Related Manuals for Case 570NXT
Summary of Contents for Case 570NXT
- Page 1 570NXT Tier 4 Tractor Loader from PIN NCC570600 SERVICE MANUAL Part number 47441594 edition English September 2012...
- Page 2 Contents INTRODUCTION Engine..................10 Engine and crankcase ..............10.001 Fuel tanks .
- Page 3 Three-point hitch cylinder..............35.116 Remote control valves .
- Page 4 Cab/Platform harnesses and connectors..........55.510 Cab engine controls .
- Page 5 INTRODUCTION 47441594 27/09/2012 Find manuals at https://best-manuals.com...
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Page 6: Table Of Contents
Contents INTRODUCTION Safety rules ..................3 Safety rules Ductile iron . -
Page 7: Safety Rules
NOTICE: Extreme working and environmental conditions require shortened service intervals. Use Case fluids, lubricants, and filters for the best protection and performance of your machine. All fluids, lubricants, and filters must be disposed of in compliance with environmental standards and regulations. Contact your dealer with any questions regarding the service and maintenance of this machine. -
Page 8: Safety Rules Ductile Iron
INTRODUCTION Safety rules Ductile iron DANGER Improper operation or service of this machine can result in an accident. Any unauthorized modifications made to this machine can have serious consequences. Consult an authorized dealer on changes, additions, or modifications that may be required for this machine. Do not make any unauthorized modifications. -
Page 9: Safety Rules
INTRODUCTION Safety rules Before welding on the machine you must do the following. If you have any questions about welding on the machine contact your dealer. Disconnect the batteries. • Disconnect the alternator terminal wires. • Disconnect the instrument cluster. •... -
Page 10: Safety Rules
INTRODUCTION Safety rules Unless otherwise instructed, always perform these steps before you service the machine: Park the machine on a flat, level surface. Place the loader bucket on the ground, with the bottom of the loader bucket parallel to the surface. Place the direction control lever and the transmission in neutral. -
Page 11: Basic Instructions Important Notice Regarding Equipment Servicing
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. -
Page 12: Basic Instructions Battery
INTRODUCTION Basic instructions Battery WARNING Explosive gas! Batteries emit explosive hydrogen gas and other fumes while charging. Ventilate the charging area. Keep the battery away from sparks, open flames, and other ignition sources. Never charge a frozen battery. Failure to comply could result in death or serious injury. W0005A WARNING Hazardous chemicals! - Page 13 INTRODUCTION Disconnect the negative battery cable from the neg- ative battery terminal. RCPH11TLB003AAM Master disconnect switch (if equipped) Enable or disable electrical power from the machine bat- teries to the electrical components using the master dis- connect switch, located on the right hand side of the en- gine.
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Page 14: Basic Instructions Fuse And Relay Locations
INTRODUCTION Basic instructions Fuse and relay locations The machine is equipped with three fuse box locations. In the front console, a side console box and an external location. Front console - Engine Control Unit (ECU) fuse and relay Open the manual storage compartment located in front of the steering wheel. - Page 15 INTRODUCTION Side console box Find the fuse cover panel on the right hand side below the loader control handle. Loosen both retaining screws and remove the panel cover. RAPH12UTL0106AA RAPH12UTL0122AA Remove the fuse box covers as needed. RAPH12UTL0117AA RAPH12UTL0118BA 47441594 27/09/2012...
- Page 16 INTRODUCTION Refer to the decal on the interior side of the panel cover for fuse, relay, and/or diode functions. RAPH12UTL0121AA Glow-plug Control Unit (GCU) fuse Raise the loader arm and engage the safety support. Lift the engine hood. Locate the 60 A fuse box for the GCU on the right hand side of the engine.
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Page 17: Basic Instructions Fuse, Relay And Diode Icon Definitions
INTRODUCTION Basic instructions Fuse, relay and diode icon definitions Right hand side console panel Power Shuttle 84386682A Fuse icon definitions Symbol Function Engine Control Unit (ECU) B+ Instrument cluster key ON Instrument cluster B+ Rear lights Rear wipers/washers 47441594 27/09/2012... - Page 18 INTRODUCTION Function Symbol Transmission differential lock Tail lights Cigarette lighter plugs 4WD, Ride Control Dome light Radio B+ Horn Blower motor Key switch 2WD, Ride Control Quick coupler, EH Clam, Radio Key ON SAHR brake Comfort Steer Customer B+ 47441594 27/09/2012...
- Page 19 INTRODUCTION Function Symbol Head lights Front work lights Turn signal, Hazards Front wiper/washer High beam Beacon Transmission de-clutch Customer key ON Relay icon definitions Symbol Function Transmission De-clutch relay Transmission lock relay Start relay Spring Applied Hydraulic Release (SAHR) park brake relay SAHR park brake transmission cutout relay Forward relay...
- Page 20 INTRODUCTION Function Symbol A/C relay Comfort Steer relay Reverse relay Neutral relay Starter interlock relay Diode icon definitions Symbol Function Quick coupler diode #1 Quick coupler diode #2 Quick coupler diode #3 Quick coupler diode #4 Quick coupler diode #5 Reverse signal diode (Power Shuttle only) Forward signal diode (Power Shuttle only) Torque control diode...
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Page 21: Basic Instructions Diagnostic Service Tool Port
INTRODUCTION Basic instructions Diagnostic service tool port The diagnostic/service tool port is located in the fuse box at the side console. Connect the Electronic Service Tool (EST) or DATAR to this port to update software and/or perform service and diagnostic tests. Turn the thumb screws (1) to loosen the panel cover (2) for the fuse box. -
Page 22: Basic Instructions Welding On The Machine
INTRODUCTION Basic instructions Welding on the machine Contact your dealer if you have any questions before welding on this machine. The following procedures must be completed before welding. Remove the battery cover and disconnect the batteries. RCPH10TLB429AAF Disconnect the alternator terminal wires. RCPH11TLB005BAD Disconnect the engine control unit (ECU) Remove the cover from the steering column shroud. - Page 23 INTRODUCTION Disconnect the instrument cluster. Remove the instrument cluster panel. Disconnect all connectors from the back of the panel. RAIL12FRK1169FA Disconnect the controller for the loader 4 in 1 bucket • or auxiliary hydraulics, if equipped (one connector, located under the loader valve at the rear, left un- derside of the machine).
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Page 24: Basic Instructions Coolant Shutoff Valve
INTRODUCTION Basic instructions Coolant shutoff valve The heater coolant shutoff valve controls the flow of hot coolant to the heater. In warm ambient temperatures, turn the shutoff • valve clockwise to stop hot coolant flow to the heater. In cold ambient temperatures, turn the shutoff valve •... -
Page 25: Basic Instructions Loader Lift Arm
INTRODUCTION Basic instructions Loader lift arm WARNING Crushing hazard! If you service the machine with the loader lift arms raised, always use the support strut. Remove the retaining pin and place the support strut onto the cylinder rod. Install the retaining pin into the support strut. - Page 26 INTRODUCTION Lower supported loader lift arms: Raise the lift arms so that the end of the support strut no longer rests on the cylinder. Shut down the engine. RCPH10TLB227AAF Remove the retaining pin from the support strut. Raise the support strut up to the storage position and secure with the retaining pin, as shown.
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Page 27: Basic Instructions Hood
INTRODUCTION Basic instructions Hood Open the hood: Shut down the engine. Turn the handle counter-clockwise to release the hood latch. RCPH10TLB166AAF Lift the hood and rotate forward. RCPH10TLB356AAF NOTICE: To avoid damage to the hood parts, always close the hood before moving the loader. Close the hood: Lower the hood. -
Page 28: Torque Minimum Tightening Torques For Normal Assembly
INTRODUCTION Torque Minimum tightening torques for normal assembly METRIC NON-FLANGED HARDWARE NOM. LOCKNUT LOCKNUT SIZE CL.8 CL.10 CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9 CLASS 8 NUT CLASS 10 NUT BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.2 N·m (19 lb 2.9 N·m (26 lb... - Page 29 INTRODUCTION METRIC FLANGED HARDWARE NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10 W/CL8.8 W/CL10.9 BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb...
- Page 30 INTRODUCTION Manufacturer's Identification Property Class Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60 ° apart indicate Class 10 properties, and marks 120 ° apart indicate Class 8. INCH NON-FLANGED HARDWARE LOCKNUT LOCKNUT NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT GrB W/ Gr5 GrC W/ Gr8...
- Page 31 INTRODUCTION INCH FLANGED HARDWARE NOM- LOCKNUT LOCKNUT SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL GrF W/ Gr5 GrG W/ Gr8 SIZE BOLT BOLT UNPLATED PLATED UNPLATED PLATED or PLATED W/ZnCr or PLATED W/ZnCr SILVER GOLD SILVER GOLD 12 N·m (106 lb 13 N·m (115 lb...
- Page 32 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 Grade Identification Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3) Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches...
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Page 33: Torque Standard Torque Data For Hydraulics
INTRODUCTION Torque Standard torque data for hydraulics INSTALLATION OF ADJUSTABLE FITTINGS IN STRAIGHT THREAD O RING BOSSES Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove (4). - Page 34 INTRODUCTION PIPE THREAD FITTING TORQUE PIPE THREAD FITTING Torque (Maximum) Thread Size Before installing and tightening pipe fittings, clean the 1/8-27 13 N·m (10 lb ft) threads with a clean solvent or Loctite cleaner and apply 1/4-18 16 N·m (12 lb ft) sealant L ®...
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Page 35: Abbreviation Measurements
INTRODUCTION Abbreviation Measurements Typical applications Metric unit Imperial unit Name Symbol Name Symbol Area (Land area) acre hectare square meter m² square foot ft² square inch in² square millimeter mm² square inch in² Electricity ampere ampere volt volt microfarad µF microfarad µF Ω... - Page 36 INTRODUCTION Typical applications Metric unit Imperial unit Name Symbol Name Symbol Temperature (other than Thermodynamic) degrees Celsius °C degrees Fahrenheit °F Time hour hour minute minute second second Torque (includes Bending moment, Moment of force, and Moment of a couple) newton meter pound foot lb ft...
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Page 37: Capacities
INTRODUCTION Capacities Engine crank case Specification: CJ-4 SAE 10W-40( API CJ-4) UTELA NITEK ENGINE OIL Capacity: With filter change 8.00 l (8.45 US qt) Fuel tank Specification: No. 2 ultra low sulfur diesel Capacity: 151 l (40 US gal) Cooling system... -
Page 38: Consumables
INTRODUCTION Consumables CJ-4 Oils – Tier 4 F5C emissions equipped machines Recommended operating temperature range 0W-40 CJ-4 UNITEK to MAT3521 API CJ–4 0W-40 10W-40 CJ-4 UNITEK to CNH MAT3521 API CJ–4 10W-40 15W-40 CJ-4 UNITEK to CNH MAT3521 API CJ–4 15W-40 -40 °C -30 °C -20 °C... - Page 39 INTRODUCTION Prior to adding dye, connect the black light to the machines battery and investigate suspected areas. Once suspected leak areas are found, attempt to trace the leak completely to the origin. NOTE: At the origin, the leak should be the brightest in color.
- Page 40 INTRODUCTION Diesel fuel Use No. 2 diesel fuel in the engine of this machine. The Specifications for acceptable No. 2 Diesel Fuel use of other fuels can cause the loss of engine power and API gravity (minimum) high fuel consumption. Flash point (minimum) 60 °C (140 °F) * Cloud point (maximum)
- Page 41 Torque Standard torque data for hydraulics Loctite® 545 Torque Standard torque data for hydraulics Tutela Unitek CJ-4 engine oil Capacities SAE 10W-40 CNH XHD Premix Capacities CASE Akcela HY-TRAN® Capacities Ultra™ hydraulic transmission CASE Akcela HY-TRAN® Capacities Ultra™ hydraulic transmission Tutela Transaxle fluid SAE Capacities...
- Page 42 47441594 27/09/2012...
- Page 43 SERVICE MANUAL Engine 570NXT 47441594 27/09/2012...
- Page 44 Engine and crankcase ..............10.001 570NXT Fuel tanks .
- Page 45 CONSUMABLES INDEX Consumable Reference PAGE Loctite® 767 Anti-seize Particulate filters - Assemble 10.501 / 17 Loctite® 767 Anti-seize Particulate filters - Assemble 10.501 / 18 47441594 27/09/2012...
- Page 46 47441594 27/09/2012...
- Page 47 Engine - 10 Engine and crankcase - 001 570NXT 47441594 27/09/2012 10.001 / 1...
- Page 48 Contents Engine - 10 Engine and crankcase - 001 TECHNICAL DATA Engine General specification ............... 3 Speeds stall test check sheet .
- Page 49 Engine - Engine and crankcase Engine - General specification Model Diesel, F5HFL413D*A Type Four cylinder, turbocharged Firing order 1 - 3 - 4 - 2 Bore and stroke 99mm x 110mm (3.9 in x 4.33 in) Displacement 3.4 l (207 in³) Compression ratio 16.5 to 1 Fuel injection...
- Page 50 Engine - Engine and crankcase Engine - Exploded view Bolt Washer Bolt Bracket, Left hand engine mount Washer Mount Bracket, Right hand engine mount Washer 47441594 27/09/2012 10.001 / 4...
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