Electrical systems - Basic instructions - Standard torque data for hydraulics INSTALLATION OF ADJUSTABLE FITTINGS IN STRAIGHT THREAD O RING BOSSES 1. Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove (4).
  • Page 34 INTRODUCTION PIPE THREAD FITTING TORQUE PIPE THREAD FITTING Torque (Maximum) Thread Size Before installing and tightening pipe fittings, clean the 1/8-27 13 N·m (10 lb ft) threads with a clean solvent or Loctite cleaner and ap- 1/4-18 16 N·m (12 lb ft) ply sealant for all fittings including stainless steel or for 3/8-18 22 N·m (16 lb ft)

  • Page 35: Torque - Standard Torque Data For Hydraulics

    INTRODUCTION Torque - Standard torque data for hydraulics INSTALLATION OF ADJUSTABLE FITTINGS IN STRAIGHT THREAD O RING BOSSES 1. Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove (4).
  • Page 36 INTRODUCTION PIPE THREAD FITTING TORQUE PIPE THREAD FITTING Torque (Maximum) Thread Size Before installing and tightening pipe fittings, clean the 1/8-27 13 N·m (10 lb ft) threads with a clean solvent or Loctite cleaner and ap- 1/4-18 16 N·m (12 lb ft) ply sealant for all fittings including stainless steel or for 3/8-18 22 N·m (16 lb ft)

  • Page 37: Abbreviation - Measurements

    INTRODUCTION Abbreviation - Measurements Typical applications Metric unit Imperial unit Name Symbol Name Symbol Area (Land area) acre hectare square meter m² square foot ft² square inch in² square millimeter mm² square inch in² Electricity ampere ampere volt volt microfarad µF microfarad µF...
  • Page 38 INTRODUCTION Typical applications Metric unit Imperial unit Name Symbol Name Symbol Temperature (other than Thermodynamic) degrees Celsius °C degrees Fahrenheit °F Time hour hour minute minute second second Torque (includes Bending moment, Moment of force, and Moment of a couple) newton meter pound foot lb ft...

  • Page 39: Capacities

    INTRODUCTION Capacities Usage Specification Capacity Item Brand Transmission oil - Akcela NEXPLORE 18.00 l (18.00 US gal) Two-Wheel Drive(2WD) (MULTI-G) Transmission oil - Akcela NEXPLORE 20.00 l (20.00 US gal) Four-Wheel Drive (4WD) (MULTI-G) Akcela NEXPLORE Hydraulic oil (standard) 107.00 L (28.27 US gal) (MULTI-G) Additional hydraulic oil Akcela NEXPLORE...
  • Page 40 SERVICE MANUAL Engine 570ST - The KING 51523349 31/08/2018...
  • Page 41 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.206] Fuel filters .
  • Page 42 Engine - 10 Engine and crankcase - 001 570ST - The KING 51523349 31/08/2018 10.1 [10.001] / 1...
  • Page 43 Contents Engine - 10 Engine and crankcase - 001 TECHNICAL DATA Engine Weight ..................3 SERVICE Engine Remove .
  • Page 44 Engine - Engine and crankcase Engine - Weight Description Weight Sl.No. Engine 330 kg (728 lb) 51523349 31/08/2018 10.1 [10.001] / 3...
  • Page 45 Engine - Engine and crankcase Engine - Remove Prior operation: Refer to Basic instructions () Prior operation: Refer to Hood - Remove (90.100) Prior operation: Refer to Radiator - Remove (10.400). Prior operation: Refer to Intake and exhaust manifolds and muffler - Remove (10.254). NOTE: Put identification tags on all disconnected hoses and wires.
  • Page 46 Engine - Engine and crankcase 4. Remove the muffler support bracket bolt (2). PTIL13TLB0957AB 5. Remove the bolt (1) and the muffler assembly from the engine. PTIL13TLB0958AB 6. Disconnect the throttle linkage (1) from the pump and set it aside. PTIL13TLB0954AB 7.
  • Page 47 Engine - Engine and crankcase 8. Remove the access cover from the flywheel housing (1). Turn the flywheel for access to the cap screws. Remove the cap screws to disconnect the torque con- verter from the engine. Connect lifting equipment to the lifting eyes on the en- gine to hold the engine in place.
  • Page 48 Engine - Engine and crankcase Engine - Install If applicable, remove caps and plugs from previously disconnected hoses and fittings. Remove identification tags after making the hose and wire connections. NOTE: The photos in this procedure may be different from your machine and are for reference only.
  • Page 49 Engine - Engine and crankcase 7. Connect the coolant temperature (1), alternator, oil pressure (2) connectors. PTIL13TLB0955AB 8. Connect the fuel return and inlet lines (1) and mount the fuel filter assembly (3) by tightening the mounting bolts (2). PTIL13TLB0953AB 9.
  • Page 50 Tighten it to a torque value of 32 – 38 N·m (24 – 28 lb ft). PTIL13TLB0957AB 15. Attach the aspiration hose and the crank case venti- lation hose. 16. Install the exhaust manifold. Refer to Intake and ex- haust manifolds and muffler - Install (10.254) 17.
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