Case 595SLE Service Manual

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595SLE/595LSP LOADER BACKHOE SERVICE MANUAL

DIVISION/SECTION

GENERAL

Standard torque specifications and loctite product chart .................................1001

Fluids and lubricants ........................................................................................1002

ENGINE

Engine and radiator removal and installation...................................................2000

Specifications details .......................................................................................2401

FUEL SYSTEM

ELECTRICAL

Electrical schematic .........................................................................................4001

Battery..............................................................................................................4003

Starter motor ....................................................................................................4004

Removal and installation of electrical components ..........................................4005

Alternator .........................................................................................................4007

Steering, loader and backhoe calibration.........................................................4008

STEERING

Removal and installation of steering components ...........................................5000

Steering specifications, pressure checks and troubleshooting ........................5001

Steering control valve ......................................................................................5002

Steering cylinder ..............................................................................................5003

Front axle, four wheel drive machine/four wheel steer machine ......................5007

POWER TRAIN

Removal and installation of power train components ......................................6000

Transmission specifications, pressure checks and troubleshooting ................6002

Wheels and tyres .............................................................................................6003

Gear box ..........................................................................................................6007

Rear axle-four whell steer ................................................................................6008

BRAKES

Removal and installation of brake components ...............................................7000

Disassembly and assembly of brake components...........................................7003

HYDRAULICS

Removal and installation of hydraulic components ..........................................8001

Hydraulic specifications, troubleshooting and pressure checks.......................8002

Cleaning the hydraulic system .........................................................................8003

Hydraulic pump and unloader valve.................................................................8004

Loader control valve.........................................................................................8005

Cylinders ..........................................................................................................8006

Backhoe control valve......................................................................................8007

Extending dipperstick control valve..................................................................8008

Priority demand valve ......................................................................................8010

MOUNTED/EQUIPMENT

Pedals and levers ............................................................................................9001

Loader..............................................................................................................9006

Cab and Rops ..................................................................................................9007

Backhoe ...........................................................................................................9008

Seat and seat belt ............................................................................................9009

Removal and installation of components .........................................................9011

Case

Table of contents

Cre 7-22470GB

SECTION N°

REFERENCE N°

Printed in France

November 1999

7-79451GB

7-22480GB

7-21290GB

7-26610GB

7-26620GB

7-21330GB

7-21340GB

7-21350GB

7-23790GB

7-26530GB

7-23810GB

7-21900GB

7-21390GB

7-21400GB

7-21890GB

7-22540GB

7-21430GB

7-22550GB

7-22560GB

7-21600GB

7-23840GB

7-23190GB

7-23210GB

7-26630GB

7-21520GB

7-23250GB

7-23280GB

7-26120GB

7-23290GB

7-21560GB

7-21570GB

7-23360GB

7-26140GB

7-26600GB

7-26710GB

7-23830GB

7-23850GB

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Page 1 595SLE/595LSP LOADER BACKHOE SERVICE MANUAL Table of contents DIVISION/SECTION SECTION N° REFERENCE N° GENERAL Standard torque specifications and loctite product chart .........1001 7-79451GB Fluids and lubricants ..................1002 7-22480GB ENGINE Engine and radiator removal and installation...........2000 7-21290GB Specifications details ..................2401 7-26610GB...
Page 2 Cre 7-22470GB Issued 11-99...
Page 4 1001-2 TABLE OF CONTENTS TORQUE SPECIFICATIONS - DECIMAL HARDWARE ..................2 TORQUE SPECIFICATIONS - METRIC HARDWARE..................... 3 TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS................4-5 LOCTITE PRODUCT CHART ..........................6 TORQUES SPECIFICATIONS (DECIMAL HARDWARE) Use the torques in this chart when special torques Grade 8 Bolts, are not given.
Page 5 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
Page 6 1001-3 TORQUE SPECIFICATIONS (METRIC HARDWARE) Use the following torques when specifications are not Grade 10.9 Bolts, given. Nuts and Studs These values apply to fasteners with coarse threads as received from supplier, plated or unplated, or when lubricated with engine oil. These values do not 10.9 apply if graphite or Molydisulfide grease or oil is used.
Page 7 1001-4 TORQUE SPECIFICATIONS (STEEL HYDRAULIC FITTINGS) Tube OD Thread Pound- Newton Tube OD Thread Pound- Newton Hose ID size inches metres Hose ID size inches metres 37 Degree Straight threads flare fitting with O-ring 1/4 inch/ 1/4 inch/ 7/16-20 6 to 12 8 to 16 7/16-20 12 to 19...
Page 8 1001-5 TORQUE SPECIFICATIONS (STEEL HYDRAULIC FITTINGS) Nom. SAE Thread Pound- Newton Thread Pound- Newton Tube OD dash size size inches metres size inches metres O-ring boss end fitting O-ring face seal end or lock nut 1/4 inch/ 9/16-18 10 to 12 14 to 16 7/16-20 17 to 20...
Page 9 1001-6 LOCTITE PRODUCT CHART Dark 24 h Form a Gasket (works with oil, fuel or greas) Pliable brown Yellow Fast Weatherstrip adhesive Clear Parts cleaner fluid Blue 0.076 65/164 -54 to +122 6 min/24 h Wicking threadlocker in lbs Purple 0.127 86/50 -54 to +150...
Page 10 1001-7 *445 White/ 6.35 140 psi -54 to +82 5 min/24 h Fast setting 2 part epoxy Black *454 Clear 0.254 224 psi -54 to +82 15 sec/24 h Surface insensitive gel instant adhesive *495 Clear 0.101 175 psi -54 to +82 20 sec/24 h General purpose instant adhesive *496...
Page 11 1001-8 Yellow Primer T Clear Activator for structural adhesives Clear Cleaning solvent Green Primer N Silver -54 to +878 Anti-seize lubricant Cre 7-79451GB Issued 11-99...
Page 13: Table Of Contents
1002-2 TABLE OF CONTENTS CAPACITIES AND LUBRICANTS..........................3 ENGINE OIL RECOMMENDATIONS........................4 Oil viscosity/Oil operating range..........................4 FLUIDS AND LUBRICANTS ............................. 5 Hydraulic fluid................................ 5 Transmission component oil ..........................5 Grease .................................. 5 Anti-freeze/anti-corrosion ............................5 Fuel ..................................5 Fuel storage ................................5 ENVIRONMENT ................................
Page 14: Capacities And Lubricants
1002-3 CAPACITIES AND LUBRICANTS Engine Oil Capacity with filter replacement ......................10.7 litres Type of oil ....................refer to “Engine oil recommendations” Engine cooling system Capacity ..............................16.5 litres Type of collant solution ..................refer to “Fluids and lubricants” Fuel tank Capacity ..............................
Page 15: Engine Oil Recommendations
1002-4 ENGINE OIL RECOMMENDATIONS The engine oil to be used depends on the ambient Temperate climates temperature. -15°C to +30°C Use only oil of the API/CD category. Oil type SAE 10 w 30 NOTE : Do not put any performance additive or other Hot climates additive in the sump.
Page 16: Fluids And Lubricants
1002-5 FLUIDS AND LUBRICANTS Fluids and lubricants must have the correct properties for each application. WARNING : The condition of use for individual fluids and lubricants must be respected. Anti-freeze/anti-corrosion Hydraulic fluid Use anti-freeze in all seasons to protect the cooling Hydraulic fluid is specially designed for the high pres- system from corrosion and all risk of freezing.
Page 17: Environment
1002-6 ENVIRONMENT Before carrying out any maintenance operation on Consult a local recycling or environmental centre, to the machine and before disposing of used fluids or obtain information on the correct method of disposing lubricants, always think of the environment. Never of these materials.
Page 19 2000-2 TABLE OF CONTENTS SPECIFICATIONS..............................3 SPECIAL TORQUE SETTINGS ..........................3 TOOLS REQUIRED ..............................3 RADIATOR REMOVAL .............................4 PERSPECTIVE VIEW ............................... 6 ENGINE REMOVAL ..............................7 INSTALLATION ...............................13 WARNING : This symbol is used in this manuel to indicate important safety messages. When ever you see this symbol, carefully read the message that follows, as there is a risk of serious injury.
Page 20 2000-3 SPECIFICATIONS Cooling System capacity : System capacity ..............................9.8 L Expansion reservoir capacity..........................1 L Engine/Radiator capacity.............................6.6 L Coolant solution..........................See section 1002 SPECIAL TORQUE SETTINGS Torque converter mounting bolts ........................41 Nm Engine mounting bolts ..........................M16 280 Nm Engine mounting nuts..........................M10 48 Nm Transmission mountings.........................
Page 21 2000-4 RADIATOR REMOVAL STEP 9 Put identification tags on all disconnected hoses and wires. Close disconnected hoses and fittings with Tag and disconnect the wires on the audible warning caps and plugs. device. STEP 1 STEP 10 Park the machine on a level surface. Raise the loader Tag and disconnect the wires on the hydraulic filter and install the support strut to hold the loader.
Page 22 2000-5 STEP 12 STEP 15 Loosen the clamp and disconnect the lower radiator hose (3). STEP 16 Loosen the clamp and disconnect the air cleaner hose (4). STEP 17 CI98G517 Position a suitable drainage container beneath the hydraulic hose (5) and disconnect the hose from the CI98G516 oil cooler (9).

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Case 595SLE Service Manual

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Summary of Contents for Case 595SLE

Page 13: Table Of Contents

Page 14: Capacities And Lubricants

Page 15: Engine Oil Recommendations

Page 16: Fluids And Lubricants

Page 17: Environment

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