Fagor CNC 8065elite T Manual
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Fagor CNC 8065elite T Manual

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CNCelite
8058/8060
8065
Probing (ꞏTꞏ model).
Ref. 2106

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Summary of Contents for Fagor CNC 8065elite T

  • Page 1 CNCelite 8058/8060 8065 Probing (ꞏTꞏ model). Ref. 2106...
  • Page 2 CNC and at the drives. • Tendency test on analog axes. FAGOR AUTOMATION shall not be held responsible for any personal injuries or physical damage caused or suffered by the CNC resulting from any of the safety elements being disabled.
  • Page 3 Geometric configuration of axes and work planes............28 Behavior of the feedrate in probing movements............29 First and last subroutines of the probing cycles............. 30 1.4.1 Subroutines supplied by Fagor.................. 31 Safe probing cycles......................33 CHAPTER 2 PROBING.
  • Page 4 P r o b in g ( · T · m od el ). CNCelite 8058 8060 8065 . 2106 ꞏ4ꞏ...

  • Page 5: About This Manual

    Responsibility exemption. The information described in this manual may be subject to changes due to technical modifications. Fagor Automation reserves the right to change the contents of this manual without prior notice. Trademarks. This manual may contain third-party trademarks or trade names, however, they do not have them associated ®...
  • Page 6 P r o b in g ( · T · m od el ). CNCelite 8058 8060 8065 . 2106 ꞏ6ꞏ...

  • Page 7: About The Product

    Some of the features described in this manual are dependent on the acquired software options. The active software options for the CNC can be consulted in the diagnostics mode (accessible from the task window by pressing [CTRL] [A]), under software options. Consult Fagor Automation regarding the software options available for your model.
  • Page 8 There is no need to work with part programs, have any previous programming knowledge or be familiar with Fagor CNCs. Working in conversational mode is easier than in ISO mode, as it ensures proper data entry and minimizes the number of operations to be defined.
  • Page 9 P r o b i n g ( · T · m o d e l ) . Software option Description. SOFT SYNCHRONISM Option to enable the synchronization of paired axes and spindles, in speed or position, and through a given ratio. SOFT KINEMATIC CALIBRATION Option to enable tool calibration.
  • Page 10 2 other sections, pockets, ruled surfaces, etc. SOFT PPTRANS Option to enable the program translator, which can convert programs written in other languages to Fagor ISO code. SOFT DMC Option to enable the DMC (Dynamic Machining Control).
  • Page 11 P r o b i n g ( · T · m o d e l ) . Software option Description. SOFT MANUAL NESTING Option to enable nesting in the automatic option. Nesting consists of creating a pattern on the sheet material using previously defined figures (in dxf, dwg or parametric files), so as to use most of the sheet as possible.
  • Page 12 P r o b in g ( · T · m od el ). CNCelite 8058 8060 8065 . 2106 ꞏ12ꞏ...

  • Page 13: Declaration Of Ce Conformity And Warranty Conditions

    P r o b i n g ( · T · m o d e l ) . DECLARATION OF CE CONFORMITY AND WARRANTY CONDITIONS. DECLARATION OF CONFORMITY The declaration of conformity is available from the downloads section of the Fagor Automation corporate website. https://www.fagorautomation.com/en/downloads/ Type of file: Declaration of conformity.
  • Page 14 P r o b in g ( · T · m od el ). CNCelite 8058 8060 8065 . 2106 ꞏ14ꞏ...

  • Page 15: Safety Conditions

    Read the following safety measures in order to prevent harming people or damage to this product and those products connected to it. Fagor Automation shall not be held responsible of any physical or material damage originated from not complying with these basic safety rules.

  • Page 16: Safety Symbols

    Central unit enclosure. To maintain the right ambient conditions in the enclosure of the central unit, it must meet the requirements indicated by Fagor. See the corresponding chapter in the hardware manual. Power switch. This switch must be easy to access and at a distance between 0.7 and 1.7 m (2.3 and 5.6 ft) off the floor.
  • Page 17 P r o b i n g ( · T · m o d e l ) . Symbols that the product may carry. Ground symbol. This symbol indicates that that point must be under voltage. ESD components. This symbol identifies the cards as ESD components (sensitive to electrostatic discharges). CNCelite 8058 8060 8065...
  • Page 18 P r o b in g ( · T · m od el ). CNCelite 8058 8060 8065 . 2106 ꞏ18ꞏ...

  • Page 19: Returning Conditions

    P r o b i n g ( · T · m o d e l ) . RETURNING CONDITIONS. Pack it in its original package along with its original packaging material. If you do not have the original packaging material, pack it as follows: Get a cardboard box whose 3 inside dimensions are at least 15 cm (6 inches) larger than those of the unit itself.
  • Page 20 P r o b in g ( · T · m od el ). CNCelite 8058 8060 8065 . 2106 ꞏ20ꞏ...

  • Page 21: Cnc Maintenance

    • Do not handle the connectors with the unit supplied with power. Before handling these connectors (I/O, feedback, etc.), make sure that the unit is not powered. • Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may access the interior of this unit.
  • Page 22 P r o b in g ( · T · m od el ). CNCelite 8058 8060 8065 . 2106 ꞏ22ꞏ...

  • Page 23: New Features

    P r o b i n g ( · T · m o d e l ) . NEW FEATURES. Ref. 2106 Manual reference: June, 2021 Date of publication: v1.10 Associated software: Below is a list of the features added in this software version and the manuals that describe them. List of features.
  • Page 24 P r o b in g ( · T · m od el ). CNCelite 8058 8060 8065 . 2106 ꞏ24ꞏ...
  • Page 25 PREVIOUS NOTIONS ABOUT THE PROBE. Number of probes in the system and active probe. The CNC may have configured two probes, it will usually be a tabletop probe to calibrate tools and a touch probe to measure the part. Before any probing moves, select the probe to be used. See "1.1 Activate the probe."...
  • Page 26 P r o b in g ( · T · m od el ). Activate the probe. The CNC can have configured two probes. Before any probing move, the CNC must know which is the active probe, or, which is the same, which of the two probes it must attend to. It is selected via part-program or MDI using the instruction #SELECT PROBE.
  • Page 27 P r o b i n g ( · T · m o d e l ) . Knowing which is the active probe. The CNC offers the following variable to know which is the active probe. The variable can only be read via part-program, MDI, PLC and interface.
  • Page 28 P r o b in g ( · T · m od el ). Geometric configuration of axes and work planes. The CNC admits two types of geometric configurations; "Trihedron" type and "Plane" type axis configuration. Trihedron Plane Configuration of "Trihedron" type axes. In this configuration, there are three axes forming a Cartesian XYZ type trihedron like on a milling machine.
  • Page 29 P r o b i n g ( · T · m o d e l ) . Behavior of the feedrate in probing movements. The probing moves are carried out at the active feedrate, the one defined for machining. If the probing feedrate is changed, the new feedrate will be the active one for the machining moves.
  • Page 30 P r o b in g ( · T · m od el ). First and last subroutines of the probing cycles. The subroutines provided by Fagor offer basic handling of the probes. These subroutines must be configured by the OEM.
  • Page 31 P r o b i n g ( · T · m o d e l ) . 1.4.1 Subroutines supplied by Fagor. Subroutine Sub_Probe_Tool_Begin.fst supplied by Fagor (may be modified by the user). #ESBLK ; Activate PROBE1 Hardware by PLC output.
  • Page 32 P r o b in g ( · T · m od el ). Subroutine Sub_Probe_Piece_Begin.fst supplied by Fagor (may be modified by the user). #ESBLK ; Activate PROBE 2 Hardware by PLC output. ; Check PROBE is READY with PLC Input from Probe Hardware.
  • Page 33 P r o b i n g ( · T · m o d e l ) . Safe probing cycles. The probe is protected against collisions in positioning and withdrawal movements, inside the probing cycles and in any movement where G100 has not been programmed. The CNC supports monitoring with RTCP and inclined planes.
  • Page 34 P r o b in g ( · T · m od el ). CNCelite 8058 8060 8065 . 2106 ꞏ34ꞏ...
  • Page 35 PROBING. G100/G103. Probing. With function G100, it is possible to program movements that will end when the CNC receives the probe signal (when the probe makes contact) or when the probe reaches the programmed position. When done probing, the CNC assumes as the theoretical position the current position of the axes involved in the movement, their real (actual) position at that instant.
  • Page 36 P r o b in g ( · T · m od el ). Properties of the function and Influence of the reset, turning the CNC off and of the M30 function. Functions G100 and G103 are not modal. After executing one of these functions, the CNC restores the function G0, G1, G2 ó...
  • Page 37 P r o b i n g ( · T · m o d e l ) . Mnemoni. Variable. V.A.MEASOF.xn Measuring error. • The variables of the axes involved in the probing operation take the measuring error (difference between the programmed coordinate and the one measured).
  • Page 38 P r o b in g ( · T · m od el ). G101/G102. Include/exclude the measuring error in the theoretical coordinate. The measuring error is the difference between the programmed coordinate and the coordinate reached by the probe. The measuring error is given in the active units, radius or diameter.
  • Page 39 P r o b i n g ( · T · m o d e l ) . Updating the variables after executing function G101. Variable Value (V.)[n].A.MEASOF.Xn It is initialized to 0 (zero). (V.)[n].A.MEASIN.Xn Measuring error added to the Xn axis. CNCelite 8058 8060 8065...
  • Page 40 P r o b in g ( · T · m od el ). G 1 0 2 E x c l u d e t h e m e a s u r i n g e r r o r i n t h e t h e o r e t i c a l coordinate.
  • Page 41 P r o b i n g ( · T · m o d e l ) . G104. Probe movement up to the programmed position. When programming function G104 together with G100 or G103, the CNC makes the selected probing movement, updates the coordinates when it receives the probe signal, but keeps moving the axes until they reach their programmed position.
  • Page 42 P r o b in g ( · T · m od el ). Properties of measurement related variables. For further information about the access and the use of variables, refer to the programming manual. The following variables are read-only (R) synchronous and are evaluated while in execution. The mnemonics of the variables have generic names.
  • Page 43 CANNED CYCLES. ISO CODED PROGRAMMING. The cycles may be defined anywhere in the program, that is, in the main program as well as in a subroutine. ISO coded cycles can also be executed via MDI mode. Programming ISO coded cycles. ISO coded cycles are defined with the #PROBE instruction followed by the number of the cycle to be executed and the call parameters.
  • Page 44 P r o b in g ( · T · m od el ). Combined (dual-purpose) machines Milling and turning canned cycles available at the same CNC. On dual-purpose machines, those where milling and turning operations may be carried out, the CNC offers the possibility to run canned cycles of both machines.
  • Page 45 P r o b i n g ( · T · m o d e l ) . #PROBE 1. Tool calibration. This cycle may be used to calibrate the dimensions of a tool or a touch probe. Once the cycle has concluded, it updates the dimensions in the tool table and initializes the tool wears to 0 (zero).
  • Page 46 P r o b in g ( · T · m od el ). Data returned by the cycle after the measurement. Once the cycle is over, the CNC will return the detected error in the following arithmetic parameters. A detected error is the difference between the real tool length and the value assigned in the table.
  • Page 47 P r o b i n g ( · T · m o d e l ) . 3.1.1 Programming the cycle. The programming format for this cycle is. Optional parameters are indicated between angle brackets. #PROBE 1 B F <K> <X U Z W Y V> Safety distance.

  • Page 48: Basic Operation

    P r o b in g ( · T · m od el ). 3.1.2 Basic operation. CNCelite 8058 8060 8065 . 2106 ꞏ48ꞏ...
  • Page 49 P r o b i n g ( · T · m o d e l ) . Approach movement. Rapid probe movement (G00) from the cycle calling point to the approach corner. This point is located in front of the associated probe corner, at a ꞏBꞏ distance from it. This approach movement is made in two stages.
  • Page 50 P r o b in g ( · T · m od el ). #PROBE 2. Tabletop probe calibration This cycle may be used calibrate the sides of the tabletop probe. Once the cycle has ended, the user must enter the data returned by the cycle into the machine parameters that define the position of the probe.
  • Page 51 P r o b i n g ( · T · m o d e l ) . The probe position must be given in absolute coordinates referred to machine reference zero. Example: If the tool used has a location code F3 and the probe is square with 40 mm sides, the machine parameters will assume the following values.
  • Page 52 P r o b in g ( · T · m od el ). 3.2.1 Programming the cycle. The programming format for this cycle is. Optional parameters are indicated between angle brackets. #PROBE 2 B F <K> <X U Z W Y V> Safety distance.
  • Page 53 P r o b i n g ( · T · m o d e l ) . 3.2.2 Basic operation. Approach movement. Rapid probe movement (G00) from the cycle calling point to the approach corner. This point is located in front of the associated probe corner, at a ꞏBꞏ distance from it. This approach movement is made in two stages.
  • Page 54 P r o b in g ( · T · m od el ). Each probing move will consist of an approach move, a probing move per se and a withdrawal move. Approach movement. Rapid probe move (G00) to the approach point located in front of the side to be probed at a ꞏBꞏ...
  • Page 55 P r o b i n g ( · T · m o d e l ) . #PROBE 3. Part measuring along the ordinate axis. This cycle measures the part along the ordinate axis. With this cycle, it is also possible to correct the value of the wear of the tool used to machine the surface.
  • Page 56 P r o b in g ( · T · m od el ). 3.3.1 Programming the cycle. The programming format for this cycle is. Optional parameters are indicated between angle brackets. #PROBE 3 X Z B F <L> <T D> Theoretical coordinates of the measuring point.
  • Page 57 P r o b i n g ( · T · m o d e l ) . 3.3.2 Basic operation. In the following description, the Z axis is the abscissa axis and the X axis is the ordinate axis. Approach movement.
  • Page 58 P r o b in g ( · T · m od el ). #PROBE 4. Part measuring along the abscissa axis. This cycle measures the part along the abscissa axis. With this cycle, it is also possible to correct the value of the wear of the tool used to machine the surface. The wear correction only takes place when the measuring error exceeds a programmed value.
  • Page 59 P r o b i n g ( · T · m o d e l ) . 3.4.1 Programming the cycle. The programming format for this cycle is. Optional parameters are indicated between angle brackets. #PROBE 4 X Z B F <L> <T D> Theoretical coordinates of the measuring point.
  • Page 60 P r o b in g ( · T · m od el ). 3.4.2 Basic operation. In the following description, the Z axis is the abscissa axis and the X axis is the ordinate axis. Approach movement. Rapid probe movement (G00) from the cycle calling point to the approach point. This point is located in front of the point being measured, at a ꞏBꞏ...
  • Page 61 P r o b i n g ( · T · m o d e l ) . Check the data of the canned cycles (variables). Check the value of the programmed parameters. (V.)C.a-z Variable that can be read and written from the part-program or MDI. The variable is evaluated during block preparation.
  • Page 62 P r o b in g ( · T · m od el ). CNCelite 8058 8060 8065 . 2106 ꞏ62ꞏ...
  • Page 63 CANNED CYCLES. CYCLE EDITOR. The cycles may be defined anywhere in the program, that is, in the main program as well as in a subroutine. Programming the cycles of the editor. Using the configuration softkey, the user can select the graphics for vertical lathes.

  • Page 64: Manual Data Entry

    P r o b in g ( · T · m od el ). How to define the data of the editor. To enter or modify a data, it must be selected; i.e. it must have the editing focus on it. The parameters of the cycles may be selected with the [] [] [] or [] keys, or with the direct access keys.

  • Page 65: Tool Calibration

    P r o b i n g ( · T · m o d e l ) . Tool calibration. Geometrical configuration of "Plane" type Geometrical configuration of "trihedron" axes. type axes. This cycle may be used to calibrate the dimensions of a tool or a touch probe. Once the cycle has concluded, it updates the dimensions in the tool table and initializes the tool wears to 0 (zero).
  • Page 66 P r o b in g ( · T · m od el ). Tabletop probe. Executing this cycle requires a table-top probe, installed in a fixed position of the machine and with its sides parallel to the axes of the plane. The probe position must be given in absolute coordinates referred to machine reference zero using the machine parameters PRB1MIN, PRB1MAX, PRB2MIN, PRB2MAX, PRB3MIN, PRB3MAX.
  • Page 67 P r o b i n g ( · T · m o d e l ) . 4.2.1 Programming the cycle. Tool to be calibrated. ꞏTpꞏ Tool to be calibrated. Number of the tool to be calibrated. The tool must be defined in tool table. ꞏDpꞏ...
  • Page 68 P r o b in g ( · T · m od el ). This data does not modify the machine parameters. The CNC takes this data into account only during this calibration. If any of this data is left out, the CNC takes the value assigned to the corresponding machine parameter.
  • Page 69 P r o b i n g ( · T · m o d e l ) . 4.2.2 Basic operation. CNCelite 8058 8060 8065 . 2106 ꞏ69ꞏ...
  • Page 70 P r o b in g ( · T · m od el ). The cycle selects the programmed tool. The CNC runs the subroutine Sub_Probe_Tool_Begin.fst, defined by the OEM. The cycle executes the "M-before" functions. Approach movement. Rapid probe movement (G00) from the cycle calling point to the approach corner. This point is located in front of the associated probe corner, at a ꞏDsꞏ...
  • Page 71 P r o b i n g ( · T · m o d e l ) . Tabletop probe calibration. Geometrical configuration of "Plane" type Geometrical configuration of "trihedron" axes. type axes. This cycle may be used calibrate the sides of the tabletop probe. Once the cycle has ended, the user must enter the data returned by the cycle into the machine parameters that define the position of the probe.
  • Page 72 P r o b in g ( · T · m od el ). Define the probe position. Once the values of these parameters and the probe dimensions are known, the user must calculate the coordinates of the other sides and update the following general machine parameters.
  • Page 73 P r o b i n g ( · T · m o d e l ) . 4.3.1 Programming the cycle. Tool to be calibrated. ꞏTpꞏ Tool to be used in the calibration. Number of the tool used to calibrate the tabletop probe. ꞏDpꞏ...
  • Page 74 P r o b in g ( · T · m od el ). This data does not modify the machine parameters. The CNC takes this data into account only during this calibration. If any of this data is left out, the CNC takes the value assigned to the corresponding machine parameter.
  • Page 75 P r o b i n g ( · T · m o d e l ) . 4.3.2 Basic operation. The cycle selects the programmed tool. The CNC runs the subroutine Sub_Probe_Tool_Begin.fst, defined by the OEM. The cycle executes the "M-before" functions. Approach movement.
  • Page 76 P r o b in g ( · T · m od el ). type geometrical configuration and three-axis probing has been defined, it will execute an additional probing move on the Y axis. Each probing move will consist of an approach move, a probing move per se and a withdrawal move.
  • Page 77 P r o b i n g ( · T · m o d e l ) . Part measuring along the ordinate axis. This cycle measures the part along the ordinate axis. With this cycle, it is also possible to correct the value of the wear of the tool used to machine the surface.

  • Page 78: Probe Data

    P r o b in g ( · T · m od el ). 4.4.1 Programming the cycle. Probe data. ꞏTpꞏ Number of the tool that identifies the probe. Number of the tool used to define the probe in the tool table. ꞏDpꞏ...
  • Page 79 P r o b i n g ( · T · m o d e l ) . If the measuring error (difference between the theoretical and the real values) is within this tolerance, the CNC does not change the tool data. If the measuring error is equal to or greater than this tolerance, the CNC corrects the data of the tool defined in parameters ꞏTꞏ...
  • Page 80 P r o b in g ( · T · m od el ). 4.4.2 Basic operation. In the following description, the Z axis is the abscissa axis and the X axis is the ordinate axis. The cycle selects the programmed tool. The CNC runs the subroutine Sub_Probe_Piece_Begin.fst, defined by the OEM.
  • Page 81 P r o b i n g ( · T · m o d e l ) . Part measuring along the abscissa axis. This cycle measures the part along the abscissa axis. With this cycle, it is also possible to correct the value of the wear of the tool used to machine the surface.
  • Page 82 P r o b in g ( · T · m od el ). 4.5.1 Programming the cycle. Probe data. ꞏTpꞏ Number of the tool that identifies the probe. Number of the tool used to define the probe in the tool table. ꞏDpꞏ...
  • Page 83 P r o b i n g ( · T · m o d e l ) . Programming of M functions. ꞏM beforeꞏ M functions to be executed before the cycle. The cycle allows executing up to 4 M functions before the cycle. To execute only some of them, define them first and leave the rest unprogrammed.
  • Page 84 P r o b in g ( · T · m od el ). 4.5.2 Basic operation. In the following description, the Z axis is the abscissa axis and the X axis is the ordinate axis. The cycle selects the programmed tool. The CNC runs the subroutine Sub_Probe_Piece_Begin.fst, defined by the OEM.
  • Page 85 P r o b i n g ( · T · m o d e l ) . Simulating a cycle from the editor. At the canned cycle editor, it is possible to simulate the cycle being edited without having to simulate the whole part-program.
  • Page 86 P r o b in g ( · T · m od el ). If the cycle is simulated at full screen, the cycle editor may also be accessed by pressing the [ESC] key. To select the graphics window again, use the key combination [CTRL]+[G] or [SHIFT]+[G] or [G].

  • Page 87: User Notes

    P r o b i n g ( · T · m o d e l ) . User notes: CNCelite 8058 8060 8065 . 2106 ꞏ87ꞏ...
  • Page 88 P r o b in g ( · T · m od el ). User notes: CNCelite 8058 8060 8065 . 2106 ꞏ88ꞏ...
  • Page 89 P r o b i n g ( · T · m o d e l ) . User notes: CNCelite 8058 8060 8065 . 2106 ꞏ89ꞏ...
  • Page 90 FAGOR AUTOMATION Fagor Automation S. Coop. Bº San Andrés, 19 - Apdo. 144 E-20500 Arrasate-Mondragón, Spain Tel: +34 943 039 800 Fax: +34 943 791 712 E-mail: info@fagorautomation.es www.fagorautomation.com...

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