Jasic TIG Series Operator's Manual
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Jasic TIG Series Operator's Manual

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TIG Series
TIG 200 Pulse PFC (JT-200P-PFC)
Operator Manual

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  • Page 1 TIG Series TIG 200 Pulse PFC (JT-200P-PFC) Operator Manual...

  • Page 2: Your New Product

    Please ensure that you carry out daily and periodic maintenance checks to ensure years of reliable and trouble free operation. Please call your Jasic distributor in the unlikely event of a problem occurring. Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts.

  • Page 3: Table Of Contents

    Guide to MMA Welding MMA Welding Problems Guide to TIG Welding TIG Welding Torch TIG Welding Problems Maintenance Service Schedule Record Troubleshooting EC Declaration of Conformity WEEE Disposal RoHS Compliance Declaration Statement of Warranty Options and Accessories Schematic Jasic Contact Details...

  • Page 4: Safety Instruction

    SAFETY INSTRUCTION These general safety norms cover both arc welding machines and plasma cutting machines unless otherwise noted. It is important that users of this equipment protect yourselves and others from harm or even death. The equipment must only be used for the purpose it was designed for. Using it in any other way could result in damage or injury and in breach of the safety rules.

  • Page 5: Welding Processes Lens Shade Selector Guide

    SAFETY INSTRUCTION Use of Personal Protective Equipment (PPE) Welding arc rays from all welding processes produce intense, visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin.  Wear an approved welding helmet fitted with an appropriate shade of filter lens to protect your face and eyes when welding or watching.

  • Page 6: Fume And Welding Gases

    SAFETY INSTRUCTION Safety against fumes and welding gases The HSE have identified welders as being an ‘at risk’ group for occupational diseases arising from exposure to dusts, gases, vapours and welding fumes. The main identified health effects are pneumonia, asthma, chronic obstructive pulmonary disease (COPD), lung and kidney cancer, metal fume fever (MFF) and lung function changes.

  • Page 7: The Working Environment

    SAFETY INSTRUCTION The Working environment Ensure the machine is mounted in a safe and stable position allowing for cooling air circulation. Do not operate equipment in an environment outside the laid down operating parameters. The welding power source is not suitable for use in rain or snow. Always store the machine in a clean, dry space.

  • Page 8: Rf Declaration

    SAFETY INSTRUCTION RF Declaration Equipment that complies with directive 2014/30/EU concerning electromagnetic compatibility (EMC) and the technical requirements of EN60974-10 is designed for use in industrial buildings and not those for domestic use where electricity is provided via the low voltage public distribution system. Difficulties may arise in assuring class A electromagnetic compatibility for systems installed in domestic locations due to conducted and radiated emissions.

  • Page 9: Product Overview

    PRODUCT OVERVIEW The Jasic TIG inverter range of welding machines have been designed as integrated and portable welding power supply units incorporating the most advanced IGBT inverter technology in power electronics with easy operation and adjustment due to friendly user interface.

  • Page 10: Technical Specifications

    TECHNICAL SPECIFICATIONS Technical Parameter Unit TIG 200P PFC Rated input voltage 95-265V AC 50/60HZ 115V 27.7 Input current Ieff 230V 14.2 10 – 125 (115V) 10 – 180 (230V) Welding current range 10 – 160 (115V) 10 – 200 (230V) No load voltage 125@60 (115V) 180@25 (230V)

  • Page 11: Description Of Controls

    CONTROLS Front view Jasic TIG 200P PFC 1. Digital meter 2. Parameter controls 3. Selector switch 4. 2T/4T and spot mode control 5. "+" Output terminal*: To connect the work clamp 6. "-" Output terminal*: To connect the TIG torch 7.
  • Page 12 CONTROLS Control panel view Jasic TIG 200P PFC 1. Digital meter: Displays pre-set and actual current before and during welding. Also used to display any error message codes 2. Overheat LED: This LED will be lit when the machine enters overheat conditions. Welding will cease whilst this LED is lit 3.
  • Page 13 CONTROLS Control panel functions Jasic TIG 200P PFC Press the selector until the LED is lit against the required parameter. The parameter can then be adjusted. 1. DC pulsed TIG mode 2. DC TIG mode 3. DC MMA mode 4. 2T mode 5.
  • Page 14 CONTROLS Control panel functions Jasic TIG 200P PFC Parameter autosaving The parameters having been adjusted will be autosaved in the parameter group currently used (no autosaving will be done in the case that no operation is done after parameters are adjusted and the machine was turned off in 5 seconds time).

  • Page 15: Installation

    INSTALLATION Unpacking Check the packaging for any signs of damage. Carefully remove the machine and retain the packaging until the installation is complete. Location The machine should be located in a suitable position and environment. Care should be taken to avoid moisture, dust, steam, oil or corrosive gases.
  • Page 16 INSTALLATION MMA welding Insert the cable plug with electrode holder into the “+” socket on the front panel of the welding machine and tighten it clockwise. Insert the cable plug of the work return lead into the “-” socket on the front panel of the welding machine and tighten it clockwise.

  • Page 17: Operation Mma

    OPERATION - MMA Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MMA welding mode MMA (Manual Metal Arc), SMAW (Shielded Metal Arc Welding) or just Stick Welding. Stick welding is an arc welding process which melts and joins metals by heating them with an arc between a covered metal electrode and the work.
  • Page 18 OPERATION - MMA Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MMA operation steps Select the welding current setting function by pressing the welding parameter selecting key and welding current in MMA can be set.

  • Page 19: Operation Tig

    OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG welding mode Terms used: TIG – Tungsten Inert Gas, GTAW – Gas Tungsten Arc Welding. TIG welding is an arc welding process that uses a non-consumable tungsten electrode to produce the heat for welding.
  • Page 20 OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG operation steps Select the DC TIG mode by pressing the welding mode selecting key. Select the 2T mode by pressing the operation mode selecting key.
  • Page 21 OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG operation steps Select the downslope time setting function by pressing the welding parameter selecting key and set the downslope time.
  • Page 22 OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG operation steps Select the peak welding current setting function by pressing the welding parameter selecting key and set the peak welding current.
  • Page 23 OPERATION - TIG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG operation steps Indicator for 2T Indicator for 4T Indicator for spot 2T (normal trigger control) This light will illuminate when the power source is in 2T welding mode.

  • Page 24: Remote Control Socket

    TIG REMOTE CONTROL SET-UP PROCEDURE The 5 pin remote control socket located on the front panel is used to connect a TIG torch trigger switch and/or torch mounted current adjustment dial as well as a foot pedal or similar remote device. Remote plug wiring TIG Torch Plug Description...

  • Page 25: Guide To Mma Welding

    GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Notes for the welding beginner This section is designed to give the beginner who has not previously done any welding some information to get them going.
  • Page 26 GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MMA process tips and guides Typical welder set up 1.
  • Page 27 GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MMA arc striking Tap technique - Lift the electrode upright and bring it down to strike the work piece. After forming short circuit, quickly lift up about 2~4mm and arc will be ignited.
  • Page 28 GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Fillet welding The electrode should be positioned to split the angle i.e. 45º. Again the electrode should be inclined in the direction of travel at around 10º-30º.

  • Page 29: Mma Welding Problems

    MMA WELDING PROBLEMS Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Arc welding defects and prevention methods Defect Possible cause Action Excessive spatter (beads of metal Amperage too high for the...

  • Page 30: Guide To Tig Welding

    GUIDE TO TIG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG torch body and components The torch body holds the various welding consumables in place as shown and is covered by a either a rigid phenolic or rubberised covering.
  • Page 31 GUIDE TO TIG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG welding electrodes TIG welding electrodes are a ‘non consumable’ as it is not melted into the weld pool and great care should be taken not to let the electrode contact the welding pool to avoid weld contamination.
  • Page 32 The TIG process can use both non contact and contact methods to provide arc starting. Depending on the Jasic model, the options are indicated on a selector switch on the front control panel of the power source. The most common method of arc starting is ‘HF’ start. This term is often used for a variety of starting methods and covers many different types of start.
  • Page 33 GUIDE TO TIG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Arc starting - lift TIG (lift arc) Not to be confused with scratch start, this arc starting method allows the tungsten to be in direct contact with the work piece first but with minimal current so as not to leave a tungsten deposit when the tungsten is lifted and an arc is established.
  • Page 34 The Jasic TIG Series polarity should generally be set up for Direct Current - Electrode Negative (DCEN) as this method of welding can be used for a wide range of materials.

  • Page 35: Tig Welding Torch

    TIG TORCH SPARE PARTS LIST TIG Welding Torch Air Cooled - Model TIG37ERGO Rating 150A DC, 115A AC @ 60% Duty Cycle EN60974-7 • 0.5mm to 3.2mm Electrodes Main Consumables Gas Lens Bodies Ceramic Cups for use with item 12 No Code Description No Code...

  • Page 36: Tig Welding Problems

    TIG WELDING PROBLEMS Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG welding defects and prevention methods Defect Possible cause Action Excessive tungsten use Set up for DCEP...
  • Page 37 TIG WELDING PROBLEMS Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG welding defects and prevention methods Defect Possible cause Action Excessive bead build up, poor Weld current too low...

  • Page 38: Maintenance

    MAINTENANCE The following operation requires sufficient professional knowledge on electric aspects and comprehensive safety knowledge. Make sure the input cable of the machine is disconnected from the electricity supply and wait for 5 minutes before removing the machine covers. In order to guarantee that the arc welding machine works efficiently and in safety, it must be maintained regularly.

  • Page 39: Troubleshooting

    TROUBLESHOOTING The following operation requires sufficient professional knowledge on electric aspects and comprehensive safety knowledge. Make sure the input cable of the machine is disconnected from the electricity supply and wait for 5 minutes before removing the machine covers. Before arc welding machines are dispatched from the factory, they have already been checked thoroughly.

  • Page 40: Ec Declaration Of Conformity

    Electrical and Electronic Equipment states the electrical equipment that has reached its end of life must be collected separately and returned to an environmentally compatible recycling facility. Jasic has a relevant recycling system which is compliant and registered in the UK with the environment agency. Our registration reference is WEEMM3813AA.

  • Page 41: Statement Of Warranty

    This should be carried out by a suitably qualified competent person. In the unlikely event of a problem, this should be reported to Jasic technical support team to review the claim.

  • Page 42: Options And Accessories

    JSS-01 Jasic Carry Strap JSB-01 Jasic Site Bag JIT-01 Trolley JH-HDX Jasic HD True Colour Auto Darkening Welding Helmet SSARG2G Single Stage 2 Gauge Argon Regulator WTLHK2 2m Gas Hose and Quick Gas Connecter Jasic Trolley JIT-01 Jasic Auto Darkening HD...

  • Page 43: Schematic

    SCHEMATIC...

  • Page 44: Jasic Contact Details

    Wilkinson Star Limited Shield Drive Wardley Industrial Estate Worsley Manchester M28 2WD +44 (0)161 793 8127 www.jasic.co.uk April 2020 Issue 3...

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