Case 580N Service Manual

Case 580N Service Manual

Tractor loader backhoe
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580N
580SN WT
580SN
590SN
Tier 3
Tractor Loader Backhoe
SERVICE MANUAL
Part number 47860801
English
March 2015

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Summary of Contents for Case 580N

  • Page 1 580N 580SN WT 580SN 590SN Tier 3 Tractor Loader Backhoe SERVICE MANUAL Part number 47860801 English March 2015...
  • Page 2 SERVICE MANUAL 580N Four-Wheel Drive (4WD) TIER 3 , 580N Two-Wheel Drive (2WD) TIER 3 , 580N Two-Wheel Drive (2WD) TIER 3 , 580SN Four-Wheel Drive (4WD) TIER 3 , 580SN Four-Wheel Drive (4WD) TIER 3 , 580SN Two-Wheel Drive (2WD)
  • Page 3 Link Product / Engine Product Market Product Engine 580N Two-Wheel Drive (2WD) Middle East Africa F4GE9454K*J603 TIER 3 580N Two-Wheel Drive (2WD) North America F4GE9454K*J603 TIER 3 Latin America 580N Two-Wheel Drive (2WD) F4GE9454K*J603 TIER 3 580N Two-Wheel Drive (2WD)
  • Page 4 Product Market Product Engine 580SN Four-Wheel Drive (4WD) Middle East Africa F4HE0484G*J108 TIER 3 580SN Four-Wheel Drive (4WD) North America F4HE0484G*J108 TIER 3 580SN Four-Wheel Drive (4WD) Asia Pacific F4HE0484G*J108 TIER 3 Latin America 580SN Four-Wheel Drive (4WD) F4HE0484G*J108 TIER 3 580SN Four-Wheel Drive (4WD) Australia New Zealand F4HE0484G*J108 TIER 3...
  • Page 5 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.216] Fuel tanks .
  • Page 6 Hydraulic systems............... 35 [35.000] Hydraulic systems..............35.1 [35.102] Pump control valves.
  • Page 7 Cab climate control ..............50 [50.200] Air conditioning ..............50.1 Electrical systems ...............
  • Page 8 INTRODUCTION 47860801 25/03/2015 Find manuals at https://best-manuals.com...
  • Page 9: Table Of Contents

    Capacities – 580N ........
  • Page 10: Foreword - Important Notice Regarding Equipment Servicing

    In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer.
  • Page 11: Safety Rules

    INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.
  • Page 12: Safety Rules

    INTRODUCTION Safety rules Unless otherwise instructed, always perform these steps before you service the machine: 1. Park the machine on a flat, level surface. 2. Place the backhoe in the transport position with the swing lock pin installed for transport. 3.
  • Page 13: Safety Rules - Ductile Iron

    INTRODUCTION Safety rules - Ductile iron DANGER Altering cast ductile iron can cause it to weaken or break. Before you weld, cut, or drill holes on any part of this machine, make sure that the part is not cast ductile iron. Failure to comply will result in death or serious injury.
  • Page 14: Safety Rules - Ecology And The Environment

    Improper disposal of batteries can contaminate the soil, groundwater, and waterways. CASE CONSTRUCTION strongly recommends that you return all used batteries to a CASE CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used batteries properly.
  • Page 15: Basic Instructions - Shop And Assembly

    Only use CNH Original Parts or CASE CONSTRUCTION Original Parts. Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or CASE CONSTRUCTION Original Parts can offer this guarantee.
  • Page 16 W0111A Special tools The special tools that CASE CONSTRUCTION suggests and illustrate in this manual have been specifically re- searched and designed for use with CASE CONSTRUCTION machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting oper- ation.
  • Page 17: Battery - Basic Instructions

    INTRODUCTION Battery - Basic instructions WARNING Explosive gas! Batteries emit explosive hydrogen gas and other fumes while charging. Ventilate the charging area. Keep the battery away from sparks, open flames, and other ignition sources. Never charge a frozen battery. Failure to comply could result in death or serious injury. W0005A WARNING Hazardous chemicals!
  • Page 18 INTRODUCTION 3. Disconnect the negative battery cable from the nega- tive battery terminal. RCPH11TLB003AAM Master disconnect switch (if equipped) Enable or disable electrical power from the machine batteries to the electrical components using the master disconnect switch, located on the right hand side of the engine.
  • Page 19: Basic Instructions - Support Strut For Loader Lift Arm

    INTRODUCTION Basic instructions – Support strut for loader lift arm WARNING Crushing hazard! If you service the machine with the loader lift arms raised, always use the support strut. Remove the retaining pin and place the support strut onto the cylinder rod. Install the retaining pin into the support strut.
  • Page 20 INTRODUCTION Lower supported loader lift arms: 1. Raise the lift arms so that the end of the support strut no longer rests on the cylinder. 2. Shut down the engine. RCPH10TLB227AAF 3. Remove the retaining pin from the support strut. 4.
  • Page 21: Basic Instructions Hood

    INTRODUCTION Basic instructions Hood Open the hood: 1. Shut down the engine. 2. Turn the handle counter-clockwise to release the hood latch. RCPH10TLB166AAF 3. Lift the hood and rotate forward. RCPH10TLB356AAF NOTICE: To avoid damage to the hood parts, always close the hood before moving the loader. Close the hood: 1.
  • Page 22: Basic Instructions - Fuse And Relay Locations

    INTRODUCTION Basic instructions - Fuse and relay locations The machine is equipped with two fuse boxes and if equipped an external in harness fuse for the SiteWatch™ feature. A front console box and a side console box. Front console box 1.
  • Page 23 INTRODUCTION 3. Refer to the decal on the interior side of the panel cover for fuse, relay, and/or diode functions. RCPH10TLB310AAF Side console box 1. Turn the thumb screws (1) to loosen the panel cover (2) for the fuse box. Remove the panel cover. RCPH10TLB437AAF RCPH10TLB301AAF 2.
  • Page 24 INTRODUCTION 3. Refer to the decal on the interior side of the panel cover for fuse, relay, and/or diode functions. RCPH10TLB319AAF 47860801 25/03/2015...
  • Page 25 INTRODUCTION Telematics system fuse (if equipped) 1. Raise the loader arm and engage the safety support. 2. Lift the engine hood. 3. On the right-hand side of the engine locate the wire harness with the in-line 5 A fuse. The location of the fuse will depend on the machine configuration: A.
  • Page 26: Basic Instructions - Fuse, Relay, And Diode Icon Definitions

    INTRODUCTION Basic instructions - Fuse, relay, and diode icon definitions Right-hand side console panel Power Shuttle Powershift RCPH10TLB046GAM RCPH10TLB047GAM Fuse icon definitions Symbol Function ECU B+ Instrument cluster key ON Instrument cluster B+ Rear lights 47860801 25/03/2015...
  • Page 27 INTRODUCTION Function Symbol Rear wipers/washers Transmission differential lock Tail lights Pilot controls Cigarette lighter plugs 4WD, Auto Ride Control Dome light Radio B+ Horn Blower motor TRAX B+ Key switch Air seat 2WD, Ride Control 47860801 25/03/2015...
  • Page 28 INTRODUCTION Function Symbol Quick coupler, EH Clam, Radio Key ON SAHR brake Comfort Steer PowerLift Side lights Customer B+ Customer key ON Starter 47860801 25/03/2015...
  • Page 29 INTRODUCTION Relay icon definitions Symbol Function Power relay #1 Power relay #2 SAHR park brake relay SAHR park brake transmission cutout relay Forward relay (Power Shuttle only) A/C relay Comfort Steer relay (Power Shuttle only) Reverse relay (Power Shuttle only) Neutral relay Starter interlock relay Auto Ride Control relay...
  • Page 30 INTRODUCTION Diode icon definitions Function Symbol Quick coupler diode #1 Quick coupler diode #2 Quick coupler diode #3 Quick coupler diode #4 Quick coupler diode #5 Reverse signal diode (Power Shuttle only) Forward signal diode (Power Shuttle only) Torque control diode 47860801 25/03/2015...
  • Page 31 INTRODUCTION Left-hand side steering column console panel Power Shuttle Powershift 84262076 84262078 Fuse icon definitions Symbol Function Head lights Front work lights Turn signal, Hazards Front wiper/washer High beam Beacon Relay icon definitions Function Symbol Comfort steer relay and Power relay #1 (Power Shuttle only) Comfort steer relay and Power relay #2 (Power Shuttle only)
  • Page 32 INTRODUCTION Function Symbol Transmission lock relay (Powershift only) Power relay #3 Power relay #4 Diode icon definitions Symbol Function Reverse Signal Diode (Power Shuttle only) Forward Signal Diode (Power Shuttle only) 47860801 25/03/2015...
  • Page 33: Basic Instructions - Diagnostic Service Tool Port

    INTRODUCTION Basic instructions - Diagnostic service tool port The diagnostic/service tool port is located in the fuse box at the side console. Connect the Electronic Service Tool (EST) or DATAR to this port to update software and/or perform service and diagnostic tests. 1.
  • Page 34: Basic Instructions - Welding On The Machine

    INTRODUCTION Basic instructions - Welding on the machine The following procedures must be completed before welding. 1. Disconnect the batteries. See Battery - Basic in- structions (55.302) for details. 2. Disconnect the alternator terminal wires. RAPH12FRK0163AA 3. Remove the cover from the steering column shroud. RCPH11TLB012BAD 4.
  • Page 35 INTRODUCTION 5. Disconnect both connectors. RCPH11TLB054BAD 6. Remove the instrument cluster panel screws and the instrument cluster. 7. Disconnect all connectors from the back of the panel. RCPH10TLB339AAF RAIL15TLB0007BA Disconnect the controller for backhoe pilot controls, if equipped (one connector). Disconnect the transmission controller, if equipped (one connector, located under the front steering cowl- ing).
  • Page 36: Cab Heater - Basic Instructions

    INTRODUCTION Cab heater - Basic instructions The heater coolant shutoff valve controls the flow of hot coolant to the heater. • In warm ambient temperatures, turn the shutoff valve clockwise to stop hot coolant flow to the heater. • In cold ambient temperatures, turn the shutoff valve counter-clockwise to allow hot coolant to flow to the heater.
  • Page 37: Torque - Minimum Tightening Torques For Normal Assembly

    INTRODUCTION Torque - Minimum tightening torques for normal assembly METRIC NON-FLANGED HARDWARE NOM. LOCKNUT LOCKNUT SIZE CL.8 CL.10 CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9 CLASS 8 NUT CLASS 10 NUT BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.2 N·m (19 lb...
  • Page 38 INTRODUCTION METRIC FLANGED HARDWARE NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10 W/CL8.8 W/CL10.9 BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb...
  • Page 39 INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60 ° apart indicate Class 10 properties, and marks 120 ° apart indicate Class 8. INCH NON-FLANGED HARDWARE LOCKNUT LOCKNUT NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT GrB W/ Gr5...
  • Page 40 INTRODUCTION INCH FLANGED HARDWARE NOM- LOCKNUT LOCKNUT SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL GrF W/ Gr5 GrG W/ Gr8 SIZE BOLT BOLT UNPLATED PLATED UNPLATED PLATED or PLATED W/ZnCr or PLATED W/ZnCr SILVER GOLD SILVER GOLD 12 N·m (106 lb 13 N·m (115 lb...
  • Page 41 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 Grade Identification Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3) Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches...
  • Page 42: Abbreviation Measurements

    INTRODUCTION Abbreviation Measurements Typical applications Metric unit Imperial unit Name Symbol Name Symbol Area (Land area) acre hectare square meter m² square foot ft² square inch in² square millimeter mm² square inch in² Electricity ampere ampere volt volt microfarad µF microfarad µF Ω...
  • Page 43 INTRODUCTION Typical applications Metric unit Imperial unit Name Symbol Name Symbol Temperature (other than Thermodynamic) degrees Celsius °C degrees Fahrenheit °F Time hour hour minute minute second second Torque (includes Bending moment, Moment of force, and Moment of a couple) newton meter pound foot lb ft...
  • Page 44: Capacities - 580N

    159 L (42 US gal) NOTE: Contact your CASE CONSTRUCTION dealer for assistance and availability of winter diesel fuel blends in your area. Follow the directions on the manufactures label of the cold weather diesel fuel additive for recommended use.
  • Page 45 INTRODUCTION Front drive axle - Four-Wheel drive (4WD) Standard and SCWP specification: SAE 80W-140 UTELA RANSAXLE FLUID Capacity: Differential 7.7 L (8.1 US qt) Each planetary hub 0.5 L (0.5 US qt) Rear axle (differential and hubs) Standard and SCWP specification: SAE 80W-140 UTELA RANSAXLE FLUID...
  • Page 46: Capacities - 580Sn

    159 L (42 US gal) NOTE: Contact your CASE CONSTRUCTION dealer for assistance and availability of winter diesel fuel blends in your area. Follow the directions on the manufactures label of the cold weather diesel fuel additive for recommended use.
  • Page 47 INTRODUCTION Transmission Standard specification: CASE AKCELA NEXPLORE™ FLUID SCWP specification: CASE AKCELA HY-TRAN® ULTRACTION SSL Capacity: Manual (powershuttle) Two wheel drive Four wheel drive Total system 17.0 l (18 US qt) 19.4 l (21 US qt) Refill (with or without filter change) 10.5 l (11 US qt)
  • Page 48: Capacities - 580Sn Wt

    159 L (42 US gal) NOTE: Contact your CASE CONSTRUCTION dealer for assistance and availability of winter diesel fuel blends in your area. Follow the directions on the manufactures label of the cold weather diesel fuel additive for recommended use.
  • Page 49 INTRODUCTION Transmission Standard specification: CASE AKCELA NEXPLORE™ FLUID SCWP specification: CASE AKCELA HY-TRAN® ULTRACTION SSL Capacity: Manual (powershuttle) Four wheel drive Total system 19.4 l (21 US qt) Refill (with or without filter change) 13.0 l (14 US qt) Powershift S-type...
  • Page 50: Capacities - 590Sn

    159 L (42 US gal) NOTE: Contact your CASE CONSTRUCTION dealer for assistance and availability of winter diesel fuel blends in your area. Follow the directions on the manufactures label of the cold weather diesel fuel additive for recommended use.
  • Page 51 INTRODUCTION Transmission Standard specification: CASE AKCELA NEXPLORE™ FLUID SCWP specification: CASE AKCELA HY-TRAN® ULTRACTION SSL Capacity: Manual (powershuttle) Two wheel drive Four wheel drive Total system 17.0 l (18 US qt) 19.4 l (21 US qt) Refill (with or without filter change) 10.5 l (11 US qt)
  • Page 52: Consumables

    Case Akcela lubricants. Case Akcela No. 1 engine oil is recommended for use in your Case engine. Case Akcela engine oil will lubricate your engine correctly under all operating conditions.
  • Page 53 INTRODUCTION 1. Prior to adding dye, connect the black light to the ma- chines battery and investigate suspected areas. 2. Once suspected leak areas are found, attempt to trace the leak completely to the origin. NOTE: At the origin, the leak should be the brightest in color.
  • Page 54 INTRODUCTION Diesel fuel Use No. 2 diesel fuel in the engine of this machine. The Specifications for acceptable No. 2 Diesel Fuel use of other fuels can cause the loss of engine power and API gravity (minimum) high fuel consumption. Flash point (minimum) 60 °C (140 °F) * Cloud point (maximum)
  • Page 55: General Specification - Severe Cold Weather Package (Scwp) (Optional)

    Cold Weather Package (SCWP) as listed in the capacities chart in this manual. Do not mix fluids as it may have an adverse affect on a components operation. • 580N see Capacities – 580N (). • 580SN see Capacities – 580SN (). RAPH11TLB0057BA •...
  • Page 56: Hydraulic Contamination

    INTRODUCTION Hydraulic contamination Contamination in the hydraulic system is a major cause of the malfunction of hydraulic components. Contamination is any foreign material in the hydraulic oil. Contamination can enter the hydraulic system in several ways: • When you drain the oil or disconnect any line •...
  • Page 57: Product Overview - Machine Orientation

    INTRODUCTION Product overview - Machine orientation The terms right-hand and left-hand, when used in this manual, indicate the right and left sides of the machine as seen from the operator's seat. RAIL14TLB0377FA A – Driving and front loader operation B – Backhoe operation 1.
  • Page 58 INTRODUCTION RAIL12TLB0138FA 1. Loader bucket 6. Backhoe bucket 2. Bucket cylinders 7. Stabilizer (shown in transport position) 3. Cab 8. Fuel tank and operator's step 4. Boom 9. Loader lift cylinder 5. Dipper (Extendahoe shown) 10. Lift arm support strut 47860801 25/03/2015...
  • Page 59 INTRODUCTION 47860801 25/03/2015...
  • Page 60 SERVICE MANUAL Engine 580N Four-Wheel Drive (4WD) TIER 3 , 580N Two-Wheel Drive (2WD) TIER 3 , 580N Two-Wheel Drive (2WD) TIER 3 , 580SN Four-Wheel Drive (4WD) TIER 3 , 580SN Four-Wheel Drive (4WD) TIER 3 , 580SN Two-Wheel Drive (2WD)
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