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O-Series OPL Express Washers WN0650, WN0750, WN0950, & WN1450 (Express Washers 200G) Parts & Service Manual Starting Serial # W1. 8533-110-001 11/20...
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Equipment Safety Warnings Symbols and Terminology Used in this Equipment Indicates an imminently hazardous situation, which if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation, which if not avoided could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
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Equipment Safety Warnings Symbols and Terminology Used in this Equipment Warning! Do not operate equipment if door glass is damaged in any way. Warning! Keep clear of rotating parts. Prohibited! Do not enter this equipment or space. Prohibited! Do not step or stand on this equipment. Prohibited! Do not operate without all guards and covers in place.
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Indicates an imminently hazardous situation, which if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation, which if not avoided could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
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WARNING • All washers must be installed in accordance to all ap- plicable electrical, plumbing and all other local codes. • These installation and operation instructions are for use by qualified personnel only. To avoid injury and electri- cal shock, do not perform any servicing other than that con- tained in the installation and operation instructions, unless qualified.
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WARNING Children should be supervised to ensure they do not operate or play in or around equipment. Keep all panels in place to protect against electrical shock and injury and add rigidity to washer. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their...
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Warning! Do not operate equipment if door glass is dam- aged in any way. Warning! Keep clear of rotating parts. Prohibited! Do not enter this equipment or space. Prohibited! Do not step or stand on this equipment. Prohibited! Do not operate without all guards and covers in place.
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Prohibited! Do not attempt to open, touch, or proceed be- fore referring to the manual or unless qualified. Mandatory! Read all supporting documentation before oper- ating or maintaining equipment. Mandatory! Disconnect power before servicing equipment. Mandatory! Lock out and tag out before servicing this equipment.
Dexter Safety Guide- Table of Contents lines Section 1: Machine Mounting & Installation WARNING T-650 ..............14 T-750 ..............15 T-950 ..............15 These washers are equipped with devices and T-1450 ............... 16 features relating to their safe operation. To avoid injury or electrical shock, do not perform and service, unless T-650 Installation ..........
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Section 7: Drain Valve Cleaning ........54 Detergent Dispenser .........54 Machine Electrical & Wiring Schematics Vacuum Breaker / Air Gap ........55 Start Circuit ............72 Water Valves .............55 Fill Circuit ............73 Door Lock Assembly Operation......55 Wash Circuit ............73 Adjustment for the Door Lock Drain, Rinse 1 &...
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Section 1: Machine Mounting Part # 8533-110-001 11/20...
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Specifications for below models are outlined in this book: T-650 WN0650XB-12EO 208-240 volts 60hz Single Phase or Three Phase T-750 WN0750XB-12EO 208-240 volts 60hz. Single Phase or Three Phase T-950 WN0950XB-12EO 208-240 volts 60hz Single Phase or Three Phase T-1450 WN1450XB-12EO 208-240 volts 60hz Single Phase or Three Phase...
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Allow a minimum 24 inches (610 mm) of clearance behind the rear of the machine to provide access for motor service. Contact a Dexter laundry equipment distributor for recommended steel mounting bases. If an elevated concrete pedestal is desired, it should be embedded into the existing floor. See Machine Mounting Detail Figures for floor thickness and bolt sizes.
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If power is 400V-3PH-50Hz, connect L1, L2, L3, N, and Earth. If there is a high leg, it must NOT be connected to L1 or L2. However, failure due to a voltage surge on the high leg is not covered by equipment warranty. Contact Dexter Laundry with any questions. (Only Heated Washers may be connected to 400V-3PH power).
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60 HZ CONTROL TRANSFORMER CONNECTIONS NOTE: transformer must be set at proper tap for proper operation. The controls transformer is located inside the control trough and steps a range of 208 to 240 volts down to 115VAC and 24VAC. There are two terminals on the controls transformer for the primary (incoming) power.
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INJECTION SOURCE CONNECTIONS The washer control may be programmed to send ten 120VAC output signals for 60Hz models (or 24VAC for 50Hz) for a chemical injection system. The signals are not intended as a power source and must be limited to less than 100 milliamps of current. There is a separate terminal block for connection of the external injection signals.
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OPERATING INSTRUCTIONS STARTING THE WASHER 1) Turn on power to the washer. A)Load the laundry. Place laundry into the cylinder and latch the door securely. Be sure laundry does not get caught between the door gasket and tub front when closing the door. Maximum load is the dry weight capacity listed in the specification sheet.
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EMERGENCY STOP / SAFETY DOOR LOCK This machine is equipped with a safety door lock that locks the door when the cycle is started until the cycle is complete. The door lock prevents opening the door for up to 3 minutes if the power is interrupted during the cycle.
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Injection Source Details Detergent Measurements The washer control may be programmed to send output By Washer Model signals for a chemical injection system. There is a separate terminal block for connection of the external injection sig- nals. For the injection sources, program codes 0 through 6 are as shown in the table below.
Section 3: Machine Programming Instructions Part # 8533-110-001 11/20...
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O-SERIES WASHERS PROGRAMMING WITH DEXTERLIVE Our O-Series washers are simple and easy to program with DexterLive.com. This guide will provide an overview of some of the features DexterLive offers and how to create the cycles that fit your location’s specific needs. Set-Up an Account and Location If you don’t already have a DexterLive account, it is easy to register at DexterLive.com.
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General Settings General settings will set the global parameters for your location. These parameters will impact all washers and dryers added to that location. Setting Options Notes Machine Display Language Multiple Changes the language of cycles, stages, and prompts that are displayed on the control. Individual cycles can still be set for different languages.
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Cycles The cycle page allows you to add, edit, copy, delete, or reorder cycles. Legend Edit Cycle Select anywhere on the cycle description (cycle name, target temp, material, or target) to open the cycle details for editing. Reorder Select and hold to move a cycle up or down in the listing. This will Cycle change the order it is displayed on the control.
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Cycle Settings A cycle can be edited by clicking on the cycle name in the Cycles page. The name and language can be customized for that specific cycle. Changing the language for a cycle will change the status, stage names, and prompts displayed during that particular cycle. Tip: If a location has multi-lingual employees, the same cycle can be duplicated and programmed for different languages.
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Soak Time 0 – 60 minutes Time from when fill is complete to when agitation begins. Agitation Time 0 – 30 minutes Time load will tumble. Bath Agitation Type Normal Aggressiveness of the tumble Delicate action. Tip: For wet clean or super- Custom 1-3 delicate applications, create your own custom agitation type in the...
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Optional Settings These settings will only apply to that specific model type. For instance, optional settings for the T-950 will not apply to a T-650. These will need to be set individually by model. Custom Agitation DexterLive has the ability to create 3 custom agitation types. These custom agitations will enable you to create cycles such as a wet clean cycle with “rocking”...
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Tip: See example below for how a custom agitation can be used to create a wet clean cycle. Example: Wet Clean Parameter Stage 1: Stage 2: Stage 3: Stage Stage 5: Stage 6: Prewash Soak Soak 4: Soak / Rinse Final Rinse Wash Temperature...
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Programming Once all cycles are set, the programming file (called userconfig.xml) can be downloaded following the instructions on the programming tab DexterLive.com. At the machine, you can enter management view by pressing up on the idle screen. Simply insert the USB, scroll to Import User Data, and begin using your customized washer cycles. Part # 8533-110-001 11/20...
Common Troubleshooting Solutions Symptom Probable Cause Suggested Remedy Machine Power Supply Check these areas: Circuit breakers, Voltage, Power leads, does not Power connections. Is front display LED display lit? start Door Switch Check for continuity through door switch when door is closed.
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Symptom Probable Cause Suggested Remedy Hot water Water Valve Coil Check coil continuity at terminals and replace if no continuity. does not Check for 120 VAC power (60 Hz) from main relay PCB. (24 VAC enter tub in for 50 Hz models) wash Water Inlet Check water inlet screens for blockage and clean if necessary...
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Common Troubleshooting Solutions Symptom Probable Cause Suggested Remedy Machine Check VFD by removing inspection panel and record any does not numbers or letters displayed. If no display turn power off to turn machine at breaker for 2 minutes and turn power back on to reset.
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Fault# Description Customer Action HEAT_RISE_OUT_OF_ Operating temperature is above Check operating thermistor RANGE (target temperature + upper hysteresis) and above 220F (104C) NO_HEAT_RISE Operating temperature is Check operating thermistor below (target temperature + Check gas lower hysteresis) and operating Check combustion temperature has not increased by 2F in 15 minutes PROX_SENSOR_OUT_...
Fault# Description Customer Action OH_THERMISTOR_ There is an open circuit across Check OH Thermistor OPEN the OH thermistor terminals or connections the measured temperature is Check OH Thermistor below -33 degrees F (above 310 resistance Mohms) DRIVE_ Failure to reset VFD, communication Check VFD cable COMMUNICATION_ retry failure over 3 times...
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Fault# Description Customer Action PORT_EXP_INIT Could not initialize port Check I2C connections expander(s) PORT_EXP_READ Could not read port expander Check I2C connections PORT_EXP_SET Could not set output on port Check I2C connections expander PORT_EXP_OLAT Could not latch output on port Check I2C connections expander Check voltage on output...
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Fault# Description Customer Action SLOW_DRAIN_ Water level has not reached Check water drain ERROR empty level when draining for 5 Check drain valve minutes Check drain valve relay Check pressure sensor INVALID_FILL Fill type specified does not match Contact software available types engineering.
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Drive Motor Inverter Type Motor-Winding Resistance Chart T-650 O-Series Express Washer Resistance Motor Winding Wire # Minimum Maximum T-650 1PH or 3PH 60Hz Main (wash & spin) T1 & T2 2.25 2.61 Dexter #9376-319-001 T2 & T3 2.25 2.61 T1 & T3 2.25 2.61 T-750 O-Series Express Washer...
Top Panel Removal Top Soap Dish Step 1: Remove 4 screws that hold detergent dispenser to top panel. (for T-750, T-900, T-950) Step 2: Unlock top panel lock. Step 3: Raise top panel, slide to the rear to release from back clips and lift off. Top Panels Removal Front Soap Dish Step 1: Unlock top panel locks.
Vacuum Breaker (also called an air gap) In the left rear of the cabinet is the vacuum breaker. It guides the water to the tub and dispenser and prevents a back flow of water. Water Valves Remove top panel to access water valves. (see Removing Top Panel) The two dual outlet water and/or single coil valves are mounted to the rear channel with two screws each.
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Door cam Flat blade screw on door check position switch latching Step 3: With switch actuator bracket adjusted you Step 4: Check for switch actuation at partial will now need to adjust single switch by turn of cam as in operation above. Door loosening 2 flat blade screws and allowing handle goes from horizontal to six o’clock swivel of switch.
Adjusting the Loading Door The door can be adjusted by changing the number of shims behind the door hinge and the door lock assembly. The vertical fit of the door to the tub can be altered by loosening the door hinge bolts and raising or lowering the door before retightening.
Loading Door Disassembly Step 1: Remove the loading door Step 2: While holding down on Step 3: Work all the way around as outlined above. Lay the door glass, lift up the gasket and the glass the door on a flat surface on the door ring and roll is out.
Door Locking Gear Motor Assembly The door locking gear motor is rotated shut with control voltage to lock the door and releases when voltage is removed. It is located in the left front corner of the washer. (Original locking solenoid models can be converted to the new assembly) Thermoactuators Door Lock Gear Motor...
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Cylinder (basket) Step 1: Remove the top panel as described previously. Step 2: Remove lower service panel as described previously. Step 3: Remove front panel as described previously. Step 4: Remove masking ring as described previously. Step 5: Remove door lock assembly. (Leave wires & pull rod in place) Step 6: Remove clothes door.
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Water Seals Replacement Step 1: Remove cylinder from washer (see Cylinder (basket) removal). Step 2: Remove water seals from the seal mounting plate on Guard Ring & Mating Ring the cylinder shaft. These are removed with your fingers. Step 3: The primary and secondary seals that mount on the sealing ring may be slid over the shaft and seated on the metal sealing ring with your fingers.
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Reassembly of the Cylinder Step 1: Use the hub of the drive pulley, a stack of 5/8” flat washers and a 3” long 5/8” bolt to pull the cylinder shaft through the bearings. After the 3” bolt a 2” long bolt will be required to finish pulling the cylinder shaft through.
T-650 Bolt Torque Chart Bolt Size Where Used Torque 1/2”x 1 1/4” bolt Tub End of Bearing Hsing. 9545-017-009 70-110 ft/lbs 5/8”x 1 1/2” bolt Tub End of Bearing Hsing. 9545-060-001 120-150 ft/lbs 1/2”x 1 1/4” bolt Mtg. of Tub to Cradle Asy. 9545-017-009 70-110 ft/lbs 5/8”x 2 1/2”bolt Mtg.
Control Mounting Trough Remove top panel to access control trough. It sets on the right side of the machine and holds the control PCB’s, transformers, and pressure switch. Main Data Communication Cable Goes between front PCB board and Variable Frequency Drive unit mounted center rear of machine. It has telephone type connectors at each end and is inserted at Controller PCB and the Variable Frequency Drive.
Power Connection Terminal Block This terminal block sets at the very back of the control trough. Incoming power to the washer should connect here. (see Electrical under Installation and Operation Section for exact connections) Rear Delta Variable Frequency Drive: Main power is connected to terminals L1, L2, and L3 on the Delta drive. If the washer is connected to a three phase source, there should be voltage present on all three terminals.
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Pressure Sensor Electronic The Electronic Pressure Sensor comes standard on all models. The Pressure sensor is adjustable. The Level Chart Factory settings chart will let you know the starting values for each machine and by following the Switch position chart you can adjust the water levels in 1/4 inch increments from that starting value. ...
Electrical Path Circuit Schematics Start Circuit Power travels into the machine on L1, L2, and (L3 if 3 phase used). Power from the L1 & L2 supplies power to the 12VDC power supply. This power being sent to the Control PCB. 115VAC, 24VAC, and the VAC Neutral is cre- ated by the control transformer.
Agitation Circuit When the 12VDC signal closes the K5 in the Control PCB it closes the loop in the yellow wire from the VFD terminal MI6 back to the DCM on the white/yellow through the stop button. This enables the Drive to operate and allow motion.
Level Achieved / Stage Completion / Drain When the water level in the basket reaches the preset level pressure, the switch moves it's switch contacts to the full or closed position. This causes the main control PCB to signal the relay PCB to shut off the water valve coils.
Section 8: Parts Data WN0650XB-12EO 208-240 Volts 60 Hz Single Phase or Three Phase WN0750XB-12EO 208-240 Volts 60 Hz Single Phase or Three Phase WN0950XB-12EO 208-240 Volts 60 Hz Single Phase or Three Phase WN1450XB-12EO 208-240 Volts 60 Hz Single Phase or Three Phase Part # 8533-110-001 11/20...
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C-Series OPL Accessories WN0650XA-12EO 208-240 Volts 60 Hz Single Phase or Three Phase WN0750XA-12EO 208-240 Volts 60 Hz Single Phase or Three Phase WN0950XA-12EO 208-240 Volts 60 Hz Single Phase or Three Phase WN1450XA-12EO 208-240 Volts 60 Hz Single Phase or Three Phase Description T-650 T-750...
Cabinet and Front Panel Group Part # by Model Large Door Description T-650 T-750 T-950 T-1450 Panel, Side- stainless 9989-644-001 9989-645-001 Panel, Side- stainless 9989-644-002 9989-645-002 9454-839-001 9454-836-001 Bolt-1/4-20x1/2 (side panel Front to Rear) 9545-018-013 9545-018-013 9545-018-013 Nut 1/4-20UNC (side panel) 8640-414-006 8640-414-006 8640-414-006...
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19,20 21,22,23,24 11 G 12,13 14,15,16,17 Description T-650 T-750 T-950 T-1450 Cylinder Assy 9848-145-001 9848-136-002 9848-136-001 9848-141-001 Tub Front 9974-014-002 9974-011-001 9974-011-001 9974-012-001 Gasket, Tub Front 9206-421-004 9206-421-002 9206-421-002 9206-421-003 Ring Assy, Tub Mtg-Front Clamp 9950-063-001 9950-055-001 9950-055-001 9950-061-001 Bolt, Top Front Ring 3/8”-16 x 3” 9545-029-009 9545-029-009 9545-029-009 9545-029-009...
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Door Lock Assembly (All Models) Description All Models Description All Models Lock Assy, Complete (#1-22) 9885-031-001 Ring, Retaining 9487-200-005 (includes #1 thru #22) Washer 8641-581-031 Plate Assy, Door Lock 9982-346-001 Switch, Latching Sensing 9539-461-008 Washer, Flat (SS or Brass) 8641-581-030 Shield, Switch 9550-169-003 Actuator, Latching Switch...
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Gear Motor Door Lock Assembly Description T-650 T-750 T-950 T-1450 Actuator Assembly (Includes 1-10, Rod NOT 9892-015-003 9892-015-003 9892-015-003 9892-015-003 included) Screw Pnhdcr, 10-32 UNFx0 .75 9545-012-029 9545-012-029 9545-012-029 9545-012-029 Cross Recessed Pan Hd Tapping screw 9545-031-011 9545-031-011 9545-031-011 9545-031-011 Screw -Hxwshrhdslsems, 6-32 x 3/16 9545-044-003 9545-044-003...
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Large Door & Hinge Group Description T-650 T-750 T-950 T-1450 Door Hinge Assembly (mounts to tub front) 9955-030-001 9955-031-001 9955-031-001 9955-031-001 Door Assembly Complete 9960-309-001 9960-310-001 9960-310-001 9960-310-001 Door Ring 180 degree large hinge 9487-265-002 9487-275-001 9487-275-001 9487-275-001 Door Gasket 9206-419-001 9206-431-001 9206-431-001...
Water Inlet Part # by Model Description T-650 T 750 T-950 T-1450 Injector Assembly 9883-005-001 9883-005-001 9883-012-001 9885-011-001 Valve, Water Inlet (dual outlet) (see Water 9379-183-012 9379-183-012 9379-183-012 9379-183-012 Inlet Valve Breakdown for individual parts) Screw, Valve Mtg 9545-008-026 9545-008-026 9545-008-026 9545-008-026 Valve Water Inlet (single outlet)
Drain Valve Group Part # by Model Key Description Part Number Valve, Drain (includes #2 thru #11 9379-202-001 Body, Valve (w/ball) 9064-072-001 Motor & Gear Train (complete) 9914-137-023 Plate, Motor Mtg 9452-538-001 Screw 8639-994-001 Spring, Drive 9534-339-001 Screw 9545-054-001 Screw 9545-054-002 Seal, V Packer 9532-134-001...
Chassis and Drain Part # by Model Key Description T-650 T-750 T-950 T-1450 Base Assy,Frame 9945-143-002 9945-112-002 9945-155-002 9945-133-002 Outer Tub Assy. 9930-169-001 9930-148-002 9930-158-001 9930-155-001 Tub & Cylinder Assy. 9869-035-004 9869-025-005 9869-027-004 9869-026-001 Tub Front 9974-014-002 9974-011-001 9974-011-001 9974-012-001 Gasket, Tub Front 9206-421-004 9206-421-002...
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Section :12 Maintenance Part # 8533-110-001 11/20...
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Preventative Maintenance Daily Step 1: Check that the loading door remains securely locked and cannot be opened during an entire cycle. Step 2: Clean the top, front, and sides of the cabinet to remove residue. Step 3: Clean the soap dispenser and lid and check that all dispenser mounting screws are in-place and tight.