AGCO Valtra BC 800 Operator's Manual
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AGCO Valtra BC 800 Operator's Manual

AGCO Valtra BC 800 Operator's Manual

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Operator's Manual
BC 800
Combine
BC7800
BC8800
Canoas
AGCO do Brasil - Av. Guilherme Schell, 10260 –
Canoas/ RS
April 2017
VALTRA is a worldwide brand of AGCO
ACW1493520
© AGCO 2017
Original Operator's Manual
English

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  • Page 1 Operator's Manual BC 800 Combine BC7800 BC8800 Canoas AGCO do Brasil - Av. Guilherme Schell, 10260 – Canoas/ RS April 2017 VALTRA is a worldwide brand of AGCO ACW1493520 © AGCO 2017 Original Operator's Manual English...
  • Page 2 Contents BC800 TIERIII OM EN 1. Safety 1.1 General Information 1.2 Travel on Public Roads 1.3 Safety in Maintenance 1.4 Safety 1.5 Safety Decals 2. General Information 2.1 Introduction 2.2 Units of Measurement 2.3 Replacement Parts 2.4 Location of the Serial Number Identification Plate 2.5 Dealer Information 2.6 Main components of the machine 2.7 How a Combine Works...
  • Page 3 3.38 Stone traps 3.39 Threshing Rotor 3.40 Concaves 3.41 Separator Grate 3.42 Upper Sieve Pre-cleaner 3.43 Separation Grill Pan 3.44 Cleaning sieve (vibration system) 3.45 Cleaning Fan 3.46 Clean Grain and Return Systems 3.47 Grain Tank 3.48 Unloading Material 3.49 Combine Harvesting Configuration Guidelines 3.50 Changing the speed of the beater cylinder 4.
  • Page 4 6.2 Processing 6.3 Engine 6.4 Propulsion hydrostatic system 6.5 Hydraulic system 6.6 Terminal 6.7 Fieldstar® II 7. Specifications 7.1 Harvest system 7.2 Engine 7.3 Transmission and rear axle 7.4 Hydraulic 7.5 Electrical system 7.6 Weights and dimensions 7.7 Capacities 7.8 Wheels and Tyres 7.9 Headers 8.
  • Page 5 Find manuals at https://best-manuals.com...

  • Page 6: Table Of Contents

    Table of contents 1. Safety 1.1 General Information ........... . . 17 1.1.1 Safety Alert Symbol .
  • Page 7 Table of contents BC 800 ACW1493520 Find manuals at https://best-manuals.com...

  • Page 8: General Information

    1. Safety 1.1 General Information GUID-796C6EC2-5758-4951-9EAB-7FDEDE2043B9 [V1] 1.1.1 Safety Alert Symbol The safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Look for the safety alert symbol both in this manual and on safety signs on this machine. The safety alert symbol will direct your attention to information that involves your safety and the safety of others.

  • Page 9: A Word To The Operator

    1. Safety Replace any safety signs that can not be read or are missing. Clean the machine surface thoroughly with a cleaning solution before replacing signs. Replacement safety signs are available from your dealer. GUID-FB1B067D-7F26-4FEC-9A6E-57B2BE81A029 [V1] 1.1.4 A Word to the Operator It is YOUR responsibility to read and understand the safety section in this manual and the manual for all attachments before operating this machine.

  • Page 10: Operator Manual

    1. Safety GUID-0A4C1D46-9B09-437E-983C-DA420C25E73C [V1] 1.1.4.1 Operator Manual This manual covers general safety practices for this machine. The Operator Manual must always be kept with the machine. Right-hand and left-hand, as used in this manual, are determined by facing the direction the machine will travel when in use.

  • Page 11: General Information

    1. Safety GUID-3216580D-2230-4529-884F-F51C4566FA56 [V1] 1.1.6.1 General Information When parking, park the machine on a solid level surface and lower the header to the ground. Put all controls in neutral and apply the parking brake. Stop the engine and take the key with you. WARNING: A sudden loss of hydraulic pressure can cause the header to drop without...

  • Page 12: Ppe (Personal Protection Equipment)

    1. Safety Never allow anyone on any part of the combine or attachments except in the operator's seat and the instructor seat when the engine is running. Do not to get on or off the combine while the combine is moving. GUID-5030F6C4-1831-45B3-A58A-F8409CA3A2DE-high.jpg [High] Fig.

  • Page 13: Seat Instructions

    1. Safety GUID-86D79E2F-DE06-4A61-83A9-E37EB59D8705 [V1] 1.1.6.3 Seat Instructions Securely fasten the seat belt before operating the machine. Always remain seated and have the seat belt fastened while operating the machine. Replace the seat belts when they become worn or broken. Never wear a seat belt loosely or with slack in the belt system.

  • Page 14: Exhaust Warning

    1. Safety Do not operate the machine with the drive shaft shields open or removed. Entanglement in rotating drive shafts can cause serious injury or death. Stay clear of rotating components. Make sure rotating guards turn freely. GUID-CF8C5C96-A386-4257-9BFF-19FCDE0B1195-high.jpg [High] Fig. 14 GUID-27D93D94-C913-4D3C-A954-5A2F85C4B17C [V1] 1.1.6.5 Exhaust Warning Never operate the engine in a closed building...

  • Page 15: Handrails

    1. Safety GUID-161C3DA5-4E98-4DAA-BCC4-1D3CEE0CD91D [V1] 1.1.6.7 Handrails Face the ladder and use the handrails when getting on or off the machine. GUID-9463C433-AF78-4061-8EE9-11F493C348B8-high.jpg [High] Fig. 17 BC 800 ACW1493520...

  • Page 16: Travel On Public Roads

    1. Safety GUID-CF6FC302-D1FD-4D99-B382-E9DD7823344D [V1] 1.2 Travel on Public Roads Make sure you understand the speed, brakes, steering, stability, and load characteristics of this machine before you travel on public roads. Use good judgment when traveling on public roads. Maintain complete control of the machine at all times.

  • Page 17: Safety In Maintenance

    1. Safety GUID-1A905109-F955-4B9D-B589-F53C37915BAB [V1] 1.3 Safety in Maintenance GUID-E5C9B0E0-D3E4-4098-A935-DFE8F436FC55 [V1] 1.3.1 General Information Before doing any unplugging, lubricating, servicing, cleaning, or adjusting of the machine: • Park the machine on a solid level surface. • Make sure the transmission is in gear and apply the parking brake.
  • Page 18 1. Safety Do not operate the machine with the drive shafts shields open or removed. Entanglement in rotating drive shafts can cause serious injury or death. Stay clear of rotating components. Make sure rotating guards turn freely. A loose yoke can slip off a shaft and result in injury to persons or damage to the machine.

  • Page 19: Fire Prevention And First Aid

    1. Safety GUID-58F4B03F-6549-4093-9A80-70B738E53DA1 [V1] 1.3.2 Fire Prevention and First Aid Be prepared for emergencies. Keep a first aid kit handy for treatment of minor cuts and scratches. Due to the nature of the crops this machine will operate in, the risk of fire is of concern. Always carry one or more fire extinguishers of the correct type.

  • Page 20: Checking For High Pressure Leaks

    1. Safety GUID-FC1904D2-6F85-4B7A-B233-B5CAAE70D515 [V1] 1.3.3 Checking for High Pressure Leaks Fluid leaking from the hydraulic system or the fuel injection system under high pressure can be very hard to see. The fluid can go into the skin causing serious injury. Fluid injected into the skin must be surgically removed within a few hours.
  • Page 21 1. Safety The engine is equipped with an auxiliary electric starter. Before carrying out any welding repairs on the combine, loosen the electrical cables of the alternator. Do not use aerosol starter fluid as a starting aid. The intake manifold heaters can ignite starter fluid, resulting in an explosion.

  • Page 22: Adding Fuel

    1. Safety GUID-4DC9DA48-F6DC-420C-8487-394898CC435D [V1] 1.3.5 Adding Fuel Always stop the engine before adding fuel. Keep open flames and electrical sparks away from the area. Do not smoke while adding fuel. GUID-1071EBC2-9F13-4FA6-834C-CD8B0F741978-high.jpg [High] Fig. 34 GUID-743CEB5C-F60B-49CE-9F04-32BD463F42DC [V2] 1.3.6 DEF safety DEF (Diesel Exhaust Fluid) is stored in its own tank (1) on the right-hand side of the combine.

  • Page 23: Battery Safety

    1. Safety GUID-BA43DB84-FC09-4533-963C-56B0787412D9 [V2] 1.3.7 Battery Safety Electric batteries release highly flammable hydrogen gas. Keep lit smoking materials, naked flames and electrical sparks away from the battery. Do not put tools or other conductive materials on a battery. Be careful when connecting jumper cables to the machine.

  • Page 24: Accumulator Safety

    1. Safety GUID-DA005B33-C42A-4024-A4DD-7410A5B43BC8 [V2] 1.3.9 Accumulator Safety DANGER: Accumulator Safety The accumulator should only be charged or replaced by an authorized dealer. The accumulator (1) is charged with dry nitrogen gas. Use only dry nitrogen when charging the accumulator. Do not use air or oxygen, as this would cause an explosion.

  • Page 25: Safety

    1. Safety GUID-2DA8DA66-1DD4-47E6-8FA4-8BFBACC1C8AD [V1] 1.4 Safety GUID-A98CCAA8-312A-4436-AAAA-04D1C1E9C5C8 [V2] 1.4.1 Warning Lights The combine is equipped with amber warning lights. Use the warning lights pursuant to local traffic and road regulations. The warning light switch (1) is used to activate the warning lights.

  • Page 26: Parking Brake

    1. Safety GUID-15B71562-4791-4411-BB7E-404F7CDF0544 [V1] 1.4.4 Parking Brake The combine is equipped with a parking brake. Engage the parking brake when the combine is parked or the engine is shut off. The parking brake lever (1) is used to engage the parking brake.

  • Page 27: Safety Decals

    1. Safety 1.5 Safety Decals GUID-2490F3F0-BF99-4C0A-B68C-3303FFDB90CC [V3] 1.5.1 Location of decals GUID-D8768770-FB4C-4B38-8AF9-DFC8E00284FA-high.jpg [High] Fig. 46 BC 800 ACW1493520...
  • Page 28 1. Safety GUID-A22957F1-C4B2-4D3E-BA65-34B6F69DF577-high.jpg [High] Fig. 47 GUID-2D7444BA-8678-47A7-96C0-1A75156358F4-high.jpg [High] Fig. 48 BC 800 ACW1493520...

  • Page 29: Item Description

    1. Safety GUID-117C4744-D0A2-4B49-8F54-AFD3220446F4-high.jpg [High] Fig. 49 Item Description Quantity Slow moving vehicle warning triangle Amber reflector DANGER: High voltage WARNING: Safety belt Horn Emergency Exit WARNING: Remove the key WARNING: Read the operator's manual DANGER: Shields in place BC 800 ACW1493520...

  • Page 30: Danger: Explosion

    1. Safety Item Description Quantity (10) DANGER: Explosion (11) DANGER: Explosion (12) DANGER: Grain tank (13) DANGER: Rotary belt (14) DANGER: Cylinder stop (15) WARNING: Fluid pressure (16) Red reflector (17) Red/orange reflector (18) Yellow reflector (19) WARNING: Engine fan (20) WARNING: Crushing / Keep hands away...
  • Page 31 1. Safety Item Description Quantity (26) WARNING: Rotary belt (27) WARNING: Stay clear (28) WARNING: Wait until stopped (29) Do not step (30) Do not step (31) DANGER: High voltage (32) WARNING: Auto-guide (33) WARNING: Read the operator's manual (34) External attachments (35) Ignition key...

  • Page 32: Safety Decals

    1. Safety GUID-CCC309B4-7D35-4A52-B77D-B8A1F7B462B3 [V2] 1.5.1.1 Safety decals Most of the safety decals consist of two panels. The hazard panel (1) illustrates the consequences of encountering the hazard. The prevention panel (2) illustrates the action required to avoid the hazard. GUID-5F6EBA01-DBD9-47A0-94A4-1E94DF788601-high.jpg [High] Fig.

  • Page 33: Danger

    1. Safety Electrical Shock Hazard (3) DANGER: Electrical shock / electrocution hazard - combine unloader. Stay clear of overhead power lines. GUID-8C0B1B14-BA16-411B-A404-5868CD78ADEC-high.jpg [High] Fig. 53 Safety belt (4) NOTE: Located inside the cab Hazard (C): Risk of falling and being run over by the machine Prevention (D): Fasten your safety belt when occupying the passenger seat while the machine...
  • Page 34 1. Safety Emergency exit (6) NOTE: Located inside the operator's cab. Pull the pin and push the window. GUID-1545A3DC-7226-4BA6-9C79-A35D3F537FC8-high.jpg [High] Fig. 56 Remove the key (7) NOTE: Located inside the operator's cab and the combine. Hazard (G): General safety alert. Prevention (H): Turn off the engine, remove the ignition key and make sure that all components have been stopped before performing any...
  • Page 35 1. Safety Close the shields (9) Hazard (K): Risk of crushing to arms and hands - chains and belts. Prevention (L): Close the side shields before starting the engine. GUID-D1084632-21F1-490C-A4C2-5F56A333F5BB-high.jpg [High] Fig. 59 Explosion (10) Hazard (M): Explosion hazard - the accumulators contain pressurized gas and oil.

  • Page 36: Grain Tank

    1. Safety Grain tank (12) Hazard (Q): The grain tank auger presents a serious risk of injury. Prevention (R): Do not enter or climb onto the grain tank while the engine is running. GUID-3E988877-83B1-4A31-8D95-B76E012E4848-high.jpg [High] Fig. 62 Rotary belt (13) Hazard (S): Finger amputation hazard - rotating components.

  • Page 37: Fluid Pressure

    1. Safety Fluid Pressure (15) Hazard (W): Danger of injection into the skin - leakage of high-pressure fluid. Prevention (X): Stop the engine, remove the key, and relieve the pressure before performing any servicing or repair work. Refer to the operator's manual for proper service procedures.

  • Page 38: Yellow Reflector

    1. Safety Yellow reflector (18) GUID-2F11642C-87AD-4429-82BA-46855A9A1D1F-high.jpg [High] Fig. 68 Engine fan (19) Hazard (Y): Amputation hazard - engine cooling fan. Prevention (Z): Turn off the engine and remove the key before performing any servicing or repair work. Stay clear of this area when the engine is running. GUID-A62B3107-72D0-472C-92D7-CE9E58C876B5-high.jpg [High] Fig.
  • Page 39 1. Safety Falls (21) Hazard (C): Danger of falling - grain tank or ladders. Prevention (D): Do not mount or dismount the machine when it is operating or moving. GUID-F58195C2-3826-4292-A135-9803FB68492F-high.jpg [High] Fig. 71 Feeder channel (22) Hazard (E): Falling or amputation. Prevention (F): Do not open, remove or enter the side shields while the machine is operating.
  • Page 40 1. Safety Hot surfaces/keep hands away (24) Hazard (I): Burns - hot surfaces. Prevention (J): Stay away and do not touch hot surfaces. GUID-12D3BB4D-10AD-4165-8FF0-B706BF0927F6-high.jpg [High] Fig. 74 Radiator/High pressure (25) Hazard (K): Burns - high-pressure steam and hot water. Prevention (L): Turn off the engine, remove the key and wait for the system to cool before removing the radiator cap.
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