AUMA SIMA 2 Manual
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AUMA SIMA 2 Manual

For auma actuator controls modbus rtu and modbus loop with modbus rtu, modbus tcp/ip to dcs
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SIMA² Master Station
for AUMA actuator controls
MODBUS RTU and MODBUS Loop
with
MODBUS RTU, MODBUS TCP/IP to DCS
Control
Profibus DP
Modbus RTU
Operation instructions
Montage und Inbetriebnahme

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Summary of Contents for AUMA SIMA 2

  • Page 1 SIMA² Master Station for AUMA actuator controls MODBUS RTU and MODBUS Loop with MODBUS RTU, MODBUS TCP/IP to DCS Control Profibus DP Modbus RTU Operation instructions Montage und Inbetriebnahme...

  • Page 2: Table Of Contents

    Target group: This document contains information for assembly, commissioning and maintenance staff. Reference documents: Manual (Device integration) SIMA² Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to Addresses). Table of contents Page Safety instructions.........................
  • Page 3 SIMA² Master Station MODBUS RTU, MODBUS TCP/IP to DCS Table of contents Commissioning........................8.1. User level 8.2. Actuator status 8.3. Time synchronisation 8.4. Configuration Servicing and maintenance....................9.1. Lithium battery Technical data......................... 10.1. Technical data SIMA² Master Station Certificates..........................11.1. EU Declaration of Conformity Index............................

  • Page 4: Safety Instructions

    Operation of other field devices or actuators require projecting and must be agreed with AUMA. SIMA² is appropriate for control and supervision of AUMA actuators with Modbus...

  • Page 5: Warnings And Notes / Symbols And Text Design

    SIMA² Master Station MODBUS RTU, MODBUS TCP/IP to DCS Safety instructions Other (software) applications using SIMA² require explicit (written) confirmation by the manufacturer. No liability can be assumed for inappropriate or unintended use. Observance of these operation instructions is considered as part of the device's designated use.

  • Page 6: Identification

    SIMA² Master Station Identification MODBUS RTU, MODBUS TCP/IP to DCS Identification 2.1. Important terms (terminology) This chapter includes the key terms and the terminology required for the basic understanding of SIMA² installations. All other terms are explained in the respective chapters.
  • Page 7 SIMA² Master Station MODBUS RTU, MODBUS TCP/IP to DCS Identification If two SIMA² subsystems are jointly operated, this redundant configuration is Hot standby designated as hot standby system redundancy. Both SIMA² subsystems can either System redundancy be located in a joint housing or in two separate housings. In this version, both SIMA²...
  • Page 8 SIMA² Master Station Identification MODBUS RTU, MODBUS TCP/IP to DCS Figure 3: Hot standby system redundancy in a joint housing (example) SIMA² in non-redundant version with only one SIMA² subsystem for fieldbus Single Master Station communication. Controls of a Single Master Station are always located on the left side, whereby the multi-touchscreen is located on the right side of the housing.

  • Page 9: Name Plate

    In case of interruption or short-circuit within the loop system, communication to the actuators is maintained. As an alternative to loop redundancy, the fieldbus connection to the actuators can AUMA redundancy also be designed as line topology. In this case, two separate fieldbus cables are installed in line topology to each actuator.

  • Page 10: Short Description

    SIMA² is the ideal solution to connect actuators with the host fieldbus interfaces. SIMA² allows integration of AUMA actuators in different distributed control systems. The complete communication between host and actuators are controlled by SIMA².
  • Page 11 SIMA² Master Station MODBUS RTU, MODBUS TCP/IP to DCS Identification Figure 6: SIMA² system overview (example) Hardware Generally, actuators are controlled by SIMA² via a redundant fieldbus connection. Hot standby To increase communication availability to the actuators, different redundancy options System redundancy are available.

  • Page 12: Transport, Storage And Packaging

    SIMA² Master Station Transport, storage and packaging MODBUS RTU, MODBUS TCP/IP to DCS Transport, storage and packaging 3.1. Transport For transport to place of installation, use sturdy packaging. Preferably use packaging of delivery. 3.2. Storage Danger of corrosion due to inappropriate storage! Store in a well-ventilated, dry room.

  • Page 13: Assembly

    SIMA² Master Station MODBUS RTU, MODBUS TCP/IP to DCS Assembly Assembly 4.1. Notes for installation SIMA² is available in the following variants: Standard housing for 19” rack mounting, as bench device, for wall mounting or top-hat rail mounting (on request). When used as bench device, the standard housing can be equipped with stands elevating the SIMA²...
  • Page 14 SIMA² Master Station Assembly MODBUS RTU, MODBUS TCP/IP to DCS Figure 8: SIMA² standard housing with handles (option) Bench device Figure 9: SIMA² bench device (standard housing with stands and handles), front view Table 4: Legend 177 mm Figure 10: SIMA² bench device (standard housing with stands), rear view...
  • Page 15 SIMA² Master Station MODBUS RTU, MODBUS TCP/IP to DCS Assembly Table 5: Legend 165.1 mm 76.2 mm 465 mm 483 mm Connection for 110 – 240 V AC +/–10 %, 50/60 Hz +/–10 % Connection for 24 V DC (option) Figure 11: SIMA²...

  • Page 16: Sima² System Components

    SIMA² Master Station Assembly MODBUS RTU, MODBUS TCP/IP to DCS Figure 13: SIMA² wall mounting, side view Table 8: Legend Connection for 110 – 240 V AC +/–10 %, 50/60 Hz +/–10 % Connection for 24 V DC (option) 4.3. SIMA²...

  • Page 17: Electrical Connection And Fieldbus Connection

    The voltage values for the device supplied are available on the name plate. Depending on the mounting position, lateral mounting of the mains cable is possible. However, this modification may only be performed by the AUMA Service. 5.2. Earth connection The SIMA²...

  • Page 18: Interface And Communication To The Actuators Via Modbus Rtu

    5.5. Interface and communication to the actuators via Modbus RTU The interface between SIMA² and the actuators of the AUMA Group is the open and internationally standardised Modbus protocol. The physical Modbus RTU connection between SIMA² and the actuators complies with the EIA-485 standard.

  • Page 19: Interface To The Distributed Control System

    SIMA² Master Station MODBUS RTU, MODBUS TCP/IP to DCS Electrical connection and fieldbus connection Typical transmission time for an operation command to an actuator: Table 11: Transmission time Baud rate [kbit/s] Transmission time for an actuator [ms] 115.2 57.6 38.4 19.2 The communication parameters to the actuators are set in the factory as follows: Baud rate: 115.2 kbit/s...

  • Page 20: System Configuration

    SIMA² Master Station System configuration MODBUS RTU, MODBUS TCP/IP to DCS System configuration 6.1. Settings SIMA² can be preconfigured based on the order information. This information must be subject to prior consent with the plant operator as well as the DCS supplier. The information includes: Number and type of actuators (or other field devices) Baud rate and IP address/Modbus address of SIMA²...

  • Page 21: Indications

    SIMA² Master Station MODBUS RTU, MODBUS TCP/IP to DCS Indications Indications 7.1. Indications on the housing SIMA² housing is equipped with a Power LED and an Info LED for each SIMA² subsystem to visually signal different states. These LEDs are located respectively in the right and left lower edge of the SIMA²...

  • Page 22: Indications On The System Components

    Application is running Blinking in green Boot mode at system start Green double flash Boot mode during firmware update Illuminated in red Fatal error (AUMA service re- quired) RDY/F Illuminated in yellow Boot mode Illuminated in green Interface is operated as Ethernet...
  • Page 23 SIMA² Master Station MODBUS RTU, MODBUS TCP/IP to DCS Indications Status Description Illuminated in green CompactFlash card integrated and identified Illuminated in yellow Read and write access for Com- pactFlash card Illuminated in green CPU power supply unit OK Illuminated in red Backup battery empty IEEE 802.3 module Figure 21: LEDs for IEEE 802.3 module...
  • Page 24 SIMA² Master Station Indications MODBUS RTU, MODBUS TCP/IP to DCS Table 16: Description of LEDs for I/O interface Status Description Module not powered single flash in green RESET mode If LED e is simultaneously illumin- ated in red: invalid firmware ver- sion Blinking in green PREOPERATIONAL mode...
  • Page 25 SIMA² Master Station MODBUS RTU, MODBUS TCP/IP to DCS Indications Status Description Illuminated in yellow The module sends data via the RS-485 interface Illuminated in yellow The module receives data via the RS-485 interface Illuminated in yellow The fieldbus termination resistor within the module is activated...

  • Page 26: Commissioning

    SIMA² is Observer (1). Altogether, 6 user levels are available whereby level 5 and level 6 are reserved for AUMA Service as well for administration.The preset password for user levels 1 – 4 is: Sima12345!. Higher level users can change or reset lower level passwords.

  • Page 27: Time Synchronisation

    SIMA² Master Station MODBUS RTU, MODBUS TCP/IP to DCS Commissioning Indication Status OUT OF SERVICE ACTUATOR CANNOT BE REACHED The actuator cannot be reached. The actuator is in ESD state. MAINTENANCE REQUIRED Actuator maintenance is required. 8.3. Time synchronisation Time synchronisation can be made manually in System settings or via NTP (Network Time Protocol) function.
  • Page 28 SIMA² Master Station Commissioning MODBUS RTU, MODBUS TCP/IP to DCS Figure 26: SIMA² main screen When clicking a SIMA² network, Field system > Overview is opened: Figure 27: Field system overview You may configure the network while navigating through the main menu or by clicking the three-dot More Options icon in the right upper corner and selecting Settings.
  • Page 29 SIMA² Master Station MODBUS RTU, MODBUS TCP/IP to DCS Commissioning Figure 28: Field system settings This menu is used to adapt the parameters of the selected SIMA² network. It is possible to configure, for example, the network topology, the redundancy settings or the HSA.
  • Page 30 SIMA² Master Station Commissioning MODBUS RTU, MODBUS TCP/IP to DCS For SIMA² in hot standby configuration, all settings must then be transferred in a Information next step to SIMA B.The transfer can only be initiated from SIMA B using the following menu path: Main menu >...

  • Page 31: Servicing And Maintenance

    Do not use wet cloth. Service & Support AUMA offers extensive service such as servicing and maintenance as well as customer product training. For the relevant contact addresses, please refer to Addresses in this document or to the Internet (www.auma.com).
  • Page 32 SIMA² Master Station Servicing and maintenance MODBUS RTU, MODBUS TCP/IP to DCS Figure 30: Open battery compartment Remove battery with insulated tweezers from holder. Insert new battery. Re-place cover.

  • Page 33: Technical Data

    (please state the order number). 10.1. Technical data SIMA² Master Station General information SIMA² Master Station for controlling and supervising AUMA actuators and for easier integration into host systems. Features and functions Housing Standard: Housing for installation in 19" systems Dimensions: 4 HE / 84 TE Integral 7”...
  • Page 34 Standard: Without integration into a superordinate automation system (stand-alone mode) host SIMA² is operated in stand-alone mode; the operation commands for the AUMA actuators are entered manually by the operator via the user interface. Options: Modbus RTU in single-channel or redundant version...
  • Page 35 Display and operation functions of the HMI user interface: interface) Control and status indication of the connected AUMA actuators Status indication of the communication to the actuators and to the DCS Operation, configuration and diagnostics of SIMA² and the respective interfaces...
  • Page 36 SIMA² Master Station Technical data MODBUS RTU, MODBUS TCP/IP to DCS Functions of the SIMA² software Web based user interface for oper- Automatic display of the most important status information of SIMA², as well as the connected actuators ating and monitoring SIMA² immediately after switching on (once commissioning and definition of the system configuration is com- plete).
  • Page 37 SIMA² Master Station MODBUS RTU, MODBUS TCP/IP to DCS Technical data Further information Weight Single-channel version: approx. 9 kg Redundant version in one joint housing: approx. 11 kg Redundant version in two housings (weight per housing) approx. 9 kg Dual version in one joint housing: approx. 10.5 kg EU Directives Electromagnetic Compatibility (EMC): (2014/30/EU) Low Voltage Directive: (2014/35/EU)

  • Page 38: Certificates

    MODBUS RTU, MODBUS TCP/IP to DCS Certificates Certificates are valid as from the indicated date of issue. Subject to changes without Information notice. The latest versions are attached to the device upon delivery and also available for download at http://www.auma.com. 11.1. EU Declaration of Conformity...

  • Page 39: Index

    SIMA² Master Station MODBUS RTU, MODBUS TCP/IP to DCS Index Index Mains connection Maintenance 4, 31, 31 Master Station Actuator status Modbus RTU interface Assembly AUMA redundancy Auto configuration Name plate Network Baud rate Operation Order number 9, 9 Certificates Cleaning Commissioning...
  • Page 40 SIMA² Master Station Index MODBUS RTU, MODBUS TCP/IP to DCS User level Version Warnings and notes Wire diameter (fieldbus cable) Wiring diagram 9, 17...

  • Page 41: Addresses

    Europe AUMA Finland Oy AUMA-LUSA Representative Office, Lda. FI 02230 Espoo PT 2730-033 Barcarena Tel +358 9 5840 22 Tel +351 211 307 100 AUMA Riester GmbH & Co. KG auma@auma.fi geral@aumalusa.pt www.auma.fi Location Muellheim SAUTECH DE 79373 Muellheim AUMA France S.A.R.L.
  • Page 42 AUMA worldwide America AUMA Actuators (China) Co., Ltd. FLOWTORK TECHNOLOGIES CN 215499 Taicang CORPORATION Tel +86 512 3302 6900 PH 1550 Mandaluyong City AUMA Argentina Rep.Office AR Buenos Aires mailbox@auma-china.com Tel +63 2 532 4058 www.auma-china.com flowtork@pldtdsl.net Tel +54 11 4737 9026 contacto@aumaargentina.com.ar...
  • Page 43 AUMA worldwide...
  • Page 44 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y008.409/003/en/1.19 For detailed information on AUMA products, refer to the Internet: www.auma.com...

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