Testing device for auma ac control systems (16 pages)
Summary of Contents for AUMA ACV 01.2
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Actuator controls ACV 01.2/ACVExC 01.2 Control Parallel Profibus DP Modbus RTU Modbus TCP/IP Profinet Foundation Fieldbus HART Manual Operation and setting...
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Reference documents: Operation instructions (Assembly, operation, commissioning) for actuator. Manual (Device integration Fieldbus) actuator controls AC 01.2 Profibus DP Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>). Table of contents Page Safety instructions.........................
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Table of contents 5.4.2. Signal range of analogue output 1 5.4.3. Adjustment of analogue output 1 5.4.4. Assignment of analogue output 2 5.4.5. Signal range of analogue output 2 5.4.6. Adjustment of analogue output 2 Operation ..........................
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Actuator controls Table of contents ACV 01.2/ACVExC 01.2 Profibus DP 8.3.2. Signal behaviour of intermediate positions: set 8.3.3. Hysteresis for intermediate positions: set 8.4. Operation profile (operation behaviour) for intermediate positions 8.4.1. Operation profile: activate 8.4.2. Operation profile for intermediate positions (pivot points): set 8.4.3.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Table of contents 8.13.3. FO cable baud rate, check setting 8.14. By-pass function 8.14.1. By-pass function: activate 8.14.2. By-pass application: configure 8.15. Automatic deblocking 8.15.1. Automatic deblocking function: activate 8.15.2. Operation time for operation in opposite direction: set 8.15.3.
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Actuator controls Table of contents ACV 01.2/ACVExC 01.2 Profibus DP 9.6.4. Interlock behaviour (running direction) 9.7. Local Stop 9.7.1. Behaviour 9.8. EMERGENCY stop function 9.9. Partial Valve Stroke Test (PVST) 9.9.1. PVST activation 9.9.2. PVST source: set 9.9.3. Operation mode for PVST 9.9.4.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Table of contents 12.1.11. Signalling behaviour of positions: set/check 12.1.12. Hysteresis for signalling intermediate positions: set Service functions........................13.1. Direction of rotation 13.2. Factory setting 13.3. Languages: reload 13.4. Data export 13.5. Data import 13.6.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Safety instructions Safety instructions 1.1. Prerequisites for the safe handling of the product The end user or the contractor must ensure that all legal requirements, directives, Standards/directives guidelines, national regulations and recommendations with respect to assembly, electrical connection, commissioning and operation are met at the place of installation.
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Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA actuator controls are exclusively designed for the operation of AUMA actuators. Other applications require explicit (written) confirmation by the manufacturer. The following applications are not permitted, e.g.:...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Safety instructions Result of a process step Describes the result of a preceding process step. Warning signs at the device The following warning signs can be attached to the device. General warning sign General warning of a danger zone.
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(push buttons and display) and perform settings (contents of these instructions). read in or out data or modify and save settings via AUMA CDT software (ac- cessory), using a computer (laptop or PC). The connection between computer and actuator controls is wireless via Bluetooth interface (not included in these instructions).
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Operation Operation 3.1. Operating the actuator from local controls Local actuator operation is performed using the local controls push buttons of actuator controls. Figure 1: Local controls Push button for operation command in direction OPEN...
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Actuator controls Operation ACV 01.2/ACVExC 01.2 Profibus DP Set selector switch to position Remote control (REMOTE). Now, the actuator can be remote-controlled via fieldbus. For actuators equipped with a positioner, it is possible to change over between OPEN Information - CLOSE control (Remote OPEN-CLOSE) and setpoint control (Remote SET- POINT).
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Operation Push buttons Navigation sup- Functions port on display Confirm selection Save Save Edit Enter <Edit> menu Details Display more details [4] C Setup Enter Main menu Cancel process Return to previous display The display is illuminated in white during normal operation.
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Actuator controls Operation ACV 01.2/ACVExC 01.2 Profibus DP Figure 6: Direct display (example) Display indicates in the bottom row: Go to Press push button Go to. Display indicates: Go to menu M0000 Use push buttons Up ▲ Down ▼ to select figures 0 to 9.
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A timeout for incorrect password entry is provided with actuator controls.This prevents unauthorised access by systematic trials. The timeout is active for incorrect entries via the local controls as well as incorrect entries via our software tools (AUMA CDT, AUMA Assistant App). After five subsequent incorrect trials, further entry is inhibited...
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Actuator controls Operation ACV 01.2/ACVExC 01.2 Profibus DP timeout is displayed on the screen. An individual timeout is available for each user level. This means that you may still log on with user level 3 if user level 4 is inhibited.
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If no entry is made over a longer period of time (approx. 1 minute), the display automatically returns to the first status indication. 4.2. Indications in the display Menus and functions depend on the actuator controls firmware version! Should menus or functions be unavailable, please contact the AUMA Service.
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Actuator controls Indications ACV 01.2/ACVExC 01.2 Profibus DP The status bar (first row in the display) indicates the operation mode [1], the presence Status bar of an error [2] and the ID number [3] of the current display indication. Figure 12: Information in the status bar (top)
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Indications Torque (S0002) S0002 on the display indicates the torque applied at the actuator output. The bar graph display appears after approx. 3 seconds. Figure 16: Torque Select unit The push button allows to select the unit displayed (percent %, Newton metre Nm or "foot-pound"...
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Actuator controls Indications ACV 01.2/ACVExC 01.2 Profibus DP The direction of the operation command is displayed by an arrow above the bar graph indication.The figure below shows the operation command in direction CLOSE. Figure 19: Indication for setpoint control (positioner)
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Indications Not ready REMOTE (S0006) The S0006 display shows indications of the Not ready REMOTE group. If such an indication has occurred, the display shows S0006: the number of indications occurred a blinking crossbar after approx. 3 seconds Figure 22: Not ready REMOTE indications For further information, please also refer to <Corrective action>.
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Actuator controls Indications ACV 01.2/ACVExC 01.2 Profibus DP Figure 25: Function check For further information, please also refer to <Corrective action>. Maintenance required (S0010) The S0010 indication shows maintenance indications according to NAMUR recommendation NE 107. If such an indication has occurred, the display shows S0010: the number of indications occurred a blinking square with an oilcan after approx.
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Indicat. light 5 (right) = End p. OPEN, blink Signal interm. pos. = OPEN/CLOSED = Off Further setting values: Refer to <Appendix>/<Selection overview for output contacts and indication lights> 4.3.1. Indication lights: change colour User level required to make changes: AUMA (6) Device configuration M0053 Local controls M0159...
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Actuator controls Indications ACV 01.2/ACVExC 01.2 Profibus DP Table 4: Parameters Menu Default values for European Setting values variant Colour ind.light 1 M0838 Yellow Yellow Green Yellow/green Colour ind.light 2 M0839 Blue Purple Colour ind.light 3 M0840 Yellow Orange Colour ind.light 4...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Signals (output signals) Signals (output signals) 5.1. Signals via fieldbus Feedback signals via fieldbus can be configured. Configuration is possible for both data structure and data contents. Configuration is defined via the GSD file only.
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Actuator controls Signals (output signals) ACV 01.2/ACVExC 01.2 Profibus DP Coding DOUT 2 Coding DOUT 6 = High active 5.3. Configurable status signals <Additional inputs> or additional <Parallel interface>. Requirements The status signals described here are collective signals of various other signals. For configuration, the contained signals can be selected from a list and activated ( ) or...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Signals (output signals) An adjustment to the end positions or the defined travel is not required. An automatic adjustment is done via the end positions (LSC (WSR) and LSO (WOEL)). For torque seating, the end positions OPEN and CLOSED of the limit switching should be set as close as possible to the end positions of the valve to minimise the deviation of the feedback.
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Actuator controls Signals (output signals) ACV 01.2/ACVExC 01.2 Profibus DP The signal range (X-Y) of the analogue output can be freely configured using two X to Y mA parameters. 5.4.3. Adjustment of analogue output 1 Initial values and end values of the signal range can be corrected by ± 10 % of the...
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Actuator controls Operation ACV 01.2/ACVExC 01.2 Profibus DP Operation Different operation modes (states) are available. The current operation mode is indicated in the first line of the display: Figure 31: Example: Operation mode Off This chapter describes the characteristics of the different operation modes; the respective functions are described in separate chapters.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Operation After an operation command in direction CLOSE, the actuator continues to run, even if the operation command is cancelled (self-retaining). The actuator is either stopped by the CLOSE command or if end position CLOSED or an intermediate position CLOSED has been reached.
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Actuator controls Operation ACV 01.2/ACVExC 01.2 Profibus DP Self-retaining = Off (push-to-run op.) Self-retaining Remote II = OPEN and CLOSE Setting values for parameters Self-retaining Remote M0100 and Self-retaining Remote II M0101: Push-to-run operation activated, self-retaining off: Off (push-to-run op.) Actuator only runs in directions OPEN or CLOSE while an operation command is being received.
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The indication in the top row of the display shows: Service Characteristics For operation mode Service, a PC or laptop with AUMA CDT service software is required. AUMA service uses this software (e.g. during commissioning or maintenance) to perform settings at the actuator controls.
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Actuator controls Basic settings for commissioning ACV 01.2/ACVExC 01.2 Profibus DP Basic settings for commissioning Basic settings such as type of seating, torque and limit switching are required for Definition safe commissioning of the actuator controls together with the actuator. Basic settings for display, such as date and time or display formats, can be changed, if required.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Basic settings for commissioning Set selector switch to position 0 (OFF). Select main menu Press push button C Setup and hold it down for approx. 3 seconds. Display goes to main menu and indicates: ▶ Display...
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Actuator controls Basic settings for commissioning ACV 01.2/ACVExC 01.2 Profibus DP Indication or setting either in percent %, Newton metre Nm or in pounds per foot. ft-lb Read more <Torque monitoring> chapter 7.2.1. Torque switching: set Once the set torque is reached, the torque switches will be tripped (overload protection of the valve).
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Basic settings for commissioning Enter password (→ enter password). Display shows the set value. The bottom row indicates: Edit Esc Press Edit. Change value 11. Enter new value for tripping torque via Up ▲ Down ▼.
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Actuator controls Basic settings for commissioning ACV 01.2/ACVExC 01.2 Profibus DP Set selector switch to position 0 (OFF). Select main menu Press push button C and hold it down for approx. 3 seconds. Display goes to main menu and indicates: ▶ Display...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Basic settings for commissioning 10. Press Yes to confirm new end position. Confirm new end posi- tion Display indicates: End pos. CLOSED set! The left LED is illuminated (standard version) and thus indicates that the end position CLOSED setting is complete.
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The type of generation integrated within the actuator can be identified by the item “Positioner” of the order-related data sheet. This data sheet can be downloaded from the website www.auma.com via “Service & Support”. Table 6: Determine the generation via the order-related data sheet...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Basic settings for commissioning Select parameter either: Select parameter click via the menu to parameter, or via direct display: Press and enter ID M0084 Display indicates: Set end pos.CLOSED? Up ▲ Down ▼:...
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Actuator controls Basic settings for commissioning ACV 01.2/ACVExC 01.2 Profibus DP 13. Select: Edit → back to step 9: Set end position CLOSED "once again" Esc → back to step 4; either set end position OPEN or exit the menu.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Basic settings for commissioning Setting values: MM/DD/YYYY Indication in: Month/day/year, example: 01/21/2009 Indication in: Day/month/year, example: 21.01.2009 DD.MM.YYYY Indication in: Year/month/day, example: 2009 01 21 YYYY-MM-DD 7.5.2. Time format The time can be indicated in 12 or 24 hour format.
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Actuator controls Basic settings for commissioning ACV 01.2/ACVExC 01.2 Profibus DP maximum value may be adapted. The change-over affects all screens indicating a position.This includes status pages such as S0001 S0003, but also the representation of characteristics (e.g. position-time) as well as histograms.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Basic settings for commissioning Set max. value, scaling and unit Required user level: Specialist (4) or higher. Display M0009 Units M1205 Process factor M1211 Max. value at 100.0 % M1213 Scaling M1214 Unit M1215 Default values: Max.
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Actuator controls Basic settings for commissioning ACV 01.2/ACVExC 01.2 Profibus DP Units M1205 Signal outputs (AOUT) M1221 Sig. outp. activ. (AOUT) M1222 Default value: Function not active Setting values: <Signal output units (AOUT)> function deactivated. Function not active Function active <Signal output units (AOUT)>...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Application functions Application functions Application functions are functions used to adapt the actuator controls to special Definition applications. This includes device functions, communication functions and device information. If they are enabled, these functions can be programmed by the user for his/her specific task using parameters.
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Actuator controls Application functions ACV 01.2/ACVExC 01.2 Profibus DP According to the present description, two digital inputs have to be configured as control signals to allow for external speed selection. Required user level: Specialist (4) Device configuration M0053 I/O interface M0139...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Application functions Speed internal 4 M1933 Default values: 45 rpm Setting range: The adjustable speed range is indicated on the actuator name plate. 8.1.3. Speed range for analogue input: set This setting is only effective if one of the speed sources is either set to Analogue input or Fieldbus.
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Actuator controls Application functions ACV 01.2/ACVExC 01.2 Profibus DP 8.1.5. Speed reduction before reaching end positions OPEN/CLOSED (soft stop in end positions) Prior to reaching the end position, the speed can be linearly reduced within a programmable range. Figure 34: Example of speed reduction in end positions...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Application functions Targ.speed end pos. M1905 Default values: 8 (rpm) Setting range: 6 ... 240 rpm (revolutions/minute) The adjustable speed range is indicated on the actuator name plate. 8.2. Speed profile The <Speed profile> function is used to change the actuator speed to a new Properties predefined value once the pivot point is reached.
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Actuator controls Application functions ACV 01.2/ACVExC 01.2 Profibus DP <Speed profile> function activated. Function active 8.2.2. Operation mode for speed profile: set The speed values set at pivot points can be set identically or individually for both operation directions (OPEN/CLOSE).
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Application functions Example: Activate pivot point 1 in operation direction OPEN Customer settings M0041 Speed profile M2065 Pivot points OPEN M2067 Pivot point 1 OPEN M2125 Pivot point 1 OPEN M2076 Setting values: <Speed profile>...
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Actuator controls Application functions ACV 01.2/ACVExC 01.2 Profibus DP Pivot 9 pos. CLOSE M2114 =90.0 % Setting range: 0.0 ... 100.0 % (in % before the end position, in relation to the full travel) Set speeds for pivot points For multi-turn actuators, parameters for setting the speeds are displayed (according Information to description in this section).
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Application functions With the actuator controls, up to 8 intermediate positions can be set to any Characteristics value between 0 % and 100 % of the travel. Each intermediate position can be activated or deactivated individually.
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Actuator controls Application functions ACV 01.2/ACVExC 01.2 Profibus DP Special characteristics of B, C and D Behaviour of B and C: The signal is directly activated when reaching the set pivot point (P). Behaviour D: The signal is activated shortly before reaching the set pivot point (P).
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Application functions 8.4.1. Operation profile: activate Required user level: Specialist (4) or higher. Device configuration M0053 Application functions M0178 Activation M0212 Operation profile M0294 Default value: Function not active Setting values: Function <Operation profile> deactivated.
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Actuator controls Application functions ACV 01.2/ACVExC 01.2 Profibus DP 8.4.3. Off times for intermediate positions (pivot points): set An off time can be defined for each pivot point. If a pivot point is reached with the operation behaviour Off time in OPEN, Off time in CLOSED or Off time in OPEN &...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Application functions Operation mode Remote (selector switch = position Remote control). The positioner records setpoint position E1 and actual position value E2 for Characteristics comparison. Depending on the detected deviation, the actuator motor then runs in direction OPEN or CLOSE.
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Actuator controls Application functions ACV 01.2/ACVExC 01.2 Profibus DP Figure 39: Positioner positioning behaviour Setpoint Actual value Switch-on point Switch-off point in direction OPEN Setpoint reached Max. error (outer dead band) Overrun in direction OPEN (inner dead band OPEN) Overrun in direction CLOSE (inner dead band CLOSE)
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Application functions Customer settings M0041 Positioner M0145 Outer dead band M0148 Default value: 1.0 % Setting range: 0.1 – 10.0 % 8.6.5. Dead time: set The dead time prevents the operation to a new setpoint position within a pre-determined time.
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Actuator controls Application functions ACV 01.2/ACVExC 01.2 Profibus DP For OPEN-CLOSE control (LOCAL or REMOTE OPEN-CLOSE operation mode), this limitation is not active. The valve can then be run into the end positions either via the local controls or from remote.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Application functions <Speed reduction> function activated. Function active Set speed reduction range Range in relation to the setpoint, where the speed depending on the deviation from the setpoint is either reduced or increased from the current speed to the “target speed”...
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Actuator controls Application functions ACV 01.2/ACVExC 01.2 Profibus DP Change-over via digital input MODE Switching behaviour for coding Low active: (Default factory setting) Input MODE = low level (0 V DC or input open) = Remote SETPOINT The actuator reacts to a setpoint signal (e.g. 0/4...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Application functions If set accordingly, the lower limit Low limit AIN 1 can be used for monitoring the set- Information point signal. Refer to <Failure behaviour on loss of signal>. 8.6.13. Split Range operation <Additional inputs>...
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Actuator controls Application functions ACV 01.2/ACVExC 01.2 Profibus DP The process controller [2] receives the process setpoint E7 and the actual process value E4 (e.g. from a sensor). On the basis of both values, the process controller calculates the position setpoint E1 for positioner [3]. In turn, the positioner [3] compares this target setpoint with the actual position value E2 of the valve and issues the operation commands (OPEN - CLOSE) for the actuator.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Application functions <Process controller> function activated. Function active 8.7.2. Process controller: set modulating behaviour Three controller types are available to ideally adapt the modulating behaviour of the process controller to the respective application.
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Actuator controls Application functions ACV 01.2/ACVExC 01.2 Profibus DP For precise and highly dynamic control not allowing a continuous error variable. PID controller use 8.7.3. Setpoint source (input for process setpoint) Customer settings M0041 Process controller M0742 Setpoint source M0743...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Application functions Customer settings M0041 Process controller M0742 Internal setpoint 1 M0749 Internal setpoint 2 M0750 Default value: 50.0 % Setting range: 0.0 ... 100.0 % 8.7.7. Setting procedure The setting of the process controller largely depends on the area of controller application.
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Actuator controls Application functions ACV 01.2/ACVExC 01.2 Profibus DP Customer settings M0041 Process controller M0742 Rate time Td M0746 Default value: 0 s (seconds) Setting range: 1 ... 100 s 8.7.11. Actual value source (input for actual process value) Customer settings M0041...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Application functions Figure 45: Stepping mode Stepping range OPEN Stepping range CLOSE Start of stepping mode End of stepping mode Operating time for normal operation Operating time for stepping mode Running time Off time 8.8.1.
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Actuator controls Application functions ACV 01.2/ACVExC 01.2 Profibus DP Stepping mode is active in the operation modes: Remote, Remote II, Fieldbus Remote Stepping mode is active in the operation modes: Local, Service Local Stepping mode is active in the operation modes: Remote, Remote II, Fieldbus, Local,...
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For detailed information on redundancy types, refer to Manual Device integration Information Profibus. 8.9.3. Response telegrams for AUMA redundancy II When using AUMA redundancy II, response telegrams can be sent on both channels. Device configuration M0053 Profibus M0600 Behaviour TxM0801 Default value: Tx active channel Setting values: Response telegrams are only sent via the active channel.
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Actuator controls Application functions ACV 01.2/ACVExC 01.2 Profibus DP 8.10. Additional inputs for fieldbus Actuator controls with fieldbus interface can be equipped with additional digital and analogue inputs. Depending on the version, up to 6 digital inputs (default: 24 V DC) and two analogue 0/4 20 mA inputs are available.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Application functions Digital inputs M0116 Analogue inputs M0389 Example Use digital inputs DIN 2 to 4 for operation commands: Signal DIN 2 M0120 = CLOSE Signal DIN 3 M0119 = OPEN Signal DIN 4 M0118 = STOP...
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Actuator controls Application functions ACV 01.2/ACVExC 01.2 Profibus DP <Auto change-over I/O (fieldbus failure> function activated. Function active 8.13. Functions for FO cable connection FO cable module or FO coupler (for explosion-proof actuators) within actuator Requirements controls. 8.13.1. FO cable monitoring: activate/deactivate Actuator controls monitor the FO cable signal for communication, connection and signal strength.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Application functions depends on the end position.This ensures that only the following operation commands may be executed: The main valve can only be operated in directions OPEN or CLOSE if the by- pass valve is in end position OPEN.
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Actuator controls Application functions ACV 01.2/ACVExC 01.2 Profibus DP Configuration of digital inputs Required user level: Specialist (4) or higher. Device configuration M0053 I/O interface M0139 Digital inputs M0116 Use input DIN4 for signal Bypass Sync In: Example Use input DIN6 for signal EMERGENCY:...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Application functions 8.15. Automatic deblocking This function requires one of the following equipments within the actuator: Requirements Electronic control unit Electronic position transmitter EWG/RWG This function CANNOT be combined with the functions listed below:...
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20 °C. 8.16.2. Heater on control unit (actuator) For AUMA actuators with AC actuator controls, a resistance type heater is installed Properties on the control unit (within actuator switch compartment).
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Application functions Required user level: Specialist (4). Device configuration M0053 Actuator M0168 Heater control unit M1338 Default value: Auto Setting values: Heater is deactivated. Heater is activated. Heater is automatically activated/deactivated by the actuator controls: Auto For temperatures exceeding +40 °C within the switch compartment = deactivated...
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Actuator controls Failure functions ACV 01.2/ACVExC 01.2 Profibus DP Failure functions Failure functions are started by certain events and lead to a defined action of the Definition controls or the actuator. A failure operation can be started by a manual action (e.g.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Failure functions For the setting Immediately active: Risk of immediate actuator operation when switching on! Risk of personal injuries or damage to the valve. Ensure that the signal set under parameter Source M0385 is present when switching on.
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Actuator controls Failure functions ACV 01.2/ACVExC 01.2 Profibus DP The actuator executes the last operation command before it is stopped. Execute last CMD If the last operation command was a setpoint definition via analogue input (AIN 1/AIN 2), the lower limit of the setpoint position is used (parameter Low limit AIN 1/Low limit AIN 2).
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Failure functions 9.2.7. Delay time: set A failure operation is only performed once the delay time has expired. This prevents a short-term loss of signal, which does not have an effect on the process, from directly starting a failure operation Required user level: Specialist (4) or higher.
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Actuator controls Failure functions ACV 01.2/ACVExC 01.2 Profibus DP Input EMERGENCY = high level (standard: +24 V DC) No EMERGENCY operation 9.3.1. EMERGENCY behaviour: activate Required user level: Specialist (4) or higher. Device configuration M0053 Application functions M0178 Activation M0212...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Failure functions 9.3.3. Failure source (failure reason) for an EMERGENCY operation: set Customer settings M0041 EMCY behaviour M0198 EMCY source M0591 Default value: I/O interface Setting values: The EMERGENCY signal is present as binary signal (standard: +24 V DC) at a digital I/O interface input.
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Actuator controls Failure functions ACV 01.2/ACVExC 01.2 Profibus DP EMCY behaviour M0198 EMCY position M0232 Default value: 0.0 % Setting range: 0.0 … 100.0 % (from end position OPEN to CLOSED) 9.3.7. EMERGENCY speed Speed for an EMERGENCY operation. Required user level: Specialist (4) or higher.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Failure functions By-pass timer M0201 Default value: Off Setting values: No by-pass of stepping mode. Stepping mode is by-passed. 9.3.11. Operation profile: by-pass If an EMERGENCY operation is initiated, the pre-set operation profile (operation behaviour) can be by-passed.
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An EMERGENCY operation is only performed once the delay time has expired. Consequently, a short-term signal failure will not have an impact on the process and will not immediately initiate an EMERGENCY operation. Required user level: AUMA (6) or higher. Customer settings M0041 EMCY behaviour M0198 Delay time M0804 Default value: 00:01.00 min : s...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Failure functions The logic for the digital inputs may be inverted. Depending on the parameter setting Information (e.g. Coding DIN 5 M0127), the input is either High active or Low active. Default setting is High active.
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Actuator controls Failure functions ACV 01.2/ACVExC 01.2 Profibus DP Switching behaviour: Fieldb. enable LOCAL = 1 = enable: Operation via local controls enabled Fieldb. enable LOCAL = 0 = Priority REMOTE: Operation via local controls disabled If the operation commands are not transmitted via fieldbus commands, but via <Additional inputs>...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Failure functions REMOTE. The actuator controls indicates the symbol in the status line of the display (menu S0001). Priority of control from REMOTE is effective in operation modes LOCAL and OFF Sel. sw. Local + Off (selector switch positions Local control and 0).
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Actuator controls Failure functions ACV 01.2/ACVExC 01.2 Profibus DP The logic for the digital inputs may be inverted. Depending on the parameter setting Information (e.g. Coding DIN 5 M0127), the input is either High active or Low active. Default setting is High active.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Failure functions Required user level: Specialist (4) or higher. Customer settings M0041 Interlock M0664 Running dir. Interlock M0666 Default value: OPEN and CLOSE Setting values: The enable signal is only required for operation commands in direction OPEN.
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Actuator controls Failure functions ACV 01.2/ACVExC 01.2 Profibus DP Figure 47: EMERGENCY stop button on the electrical connection The EMERGENCY stop button is reserved for operation in the event of an emergency. Information For maintenance work, the mains supply of the actuator controls has to be switched off and protected against accidental switching on.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Failure functions Device configuration M0053 I/O interface M0139 Digital inputs M0116 Use input DIN 5 for Execute PVST signal: Example Parameters: Signal DIN 4 M0118 Setting value: Execute PVST (wiring diagram designation: The logic for the digital inputs may be inverted. Depending on the parameter setting Information (e.g.
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Actuator controls Failure functions ACV 01.2/ACVExC 01.2 Profibus DP Setting values: Active interface Signals for triggering a PVST are sent via the active interface, i.e. changing the command source also changes the failure source of the PVST. Signals for triggering a PVST must be configured as binary signals (default: +24 V I/O interface DC) at a digital input.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Failure functions 9.9.7. PVST operating time: set During operating time controlled PVST execution (parameter PVST operation mode M0889 = End position test), this parameter determines the permissible PVST operating time. Customer settings M0041...
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Device configuration M0053 Application functions M0178 Activation M0212 M0573 The last menu only exists for configuration via local controls. For AUMA CDT and Information AUMA Assistant App, the parameter is already available for configuration in the Ac- tivation menu. The parameter may have the following values: Switched off (CDT &...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Failure functions The Bluetooth interface remains in the “BT_READY” status until the set time is exceeded. Once the set time is exceeded, the status will change to “BT_OFF”. If a Bluetooth master tries to connect within the set time, the connection will be established.
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Bluetooth master, can be set via a parameter . Device configuration M0053 Bluetooth interface M2235 M2234 The last menu only exists for configuration via local controls. For AUMA CDT and Information AUMA Assistant App, the parameter is already available for configuration in the Bluetooth interface menu.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Monitoring functions Monitoring functions The monitoring functions signal a warning or a fault as soon as a certain value is Definition outside the permissible range. Faults generally cause an actuator shutdown. 10.1. Torque monitoring...
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Actuator controls Monitoring functions ACV 01.2/ACVExC 01.2 Profibus DP Valve damage due to excessive torque! Only apply torque by-pass with the consent of the valve manufacturer. Torque by-pass: activate Customer settings M0041 Torque switching M0013 Torque by-pass M0092 Default value:Function not active Setting values: The torque by-pass is activated.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Monitoring functions 10.2. Motor protection monitoring (thermal monitoring) In order to protect against overheating and impermissibly high surface temperatures at the actuator, PTC thermistors or thermoswitches are embedded in the motor winding. Motor protection trips as soon as the max. permissible winding temperature has been reached.
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Actuator controls Monitoring functions ACV 01.2/ACVExC 01.2 Profibus DP Status indications: S0005 or S0008 Details: Wrn op.mode starts Status indications: S0005 or S0008 Details: Wrn op.mode run time The warning signals will automatically be cleared if the permissible motor starts per second or the permissible running time per hour are no longer reached.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Monitoring functions Default value: 15 min (minutes) Setting range: 10 ... 60 min (minutes) 10.4. Operating time monitoring This function allows the monitoring of the operating time of the actuator. If the actuator...
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Actuator controls Monitoring functions ACV 01.2/ACVExC 01.2 Profibus DP in selector switch position Remote control (REMOTE): Via fieldbus, Reset command, byte 1 bit 3 of output data if fieldbus is the active command source. Or via a digital input (I/O interface) with RESET command if a digital input is configured for RESET signal and the I/O interface is the active command source.
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Actuator controls Monitoring functions ACV 01.2/ACVExC 01.2 Profibus DP Monitoring is activated. Should the auxiliary voltage 24 V DC for supplying the control inputs fail, a warning will be issued. Activate monitoring of external supply 24 V DC Required user level: Specialist (4).
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Monitoring functions Activate heater control unit monitoring If a heater system is installed within the actuator controls, heater monitoring is not Information activated/deactivated via this parameter, but via parameter Monitor heat. system M0647 of the heater system.
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Actuator controls Monitoring functions ACV 01.2/ACVExC 01.2 Profibus DP Configuration of tripping time Required user level: Specialist (4) or higher. Device configuration M0053 Phase monitoring M0170 Tripping time M0172 Default value: 10.0 s Setting range: 1.0 – 300.0 s Faults in supply voltage (e.g. voltage drops) do not generate a fault signal during the Information adjustable tripping time.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Functions: activate and enable Functions: activate and enable 11.1. Functions: activate Via Activation menu M0212, functions can be switched on (activated) or off (deactivated). Required user level for enabling/disabling: Specialist (4) or higher.
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M1678 AUMA (6) Speed profile M2121AUMA (6) In user level Specialist (4), an additional activation password (depending on the Information serial number) is required for enabling the function. The activation password can only be assigned and generated by the AUMA service.
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Multiport valve M1140 Actuator type M1142 Default value: Actuator type set in the factory Setting ranges: Selection list of all AUMA actuators 12.1.2. Gear reduction ratio: set/check The reduction ratio of the gear stage of the actuator mounted to the valve gearbox must be set here.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Product variants Reset MPV homeport M2863 Reset? Successful resetting of the homeport is shown by a white circle with a black line on the actuator controls display: . Configuration of digital input Required user level: Specialist (4).
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Actuator controls Product variants ACV 01.2/ACVExC 01.2 Profibus DP Figure 50: Status indication of multiport valve (selector switch in position OFF) Operation in clockwise or counterclockwise direction: When changing the selector switch to position Local control (LOCAL), the display changes:...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Product variants → Select “ / N/A ” during operation and confirm via Ok (push button ). The actuator stops in its current position. 12.1.7. Operate to position from Remote For direct operation to position from remote, make sure that selector switch position Remote control (REMOTE) is selected.
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Actuator controls Product variants ACV 01.2/ACVExC 01.2 Profibus DP Self-retaining when leaving the factory in both direction (cw and ccw). 12.1.8. Dead band The dead band prevents operation to a new setpoint position within a specified band. Required user level: Specialist (4) or higher.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Product variants Figure 54: Signal behaviour of positions The set signal behaviour is valid for all positions. Information 12.1.12. Hysteresis for signalling intermediate positions: set The hysteresis determines the tripping point. Parameter Position 4 M1153 is set to 180° (50 % of the travel).
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ACV 01.2/ACVExC 01.2 Profibus DP Service functions The functions described here may only be changed by the AUMA service or by authorised and trained personnel. Menu item Service functions is only visible, if user level Specialist (4) or higher is selected.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Service functions Device configuration M0053 Service functions M0222 Create factory settings M0225 Generates new factory settings by accepting the current settings. Restore factory setting Required user level: Specialist (4) or higher. Device configuration M0053...
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The connection between computer and AUMA actuator is established wireless via Bluetooth interface. With the AUMA Cloud, we provide an interactive platform to collect and assess e.g. detailed device data of all actuators within a plant.
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AUMA Cloud interactive platform for efficient maintenance of AUMA actuators at moderate cost. The AUMA Cloud collects all device data of all actuators within one site and provides a clear overview at a glance. Detailed analysis provides valuable information on potential maintenance requirements.
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Actuator controls Diagnostics ACV 01.2/ACVExC 01.2 Profibus DP Diagnostics Diagnostics comprise information on the device and on device sub-assemblies for support during commissioning, maintenance or corrective action. 14.1. Electronic device ID The electronic device ID provides information about the order data (important for enquiries with the factory).
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Diagnostics Diagnostics M0022 Bluetooth M0244 The following states can be checked via diagnostic: Parameters Menu ID Signification Device tag M0223 Device tag (Can be changed for user level Specialist (4) and higher) Bluetooth address...
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Actuator controls Diagnostics ACV 01.2/ACVExC 01.2 Profibus DP Signal state at input: DIN 4: Not active (triangle not filled in) Low level = 0 V = No operation command in direction OPEN DIN 5: Active (triangle is black) Low level = 0 V = EMERGENCY operation command is available...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Diagnostics Diagnostics M0022 Position transm. RWG M0996 The following states can be checked via diagnostic: Parameters Menu ID Signification Low limit RWG M1010 Raw val. pos. OPEN M0997 Raw val. pos. CLOSED M0998...
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Actuator controls Diagnostics ACV 01.2/ACVExC 01.2 Profibus DP 14.9. Diagnostic Process controller Required user level: Specialist (4) or higher. Diagnostics M0022 Process controller M0883 Menu M0883 is only visible if function Process controller M0741 is activated. The following states can be checked via diagnostic:...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Diagnostics Torque in direction OPEN reached. Torque fault OPEN Torque in direction CLOSE reached. Torque fault CLOSE Thermal fault Motor protection tripped (thermal fault) The simulation is activated and deactivated by push button Ok.
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Actuator controls Asset Management ACV 01.2/ACVExC 01.2 Profibus DP Asset Management The Asset Management function provides information (operational data, signals, reports and characteristics), which can be used within an asset management system but also generally for support during commissioning, maintenance or corrective action.
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The event report records system events and status signals. The event report can be exported to the external SD card or read via AUMA CDT software or the AUMA Assistant App. This allows e.g. comparisons of previous operations of actuator and valve.
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Actuator controls Asset Management ACV 01.2/ACVExC 01.2 Profibus DP Setting range: 1 ... 1,024 [kByte] With the maximum setting range of 1,024 kbyte, at least 20,000 events can be stored. Some events are stored in a sector which cannot be overwritten. This includes, for...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Asset Management Figure 59: Example of torque-time characteristic Set tripping torque - - - - Min. adjustable tripping torque Diagram for direction CLOSE Diagram for direction OPEN The displayed characteristics are records which were previously saved.
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Actuator controls Asset Management ACV 01.2/ACVExC 01.2 Profibus DP Save characteristics 3 characteristics can be saved. Each characteristic consists of two charts (direction OPEN and direction CLOSE). When saving, data is transferred from the buffer (RAM) to the read-only memory (ROM).
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¦ Recording interrupted e.g. due to power failure The actuator controls display shows temperature evolution during one week. AUMA CDT software reads out the evolution during an entire year. The following further information is saved with the characteristic (can be requested...
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Actuator controls Asset Management ACV 01.2/ACVExC 01.2 Profibus DP The entire travel (from 0 100 %) is divided into 20 segments for recording the motor Properties running time. When passing a segment, the counter, shown as bar graph, increments. The histogram is cyclically saved once a minute, in case a change has occurred.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Asset Management 15.4.3. Motor running time-torque (histogram) MWG position transmitter in actuator Conditions The torque scale is divided into the following segments for both directions Properties (OPEN/CLOSE): from 0 30 % from 30...
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Actuator controls Asset Management ACV 01.2/ACVExC 01.2 Profibus DP Application functions M0178 Activation M0212 Maintenance signals M1136 Default value: Function not active Setting values: <Maintenance signals> function deactivated. Function not active <Maintenance signals> function activated. Function active Activate maintenance interval Required user level: Specialist (4) or higher.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Asset Management Figure 66: Use push buttons Up ▲ Down ▼ to select the desired parameter. The arrow below the symbols shows the selected parameter. Pressing push button Reset resets the lifetime account of the selected parameter to zero.
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Actuator controls Corrective action ACV 01.2/ACVExC 01.2 Profibus DP Corrective action 16.1. Primary fuses The actuator controls have to be opened to exchange the primary fuses. For detailed information, refer to operation instructions for actuator. 16.2. Fault indications and warning indications Faults interrupt or prevent the electrical actuator operation.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Corrective action Table 23: Warnings and Out of specification Indication on display Description/cause Remedy Config. warning Collective signal 06: Press push button Details to display a list of indi- Possible cause: vidual indications.
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Actuator controls Corrective action ACV 01.2/ACVExC 01.2 Profibus DP Warnings and Out of specification Indication on display Description/cause Remedy Torque wrn CLOSE Limit value for torque warning in direction CLOSE Check parameter Wrn torque CLOSE M0769, re- exceeded. set if required.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Corrective action Faults and Failure Indication on display Description/cause Remedy Wrn input AIN 2 Loss of signal analogue input 2 Check wiring. Incorrect rotary direct. Contrary to the configured direction of rotation and Check operation command control.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Corrective action Individual indications Indication on display Remedy IE position transmitter Check actuator. IE logic Check logic. IE fieldbus Check fieldbus interface. IE MWG Check MWG. IE LC Check local controls. IE Hall 1 calibration Internal error: Calibration of Hall sensor 1 5 of the MWG is incorrect.
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Actuator controls Corrective action ACV 01.2/ACVExC 01.2 Profibus DP Table 27: Status texts in menu S0001 Indication on display Description/cause Remedy Sensor failure Hardware is either defective or not available: Check or replace hardware. for potentiometer, RWG, EWG = signal loss...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Appendix Appendix 17.1. Selection overview for output contacts and indication lights (digital outputs DOUT) Depending on the version, the actuator controls are equipped with up to 6 output contacts (digital outputs). Table 28:...
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Actuator controls Appendix ACV 01.2/ACVExC 01.2 Profibus DP Signal Description Fault (configurable) Collective signal 19: This signal can be configured (parameter Fault (Cfg) M0880) and comprises a combination of the following signals: Configuration error Config. error REMOTE Internal error Torque fault CLOSE...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Appendix Signal Description Start stepping mode The actuator is within the set stepping range. Actuator running Actuator is running (output drive is moving). Hard wired collective signal consisting of: Running LOCAL Running REMOTE Handwheel oper.
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Actuator controls Appendix ACV 01.2/ACVExC 01.2 Profibus DP Signal Description Fieldbus DOUT 11 High signal at fieldbus, digital output 11 Fieldbus DOUT 12 High signal at fieldbus, digital output 12 FailState fieldbus No valid communication via fieldbus (despite available connection).
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Appendix Table 29: Signal Description Not used Input not assigned MODE Change-over between OPEN - CLOSE control and setpoint control OPEN Operation command OPEN CLOSE Operation command CLOSE STOP Operation command STOP RESET...
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Actuator controls Appendix ACV 01.2/ACVExC 01.2 Profibus DP Signal Description MPV: CW Position 12 Approach position 12 clockwise MPV: CCW Position 12 Approach position 12 counterclockwise MPV: CW Position 13 Approach position 13 clockwise MPV: CCW Position 13 Approach position 13 counterclockwise...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Index Index 126, 127 Change-over between OPEN - CLOSE control and setpoint Activate/deactivate heater control Activate functions Change-over to passive Actual configuration channel Actual value - indication on Characteristics 136, 136, 138, 139...
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Actuator controls Index ACV 01.2/ACVExC 01.2 Profibus DP Electronic device ID Heater Electronics monitoring power Heater in switch compartment supply Heater monitoring EMERGENCY behaviour Heater monitoring time EMERGENCY operation 87, 89 Heater on control unit EMERGENCY speed Heater system EMERGENGY stop...
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Index Main menu Partial Valve Stroke Test Maintenance Password Maintenance required - indic- Password change ation on display Password entry Maintenance signals Permissible operation time Menu navigation Permissible starts/h MODE Phase failure monitoring...
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Actuator controls Index ACV 01.2/ACVExC 01.2 Profibus DP Safety instructions Target configuration Safety instructions/warnings Temperature (motor) Selection overview for output Temperature indication contacts and indication lights Temperature monitoring Selector switch functions Temperature-time character- Self-retaining istic Self-retaining local Temperature unit Self-retaining Remote...
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Actuator controls Parameter index ACV 01.2/ACVExC 01.2 Profibus DP Fail.beh. config. Fail.pos.OPEN CLOSE FailState fieldbus Failure Failure (configurable) Failure behav. active Failure position MPV Failure speed CLOSE Failure speed OPEN Fault Fault (Cfg) Fault no reaction Fieldbus AOUT 1 Fieldbus AOUT 2 Fieldbus operation File size event.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Parameter index Invalid command I/O interface Identification Language IE 24 V AC Limit CLOSE IE bus exception Limit OPEN IE config. pos. transm. Local STOP 97, 147 IE EEPROM Low limit AIN 1...
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Actuator controls Parameter index ACV 01.2/ACVExC 01.2 Profibus DP Perm.op. time, manual Perm. run time Save interval Permissible starts Scaling 46, 47, 47, 48 Phase fault 146, 148 Sel. sw. not REMOTE Phase monitoring Self-retaining Local Pivot point 1 Self-retaining Remote II Posit.
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Actuator controls ACV 01.2/ACVExC 01.2 Profibus DP Parameter index Targ.speed end pos. Warnings Temp. ctrls norm. ‰ Warnings (Cfg) Temp. ctrl unit norm ‰ Work. val. activ. (AIN) Temperature-time Working values (AIN) 47, 47 Thermal by-pass Wrn controls temp. Thermal fault...
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AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y007.514/003/en/2.20 For detailed information on AUMA products, refer to the Internet: www.auma.com...
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