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Dexter O-Series DN0120 Reversing XL Door On Premise Dryer Parts & Service Manual Part # 8533-125-001 7/21...
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Equipment Safety Warnings Symbols and Terminology Used in this Equipment Indicates an imminently hazardous situation, which if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation, which if not avoided could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
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Equipment Safety Warnings Symbols and Terminology Used in this Equipment Warning! Do not operate equipment if door glass is damaged in any way. Warning! Keep clear of rotating parts. Prohibited! Do not enter this equipment or space. Prohibited! Do not step or stand on this equipment. Prohibited! Do not operate without all guards and covers in place.
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Indicates an imminently hazardous situation, which if not avoided, will result in death or seri- ous injury. Indicates a potentially hazardous situation, which if not avoided could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
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WARNING • All washers and Dryers must be installed in ac- cordance to all applicable electrical, plumbing and all other local codes. • These installation and operation instructions are for use by qualified personnel only. To avoid injury and electrical shock, do not perform any servicing other than that contained in the installation and op- eration instructions, unless qualified.
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WARNING Children should be supervised to ensure they do not operate or play in or around equipment. Keep all panels in place to protect against electrical shock and injury and add rigidity to washer. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a...
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Warning! Do not operate equipment if door glass is damaged in any way. Warning! Keep clear of rotating parts. Prohibited! Do not enter this equipment or space. Prohibited! Do not step or stand on this equip- ment. Prohibited! Do not operate without all guards and covers in place.
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Prohibited! Do not attempt to open, touch, or pro- ceed before referring to the manual or unless quali- fied. Mandatory! Read all supporting documentation be- fore operating or maintaining equipment. Mandatory! Disconnect power before servicing equipment. Mandatory! Lock out and tag out before servicing this equipment.
Table of Contents Dexter Safety Guidelines Section 1: Specifications & Installation Specifications, Mounting Dimensions Specifications. & Dimensions......12-15 Section 2:Installation Instructions WARNING Dryer Installation & Clearances .......18 Dryer Make up air ..........19 These washers are equipped with devices and features Electrical Requirements........19 relating to their safe operation.
Section 2: Dryer Installation Part # 8533-125-001 7/21...
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Dryer Installation All commercial dryer installations must conform with local codes or, in the absence of local codes, with the latest edition of the National Fuel Gas Code ANSI Z223.1A. Canadian installations must comply with current Standard CAN/CGA-B149 (.1 or .2) Installation Code for Gas Burning Appliances or Equipment, and local codes if applicable.
MAKE-UP AIR Adequate make-up air must be supplied to replace air exhausted by dryers on all types of installations. Refer to specifications for the minimum amount of make-up air opening to outside for each dryer. This is a net requirement of effective area. Screens, grills or louvers, which will restrict the flow of air, must be con- sidered.
GAS REQUIREMENTS The complete gas requirements necessary to operate the dryer satisfactorily are listed on the serial plate located on the back panel of the dryer. An individual gas shutoff valve is recommended for each dryer and may be required by local code (not supplied). The inlet gas connection to the unit is 1/2 inch [12.7] pipe thread for T-30/T-50 and 3/4 inch [19.1] for the T-80/T-120.
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Never install a protective screen over the exhaust outlet. When exhausting a dryer straight up through a roof, the overall length of the duct has the same limits as exhausting through a wall. A rain cap must be placed on top of the exhaust and must be of such a type as to be free from clogging.
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WATER CONNECTION – OPTIONAL MODEL An uninterrupted water supply is required for models with the optional water dispensing fire response system. See the dryer dimension section for the location of the water line connection on the rear of the dryer. The thread size on the water valve is 3/4 - 11.5 NHT. The water supply pressure should be 40-120 psi (2.8-8.2 bar).
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OPERATING INSTRUCTIONS STARTING THE DRYER 1) Turn on power to the dryer. 2) Load the laundry. Place laundry in tumbler and close the door securely. Be sure laundry does not get caught between the door gasket and front panel when closing the door. Maximum load is the dry weight capacity listed in the specification sheet.
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AUTODRY CYCLES Autodry cycles will dry the load to the programmed percent remaining moisture. Avail- able moisture selections are: 25%, 20%, 15%, 10%, 7%, 5%, 3%, 1% and 0%. These can be changed by editing cycles within the Management View. When the desired mois- ture remaining target has been met, the dryer will advance to the next drying stage.
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O-SERIES DRYERS PROGRAMMING WITH DEXTERLIVE Our O-Series dryers are simple and easy to program using DexterLive.com. This guide will provide an overview of some of the features DexterLive offers and how to create the cycles that fit your location’s specific needs. Set-Up an Account and Location If you don’t already have a DexterLive account, it is easy to register at DexterLive.com.
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General Settings General settings will set the global parameters for your location. These parameters will impact all washers and dryers added to that location. Setting Options Notes Machine Display Language Multiple Changes the language of cycles, stages, and prompts that are displayed on the control. Individual cycles can still be set for different languages.
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Cycles The cycle page allows you to add, edit, copy, delete, or reorder cycles. Legend Edit Cycle Select anywhere on the cycle description (cycle name, target temp, material, or target) to open the cycle details for editing. Reorder Cycle Select and hold to move a cycle up or down in the listing. This will change the order it is displayed on the control.
Cycle Settings A cycle can be edited by selecting on the cycle name in the Cycles page. The name and language can be customized for that specific cycle. Setting Options Description Cycle Name User Entered Preset cycles come loaded with a name, but the user can customize the name, including using other languages.
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Temperature Off / Stages Records the maximum temperature reached at the desired Recording stage. This is important for certain applications where temperature is critical. Reversing For reversing dryers, this sets the time for which the tumbler Delay 30 secs will change directions. For instance, if set to 30 seconds, the 60 secs tumbler will rotate clockwise for 30 seconds, then reverse 90 secs...
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Stages – Auto Dry Auto Dry cycles are comprised of two stages – a heating stage and a cooldown stage. Stage Parameters Options Notes Temperature Preset Preset based on material type Auto Dry Level 100% - 75% Auto Dry level and Moisture Remaining are Heating correlating numbers, giving you the option Moisture...
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Optional Settings: Add Time These settings will only apply to that specific model type. For instance, optional settings for the T-80 will not apply to a T-50. These will need to be set individually by model. DexterLive can control time adjustment options for the end user. Turning Add Time off would restrict users from adding time once a cycle is complete or during a cycle.
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O-SERIES DRYER MANAGEMENT VIEW & MANUAL PROGRAMMING O-SERIES DRYER MANAGEMENT VIEW Management View To enter Management View, select the up button while on the Ready screen. Management Management View O-SERIES DRYER MANAGEMENT VIEW view is currently only available in English. To enter Management View, select the up button while on the Ready screen.
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Programming Mode Selections Selection Description General Settings Provides basic machine information, time and date settings, and global machine settings O-SERIES DRYER MANAGEMENT VIEW Edit Cycles You can edit, copy, reorder, or delete cycles. Note: It is easier to program cycles on DexterLive. Cycle Log Displays detailed information from the last 300 cycles Error Code Log...
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DexterLive ID Unique DexterLive identification for the control Language Sets the global language for the machine Passcode Passcode for entry into the management screens. Default is 0000. Temperature Units Selects how the temperature will be displayed – Fahrenheit or Celsius Time Format Select between 12-hour or 24-hour time Time Zone...
O-SERIES DRYER MANAGEMENT VIEW Edit Cycle – Auto Dry Note: You cannot change between auto and time dry on the control. That can only be done Edit Cycle – Auto Dry using DexterLive.com. Note: You cannot change between auto and time dry on the control. That can only be done using DexterLive.com.
Material Type Settings Material Type Temperature Cotton F / 88 Blend F / 71 Wool F / 60 Delicate F / 49 Synthetic F / 60 Ultra-Delicate No heat Edit Stage – Auto Dry Definitions and parameters: Parameters Options Description Temperature None Displays the set temperature for the cycle.
Record Stage Temp Off / Heating / The control will record the highest temperature Cooldown reached in a stage. This is valuable for applications where temperature is critical. Reversing Delay For reversing dryers, this sets the time for which 30 secs the tumbler will change directions.
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O-SERIES DRYER MANAGEMENT VIEW O-SERIES DRYER MANAGEMENT VIEW O-SERIES DRYER MANAGEMENT VIEW Delete Cycle Delete Cycle Delete Cycle To delete a cycle, select the cycle you wish to delete and confirm your selection. Delete Cycle To delete a cycle, select the cycle you wish to delete and confirm your selection. To delete a cycle, select the cycle you wish to delete and confirm your selection.
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Error Code Log The Error Code Log will display the code, date and time of the last 300 errors. It will display the most recent error first. Download Cycle & Error Log You can download detailed data on cycle and error codes. This will allow you to analyze the productivity of your laundry, including downtime and productivity by shift.
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Section 4: Service Procedures, Trouble Shooting, and Schematics Part # 8533-125-001 7/21...
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Service Procedures Removing Top for Low Clearance Entrances Remove front upper service panel by removing the four Phillips head screws. Phillips head screws Phillips head screws Remove top cover by removing the sixteen 5/16 screws holding the top cover, five on each side and the center six holding the cover to the burner housing.
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Removing Top for Low Clearance Entrances Continued. Remove the three 5/16 screws holding left side of burner. 5/16 head screws Remove the two front 5/16 screws holding burner to top deck. Remove one Right rear 5/16 screw holding burner to top deck. Next lift left side of the burner ½”...
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Pressure Testing The dryer and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psig (14” water column). The dryer must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½...
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Front Panel Removal Power down machine Remove the two Torx “T10” screws and tilt down control & touch pad. T-10 Torx Screw Disconnect main harness and USB harness from board and feed through 2” plug. Main Harness Main Harness Plug Plug Part # 8533-125-001 7/21...
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Front Panel Removal Continued. Remove the eight white Torx “T-20” screws, Next remove the ten Phillips screws. Disconnect red and black door switch wires from ¼” connectors at main harness in upper right cavity. Re-assemble in reverse order. Part # 8533-125-001 7/21...
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Door Switch Removal & Installation Remove front panel (see Front Panel Removal). Next disconnect door switch wires from back of loading door switch. Remove door switch by depressing the two tabs on switch and remove from the front of the panel. Re-assemble in reverse order.
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120Lb Loading Door Reversal Remove upper service panel by removing the four Phillips screws. Remove cloths door, (see Clothes Door Removal). Remove front panel, (see Front Panel Removal). Remove the hinge strap by removing the four hinge strap Phillips head screws. 3/4 Plug Optional Door Switch Door Switch...
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120Lb Loading Door Reversal (Continued) Remove the channel assembly Remove the two channel assembly Phillips head screws from the front side of the panel. Remove door switch by depressing tab and removing through front. Door Switch Release Remove 1” plug on left side and insert into switch hole on the right side. Door Switch Rear Channel Assy.
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120Lb Loading Door Reversal (Continued) Re-install channel assembly and two Phillips head screws, making sure door switch wires are routed to the outside of the machine. Re-install hinge strap by installing the four Phillips head screws. Install loading door catch (p/n 9086-015-002) by using two rivets (p/n 9491-009-004). Reattach loading door and hinge plate, (see Loading Door Removal).
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Installation of Clothes Door Window & Gasket Remove the loading door. Place the clothes door, with its face down, on a solid surface. Note: Pre-warming the gasket under a heat lamp makes the installation much easier. Put the door glass gasket on the loading door with the ridges in the wide side up. Locate the seam at the door latching stud.
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Pressure Regulator Adjustment Use the following procedure whenever it is necessary to check the pressure regulator setting. NOTE: Any adjustment of the pressure regulator must be made with a manometer attached at the plug in the main burner manifold. Shut off the gas supply to the dryer. Remove the 1/8”...
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Gas Valve Removal Disconnect gas Line from gas shut-off union. Remove the six 5/16 screws from the gas valve bracket and remove valve, manifold and bracket assembly. 5/16” Gas Valve Bracket Screws Gas Valve Union 5/16” Gas Valve Bracket Screws Main Burner Orifice Removal Remove gas valve assembly, (See Gas Valve And Manifold Removal).
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Burner Tube Removal Remove gas valve assembly, (See Gas Valve And Manifold Removal). Remove the six 5/16 screws, lift up tube and slide out rear of burner housing. Re-assemble in reverse order, (Note: when reinstalling burner tubes make sure gas holes are on top).
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Manual Resettable Over Temperature Safety Thermostat The second hi-limit thermostat is located outside the rear exhaust opening mounted on the left side of the exhaust duct at the rear outlet height. The manually resettable thermostat limits the operating temperature a dryer can reach should some abnormal situation occur.
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Electronic Ignition Module This machine uses an electronic spark ignition system to directly light the burners. The electronic ignition module (gray box) is located inside the rear control box. The red wire from the transformer provides 24 VAC through the 1.5 amp fuse and into the module to operate the entire direct ignition system.
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Spark Electrode Assembly-Function Step 1: The spark electrode and sensing electrodes are located directly at the side of the burner housing. Step 2: The electrode with the black hi-voltage wire conducts the spark to the center grounding probe, directly over the burner. Step 3: The electrode with the black sensing wire detects ignition and monitors flame by signaling the module.
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Motor Drive Belt Replacement The motor drive belt has a spring tension provided by the motor tension spring. To replace the motor drive belt the final drive belt should be removed by using a pry bar starting the belt over the edge of the pulley and rotating around until the belt works itself off Final Drive Belt Replacement To replace the final drive belts turn the cylinder slowly by hand and work the belt off of the large pulley.
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Idler Arm Assembly Removal Remove drive and tumbler belts, (see Belt Removal). Remove idler pulley, (see Idler Pulley Removal). Remove the two ¾” tension adjustment bolts. Remove Locking collar from idler arm pivot rod. Remove rod and arm assembly. Reassemble in reverse order. Tension Adjustment Tension...
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Tumbler Pulley Removal Remove drive and tumbler belts, (see Belt Removal). Remove idler pulley, (see Idler Pulley Removal). Use ¾” socket to remove retaining bolt, washer, and star washer. Using three jaw puller remove pulley and tolerance ring. Re-assemble in reverse order. 3/4”...
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Tumbler Assembly Removal Remove drive and tumbler belts, (see Belt Removal). Remove idler pulley, (see Idler Pulley Removal). Remove tumbler pulley, (see Tumbler Pulley Removal). Remove front panel, (see Front Panel Removal). Use three jaw puller to push out tumbler assembly. First re-insert bolt to protect shaft end.
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RMC Replacement and Adjustment The 3 main components are the Sensing strip mounted in the tumbler. The rotating sensor mounted on the trunnion, and the stationary sensor sending and receiving the signals from the sensing strip. 9558-034-001 Sensing Strip, Moisture 9857-248-001 Rotating PCB, RMC 9857-247-001...
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Removing RMC Stationary Board To Remove the Stationary PCB, RMC 1. Disconnect Harness. 2. Remove the 2 5/16” side cover screws. 3. Remove the 4 5/16” to remove the Stationary board assembly. Removing RMC Rotating Board To Remove the Rotating PCB, RMC 1.
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Adjusting the RMC Stationary PCB After replacing Stationary Board. 1. Loosen the 4, 3/8” adjustment nuts. 8545-065-001 Tool, MDS Gap 2. Install the adjustment gauge (8545-065-001) the gap is 3/16”. (Make sure the stationary board cover is in place.) 3. With gap tool installed push until the stationary board comes in contact with rotating board.
Dryer Trouble Shooting DRYER ERROR MESSAGES The O-Series dryer control reacts to various abnormal conditions by displaying an Error message. These messages usually contain the “Error” text, and then a general de- scription of the message. Below is a listing of Error messages separated by each poten- tial displayed message in bold face.
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BROWN OUT Condition This error occurs when the Main Control Board detects less then 21VAC at the 24VAC input. Control When detected, the control turns off the motor and the heating relay. There is no Action delay in the action once the criteria are met. Exit The machine will not start and the Error Code will continue to be displayed until the condition is no longer present.
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NO HEAT RISE Condition This error occurs when the control detects that the temperature is not increasing. Control When detected there is a delay of 15 minutes before the error is active. Once Action active, the control will display the “NO HEAT RISE” prompt, alternating with the normal Cycle Progress screen at a rate of 5 seconds on, 5 seconds off.
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CONTROL BOARD Condition This error occurs when the Main Control Board cannot command the input and outputs of the control system as required by the cycle programming. Control When detected, the control turns off the motor and the heating relay. There is no Action delay in the action once the criteria are met.
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MODEL JUMPER / DRIVE SIZE Condition This error occurs when the jumper connections to Ground (Pin 7) on the Model Jumper Header do not match the VFD size code. Control When detected, the control turns off the motor and the heating relay. There is no Action delay in the action once the criteria are met.
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DRIVE OVERCURRENT Condition This error occurs when the control receives a message that the drive has experi- enced an over current condition. Control When detected, the control turns off the motor and the heating relay. There is no Action delay in the action once the criteria are met. Exit The machine will not start and the Error Code will continue to be displayed until the condition no longer exists and the prompt is followed to Reset the Error Code...
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DRIVE INTERNAL Condition This error occurs when the control receives a message that the drive has experi- enced an internal error. Control When detected, the control turns off the motor and the heating relay. There is no Action delay in the action once the criteria are met. Exit The machine will not start and the Error Code will continue to be displayed until the condition no longer exists and the prompt is followed to Reset the Error Code...
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DRIVE COMMUNICATION Condition This error occurs the control cannot communicate with the VFD. Control Ac- When detected, the control turns off the motor and the heating relay. There is no tion delay in the action once the criteria are met Exit The machine will not start and the Error Code will continue to be displayed until the condition no longer exists and the prompt is followed to Reset the Error Code...
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AUTODRY COMMUNICATION 2 Condition AutoDry Communication Error 2 is caused when there is a fault in the wireless communication between the RMC stationary and rotating board. AutoDry Commu- nication Error 2 can also be caused by a loss of sync between the RMC stationary and rotating boards.
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OVER TEMPERATURE DETECTED Condition This error occurs when an overheat condition has been detected at the OHP sen- Control When detected there is a calculated delay before the error is active. Once active, Action the control turns off the heating relays, the control buzzer is turned on, and the alarm relay closes.
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Close Door Condition This Error occures when the control detects that either the loading door or the Lint compartment door circurcit is not closed Control When detected, the control will not allow the cycle to start. the display “Close Action Door”will stay present untill the circuit is closed Exit When detected will not start until circuict is closed.
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Control Board Error 82 Condition Model jumper not Selected or detected. Relay Board or control board. Control Error will display and cycle will stop. Action Exit The machine will not start and the Error Code will continue to be displayed until the condition no longer exists and the prompt is followed to Reset the Error Code and return the Machine to Idle Mode.
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Wiring Schematic -11 Part # 8533-125-001 7/21...
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Wiring Diagram -11 Part # 8533-125-001 7/21...
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Wiring Schematic -10 Part # 8533-125-001 7/21...
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Wiring Diagram -10 Part # 8533-125-001 7/21...
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Section 5: Dryer Parts Data DN0120NE-11EO1_ DN0120NE-10EO1_ Part # 8533-125-001 7/21...
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Dryer Cabinet Front Panel Description T-120 Loading Door Complete Wht/SS/Blk 9960-311-003 Door Assy, Loading (Ring only) SS 9960-330-001 Plate Assy, Hinge (Wht) 9982-398-003 Cover-Hinge Back, Black 9074-340-002 Screw-10Bx3/8, Black 9545-008-010 Screw Hinge to Door 9545-018-018 Nut, Hinge to Door 8640-414-006 Glass, Door 9212-002-006 Adhesive-Door Glass, 10.3 oz.
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Section 7: Maintenance Schedule Part # 8533-125-001 7/21...
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Preventative Maintenance Daily Step 1: Clean the lint screen free of lint and other debris. Use a soft brush and Hot water if necessary. Step 2: Check the lint screen for tears. Replace if necessary. Step 3: Clean lint from the lint screen compartment. Step 4: Inspect felt seal on lint screen assembly, replace if needed.