Subscribe to Our Youtube Channel
Related Manuals for Pfeiffer Vacuum BASIC
Summary of Contents for Pfeiffer Vacuum BASIC
- Page 1 OPERATING INSTRUCTIONS Translation of the Original CALIBRATION SYSTEM BASIC Calibration system for vacuum gauges...
- Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new calibration system is designed to support you in your individual application with full performance and without malfunctions. The name Pfeiffer Vacuum represents high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.
-
Page 3: Table Of Contents
Switching off and venting the calibration system Interpreting calibration data Examples of measuring accuracies Maintenance General maintenance information Replacing the turbopump Decommissioning Recycling and disposal General disposal information Disposing of the calibration system Malfunctions Service solutions by Pfeiffer Vacuum 3/42... - Page 4 Table of contents Technical data and dimensions 12.1 General 12.2 Notes on standards and guidelines 12.3 Technical data 12.4 Dimensions Declaration of conformity 4/42...
- Page 5 Stickers on the product Tbl. 3: Abbreviations used in this document Tbl. 4: Limits of use of the product Tbl. 5: Conversion table: Pressure units Tbl. 6: Conversion table: Units for gas throughput Tbl. 7: Technical data for calibration system BASIC 5/42...
- Page 6 List of figures List of figures Fig. 1: Position of the stickers on the product Fig. 2: Structure Fig. 3: Vacuum diagram Fig. 4: Example of a calibration report, page 1 Fig. 5: Example of a calibration report, page 2 Fig.
-
Page 7: About This Manual
Keep the manual for future consultation. 1.1 Validity This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de- scribe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in this op- erating instructions refers to the product's current development status. -
Page 8: Pictographs
1.3.3 Stickers on the product This section describes all the stickers on the product along with their meanings. Rating plate The rating plate is located on the back of the housing. D-35614 Asslar Mod. Calibration System BASIC PS A30 xxx xxxxxxxx Fuse 16 A TÜV Rheinland... -
Page 9: Abbreviations
1.3.4 Abbreviations Abbreviation Meaning in this document Atmospheric pressure DAkkS Deutsche Akkreditierungsstelle (German Accreditation Body) Display and Control Unit from Pfeiffer Vacuum Deutscher Kalibrierdienst (German Calibration Service) Nominal diameter as size description High vacuum International Organization for Standardization Diaphragm vacuum pump [P:xxx] Electronic drive unit control parameters. -
Page 10: Safety
Safety instructions according to product’s life stages All safety instructions in this document are based on the results of a risk assessment. Pfeiffer Vacuum has taken into account all the relevant life stages of the product. Risks during transport WARNING Danger of serious injury due to falling objects Due to falling objects there is a risk of injuries to limbs through to broken bones. - Page 11 ► Take suitable safety precautions on-site for the compensation of the occurring torques. ► Before installing a vibration compensator, you must first of all contact Pfeiffer Vacuum. WARNING Use of gases other than nitrogen is hazardous to health Improper use of gases other than nitrogen is hazardous to health and causes injuries.
- Page 12 ► Close the dosing valve as soon as atmospheric pressure is attained in the vacuum chamber. ► Connect a safety valve to the vacuum chamber. ► Contact Pfeiffer Vacuum for a selection of suitable safety valves. CAUTION Danger of injury from bursting as a result of high pressure in the exhaust line Faulty or inadequate exhaust pipes lead to dangerous situations, e.g.
- Page 13 There is a risk of very serious injuries, including death, and extensive property damage. ► Follow the installation instructions for this turbopump. ► Observe the requirements regarding stability and design of the counter flange. ► Use only original accessories or fixing material approved by Pfeiffer Vacuum for the installation. 13/42...
-
Page 14: Safety Precautions
► Take suitable safety precautions on-site for the compensation of the occurring torques. ► Before installing a vibration compensator, you must first of all contact Pfeiffer Vacuum. WARNING Danger to life from electric shock in the event of a fault In the event of a fault, devices connected to the mains may be live. -
Page 15: Proper Use
Safety Parameter Limit value Rel. air humidity max. 80%, at T < 31 °C up to max. 50% at T < 40 °C Protection class Overvoltage category Permissible protection degree IP 20 Degree of pollution Ambient temperature 5°C to 30°C with convection cooling without gas throughput 5°C to 35°C with air cooling 5°C to 40°C with water cooling... - Page 16 Safety ● The causing of hazardous operating conditions by a presetting on the electronic drive unit that is contrary to the process ● Use of accessories or spare parts that are not listed in these instructions 16/42...
-
Page 17: Product Description
Product description 3 Product description 3.1 Structure The calibration system comprises a turbopump station HiCube 80 Eco as its main component and a fit- ted vacuum chamber. Depending on the respective configuration, several flange connections with vari- ous nominal diameters for vacuum gauges are featured on the top of the vacuum chamber. These flange connections are connected with blank flanges at the factory. -
Page 18: Function
Product description Fig. 3: Vacuum diagram 1 Dosing valve Turbopump 2 Flange connections for vacuum gauges Backing pump 3 Vacuum chamber Display and control unit 4 Butterfly valve Pirani/cold cathode transmitter 3.2 Function The dosing valve mounted centrally on the vacuum chamber provides central, manual gas intake regu- lation, and the Pirani/cold cathode gauge mounted on the vacuum chamber is a controller for the cali- bration system. -
Page 19: Identifying The Product
BASIC calibration system, including ● HiCube 80 Eco turbo pumping station ● Pirani/cold cathode gauge PKR 361 ● Dosing valve EVN 116 ● Butterfly valve ● Power supply cable, country-specific ● Operating instructions for calibration system BASIC and individual components 19/42... -
Page 20: Transportation And Storage
Transportation and Storage 4 Transportation and Storage 4.1 Transporting the calibration system WARNING Danger of serious injury due to falling objects Due to falling objects there is a risk of injuries to limbs through to broken bones. ► Take particular care and pay special attention when transporting products manually. ►... - Page 21 Transportation and Storage ► Maintain the permissible storage temperature. ► Avoid extreme fluctuations of the ambient temperature. ► Avoid high air humidity. ► Seal connections with the original protective caps. ► Protect the product with the original transport protection (where available). 21/42...
-
Page 22: Installation
► Close the dosing valve as soon as atmospheric pressure is attained in the vacuum chamber. ► Connect a safety valve to the vacuum chamber. ► Contact Pfeiffer Vacuum for a selection of suitable safety valves. WARNING Use of gases other than nitrogen is hazardous to health Improper use of gases other than nitrogen is hazardous to health and causes injuries. - Page 23 Installation Nitrogen reduces the incorporation (absorption) of water in the vacuum system. Reduced incorporation of water in the vacuum system facilitates shorter pumping times. Prerequisites ● Calibration system switched off Required gas ● Nitrogen (N , purity 99.9% or higher) Recommendations for use of nitrogen ►...
-
Page 24: Operation
► If necessary, wear protective gloves in accordance with standard EN 420. Additional parameter in the control panel The basic parameter set is set in the electronic drive unit ex-factory. For controlling con- nected external components (e.g. vacuum measuring instruments), additional parameters (extended parameter set) are available in the corresponding Pfeiffer Vacuum display and control panels. -
Page 25: Calibrating Vacuum Measuring Instruments
Operation 3. Perform a zero point adjustment <ZERO> for all UUC and reference gauges. 4. Perform an offset correction for the respective display and control units. 6.3 Calibrating vacuum measuring instruments NOTICE Property damage as a result of incorrect handling during calibration Improper handling during calibration causes damage to vacuum gauges or the calibration system. - Page 26 Operation Determining methods and reference gauges Calibration must be performed with dynamic or static pressure comparison depending on the respective pressure range. ► Pressure range < 0.1 hPa: Perform a dynamic direct comparison. – Recommended reference gauge: CMR 375 (pressure range of 10 to 10 hPa) ►...
-
Page 27: Switching Off And Venting The Calibration System
Additional parameter in the control panel The basic parameter set is set in the electronic drive unit ex-factory. For controlling con- nected external components (e.g. vacuum measuring instruments), additional parameters (extended parameter set) are available in the corresponding Pfeiffer Vacuum display and control panels. -
Page 28: Interpreting Calibration Data
Operation 6.5 Interpreting calibration data Calibration report Unit under calibration Test equipment: Calibration System Basic Ambient temperature (°C): Type: ActiveLine CMR363 Art.No.: PT R24 611 S.No.: 123456789 Reference gauges Reference 1: CMR 375 Art.No. PT R25 141 S.No.: 123456789 1234/D-K-12345-01-00/2016-12 DAkkS-No.:... -
Page 29: Examples Of Measuring Accuracies
Operation Fig. 5: Example of a calibration report, page 2 Procedure 1. Obtain the tolerances from the operating instructions of the vacuum gauges (UUC). 2. Compare the measured values with the permissible tolerances of the vacuum gauges for each pressure range after performing the calibration measurement. 3. -
Page 30: Measuring Accuracies Cmr 36X
Operation CMR 361 CMR 362 CMR 363 CMR 364 CMR 365 Combination 1,E-05 1,E-04 1,E-03 1,E-02 1,E-01 1,E+00 1,E+01 1,E+02 1,E+03 Pressure [hPa] Fig. 6: Measuring accuracies CMR 36x CMR 371 CMR 372 CMR 373 CMR 374 CMR 375 Combination 1,E-05 1,E-04 1,E-03... -
Page 31: Maintenance
Maintenance 7 Maintenance 7.1 General maintenance information WARNING Danger to life from electric shock during maintenance and service work The device is only completely de-energized when the mains plug has been disconnected and the tur- bopump is at a standstill. There is a danger to life from electric shock when making contact with live components. - Page 32 Maintenance Fig. 8: Removing the vacuum chamber 1 Vacuum chamber Cylinder screw (4×) 2 Butterfly valve Collar flange on turbopump 3 Intermediate flange Fasteners for holder (4× cylinder screw, washer, spring washer and hexagon nut) Procedure 1. Loosen the 4 cylinder screws on the collar flange of the turbopump. 2.
-
Page 33: Decommissioning
Decommissioning 8 Decommissioning Decommissioning the calibration system ► Refer to the information for turbopumping station HiCube 80 Eco. 33/42... -
Page 34: Recycling And Disposal
– Fluoroelastomers (FKM) – Potentially contaminated components that come into contact with media 9.2 Disposing of the calibration system Pfeiffer Vacuum calibration systems contain materials which must be recycled. 1. Disassemble the housing parts. 2. Disassemble all individual components. 3. Disassemble the electronic components. -
Page 35: Malfunctions
Malfunctions 10 Malfunctions Troubleshooting ► Refer to the information for turbopumping station HiCube 80 Eco. 35/42... -
Page 36: Service Solutions By Pfeiffer Vacuum
We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality. - Page 37 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.
-
Page 38: Technical Data And Dimensions
Technical data and dimensions 12 Technical data and dimensions 12.1 General This section describes the basis for the technical data of Pfeiffer Vacuum turbopumps. Technical data Maximum values refer exclusively to the input as a single load. ● Specifications according to PNEUROP committee PN5 ●... -
Page 39: Technical Data
230 VA Cable length Mode of operation Manual Vacuum chamber material Stainless steel, blasted with glass beads Weight 22.1 kg Tbl. 7: Technical data for calibration system BASIC Number and nominal diameter in accordance with respective variant of instrument 39/42... -
Page 40: Dimensions
Technical data and dimensions 12.4 Dimensions Ø Fig. 9: Dimensions Dimensions in mm 40/42... -
Page 41: Declaration Of Conformity
DIN EN 61326-1: 2013 EN 61000-6-4:2007/A1:2011 DIN EN 62061: 2013 EN 60204-1:2006/A1:2009 The authorized representative for the compilation of technical documents is Mr. Tobias Stoll, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Asslar, Germany. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43 35614 Asslar Germany (Daniel Sälzer)
Need help?
Do you have a question about the BASIC and is the answer not in the manual?
Questions and answers