Jasic TIG200PACDC PFC Manual
  1. Manuals
  2. Brands
  3. Jasic Manuals
  4. Welding System
  5. TIG200PACDC PFC
  6. Manual
Jasic TIG200PACDC PFC Manual

Jasic TIG200PACDC PFC Manual

Igbt inverter welder
Hide thumbs Also See for TIG200PACDC PFC:
Table of Contents

Advertisement

Quick Links

Download this manual
TIG200PACDC PFC LCD
TIG200PACDC LCD
IGBT INVERTER WELDER
Copyright©2022 Shenzhen JASIC Technology Co., Ltd.

Advertisement

Table of Contents
loading

Related Manuals for Jasic TIG200PACDC PFC

Summary of Contents for Jasic TIG200PACDC PFC

  • Page 1 TIG200PACDC PFC LCD TIG200PACDC LCD IGBT INVERTER WELDER Copyright©2022 Shenzhen JASIC Technology Co., Ltd.
  • Page 2 JASIC website at www.jasictech.com. Disclaimer Shenzhen JASIC Technology Co., Ltd. solemnly promises that this product is manufactured according to relevant domestic and international standards, and that this product conforms to EN60974-1 International Safety Standard. Patents protect the relevant design scheme and manufacturing technology adopted in this product.

  • Page 3: Table Of Contents

    Contents 1. Safety precautions.......................... 5 1.1. General safety..........................5 1.2. Other precautions........................8 2. Description of symbols........................9 3. Product overview.......................... 10 4. Technical parameters........................11 5. Installation............................13 5.1. External interface description....................13 5.2. Power installation........................14 5.3. MMA electrode holder and earth cable connection..............15 5.4.
  • Page 4 For your safety, please read this manual carefully before installing and operating this JASIC equipment. Pay extra attention to all content marked with " ". All operations must be carried out by professional, suitably qualified persons! Page 4...

  • Page 5: Safety Precautions

    1. Safety precautions 1.1. General safety SAFETY INSTRUCTION These general safety norms cover both arc welding machines and plasma cutting machines unless otherwise noted. It is important that users of this equipment protect yourselves and others from harm or even death.
  • Page 6 Arc rays——May injure the eyes and burn the skin. The arc rays from all processes produce intense, visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. ·Wear an approved welding helmet fitted with an appropriate shade of filter lens to protect your face and eyes when working or watching.
  • Page 7 5 minutes after power switch off before removing the panels. If you still do not fully understand or cannot solve the problem after reading the instructions in this manual, you should contact the supplier or JASIC's service center immediately for professional help.

  • Page 8: Other Precautions

    1.2. Other precautions Warning! Location The machine should be located in a suitable position and environment. Care should be taken to avoid moisture, dust, steam, oil or corrosive gases. Place on a secure level surface and ensure that there is adequate clearance around the machine to ensure natural airflow.

  • Page 9: Description Of Symbols

    2. Description of symbols Warning! Read the Manual Current unit "A" WEEE tag Time unit "S" Overheat indicator Percentage VRD function indicator Frequency unit "Hz" Warning tag Lift TIG mode MMA mode Wireless receiver module indicator Pairing of wireless simple remote MMA current controller (optional) MMA hot start current...

  • Page 10: Product Overview

    3. Product overview This is a digital inverter AC/DC welder with complete functions, excellent performance and advanced technology. It supports AC TIG (with optional square wave, triangular wave and sine wave), AC pulse TIG, DC TIG, DC pulse TIG, MMA (DC), and TIG spot welding (DC/AC), and can be widely used for precise welding of an extensive range of materials.

  • Page 11: Technical Parameters

    4. Technical parameters Item Unit Parameters Model TIG200PACDC PFC TIG200PACDC Input voltage AC115±15%~230V±15% AC230V±15% Input frequency 50/60 50/60 Rated input current 20.2@TIG 31.6@TIG (AC230V) 22.4@MMA 34.1@MMA Rated input current 30.6@TIG (AC115V) 32.8@MMA Rated input power 4.7@TIG 6.0@TIG (AC230V) 5.6@MMA 7.0@MMA Rated input power 3.5@TIG...
  • Page 12 Pulse duty factor 10~90 10~90 Pre-flow time Post-flow time 0~15 0~15 Upslope time 0~10 0~10 Downslope time 0~10 0~10 Spot welding time 0.1-10 0.1-10 Digital remote controller, Digital remote controller, analog remote controller, Remote controller analog remote controller, wireless remote wireless remote controller controller HF arc ignition and lift arc...

  • Page 13: Installation

    5. Installation Warning! All connections shall be made after the power supply is turned off. Warning! Electric shock may cause death; after power failure, there is still a high voltage on the equipment, do not touch the live parts on the equipment. Warning! Incorrect input voltage may damage the equipment.

  • Page 14: Power Installation

    5.2. Power installation Warning! The electrical connection of equipment shall be carried out by suitably qualified personnel. Warning! All connections shall be made after the power supply is turned off. Warning! Incorrect input voltage may damage the equipment. 1) Connect the welder to the corresponding voltage grade according to its specified input voltage.

  • Page 15: Mma Electrode Holder And Earth Cable Connection

    5.3. MMA electrode holder and earth cable connection (Wiring diagram) Pay attention to the polarity of the wiring before MMA. Generally, there are two connection methods for DC welder: DCEN and DCEP. DCEN: The electrode holder is connected to the negative polarity, and the workpiece is connected to the positive polarity;...

  • Page 16: Tig Welding Torch And Earth Cable Connection

    5.4. TIG welding torch and earth cable connection 1) Ensure that the welder power switch is turned off. 2) Insert the cable plug with the earth clamp into the positive socket on the front panel of the welder and tighten it clockwise. 3) Insert the cable plug of the welding torch into the corresponding negative socket on the front panel of the welder and tighten it clockwise.
  • Page 17 ● If excessive cable must be wound up, please refer to the following good practices Bad practice Good practice Do not wind up excess cable along the same Wind up the same number of turns in the direction. cable winding direction and the opposite direction, and stack them together.

  • Page 18: Wired Handheld Remote Controller Connection (Optional)

    5.5. Wired handheld remote controller connection (optional) (Wiring diagram) Insert the 9-pin aviation plug of the handheld remote controller directly into the corresponding aviation socket of the machine. NOTE! Please check that the machine supports wired handheld remote controller before installation. Page 18...

  • Page 19: Installation Of Wireless Receiver Module (Optional)

    5.6. Installation of wireless receiver module (optional) (Installation drawing) Remove the wireless remote controller plug cover shown in the above left figure. Insert into the wireless receiver module shown in the above right figure. 1) Remove the screws on the left cover of the machine. 2) Remove the buckle inside the front panel of the machine and pull out the wireless plug.

  • Page 20: Control Panel

    6. Control panel 6.1. LCD panel 6.2. LCD screen function table Back to Press the "Home" key to return to the main menu main menu interface. 1. Press the gas check icon to open the submenu and enter the gas check state; after 20s, the Gas check system will automatically exit the gas check function...
  • Page 21 The table header shows the specific value of the parameters; 1. Press the "Memory" key and Channel 1, Memory Channel 2, Channel 3 and Channel 4 will be function displayed; select a channel and corresponding parameters saved will be displayed; 2.
  • Page 22 1. 2T icon. If checked, it indicates that the machine is in 2T mode; 2. 4T icon. If checked, it indicates that the machine is in 4T mode; 3. Repeat icon. If checked, it indicates that the machine is in repeat mode; 4.
  • Page 23 1. Rotate the adjustment knob to adjust the welding current; Progress 2. Rotate the knob clockwise to increase the value, and counterclockwise to decrease the value. 3. When rotating the knob, the progress bar adjusts proportionally with the value. Function Display in English by default.

  • Page 24: Welding Mode

    6.3. Welding mode 1) Before welding, press the "Home" key to return to the home page; rotate the knob to select DC TIG, AC TIG, MIX TIG and MMA; and press the knob to select the corresponding welding mode. 2) In addition to the four welding modes, there are two other options in the Home page, i.e. System Settings and User Manual.

  • Page 25: Gas Check Function

    6.4. Gas check function 1) In non-welding state, select the gas check function in the AC TIG, DC TIG or MIX TIG page. Gas check function operation 2) If the gas check animation is played, it indicates that the machine has entered Gas Check mode.

  • Page 26: Parameter Setting

    6.6. Parameter setting 1) In non-welding state, select the Parameter Setting function in the AC TIG, DC TIG, MIX TIG or MMA page. 2) Press the knob to display a row of welding parameters; rotate the knob to select different parameters and the corresponding values are displayed below.

  • Page 27: Function Setting

    6.7. Function setting 1) In non-welding state, select Function Setting in the AC TIG, DC TIG or MIX TIG page. Function Setting operation 2) Press the knob to display a row of function options; rotate the knob to select different functions, the corresponding function options are displayed below.

  • Page 28: Other Functions

    6.8. Other functions 6.8.1 System information view Enter the Settings page, rotate the knob to select System Information, and press knob to display the system information, which is displayed in order from: Rated Current, Software Version No., LCD Version No. and Machine Serial No. System information view 6.8.2 Language selection Language selection...
  • Page 29 6.8.3 Input overvoltage/undervoltage protection function Overvoltage/undervoltage protection switch 1) Select User's Background option, press knob to enter the selection interface, and the Overvoltage/undervoltage Protection Switch is selected by default; 2) Press knob to enter the "ON/OFF" selection interface; 3) Rotate the knob to select the required option, press knob to complete settings and return to the previous menu.
  • Page 30 Sleep time setting 6.8.5 Control mode 1) Select User's Background option, press knob to enter the selection interface, and rotate the knob to select the Control Mode option; 2) Press knob to enter "Local Mode" and "Remote Mode" options; 3) Rotate the knob to select the required option, press knob to complete settings and return to the previous menu.
  • Page 31 6.8.6 Wireless remote control Wireless remote control pairing switch 1）Wireless remote control pairing: When not welding, select User's Background option; press knob to enter the selection interface; rotate the knob to select Turn on Wireless Remote Control Pairing; press knob to turn on the pairing switch and the pairing key of wireless simple remote controller for 2s for wireless remote control pairing.
  • Page 32 6.8.8 Optional remote controller model Host-side Welding Type Name Model receiver Picture mode module Analog torch potentiometer control remote Analog controller welding torch Digital torch Digital welding control remote torch controller Wired Wired foot pedal FRC-01(P1S3) controller Wired handheld HRC-01(P1S1) remote controller Wireless...
  • Page 33 6.8.9 Factory reset function 1) Select User's Background option, press knob to enter the selection interface, and rotate the knob to select the Factory Reset option; 2) Press knob to enter the "Sure/Cancel" selection interface; 3) Rotate the knob to select the required setting option; press knob and a green box will be displayed indicating "Waiting for factory reset";...
  • Page 34 —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— 6.8.11 VRD Function Warning! The electrical connection of equipment shall be carried out by suitably qualified personnel. Warning! Electric shock may cause death;...

  • Page 35: User Manual

    Turn on VRD Turn off VRD 6.9. User Manual 1) In the home page, rotate the knob to select the User Manual, and press knob to enter the User Manual page; 2) There are three options, i.e. "Operation", "Spare Parts" and "Maintenance". "Operation" includes Panel Operation, Front Panel Connection, Rear Panel Operation and Welding Guide;...

  • Page 36: Alarm Function

    6.10. Alarm function 1) If the welder malfunctions during operation, an alarm sign will be displayed above the current interface, as shown in the following figure; 2) There are seven alarm types, i.e. "Overvoltage Protection", "Undervoltage Protection", "Overheat Protection 1", "Overheat Protection 2", "Overcurrent Protection", "Data Error", and "Water Shortage".

  • Page 37: Welding Function Operation

    7. Welding function operation Warning! Before turning on the power supply, make sure that the electrode holder or welding torch is connected to the output, do not touch the workpiece and earth clamp. Otherwise, an unexpected arc may be started when the power is turned on in the case of MMA by default.

  • Page 38: Mma Function

    ● ● ● ● × ● ● ● × ● ● × × ● ● ● ● × ● ● ● × ● ● × × Repeat ● ● ● ● × ● ● ● × ● ● × × Spot ●...

  • Page 39: Tig Function

    1. I (hot start current) = I (arc ignition current)+ I (welding current); the hot start time is Δh fixed at t , which is conducive to arc ignition and reduces sticking between the welding electrode and workpiece during arc ignition. The magnitude of hot start current is generally determined based on the type, specification, and welding current of the welding electrode.
  • Page 40 t6-Post-flow time ● Initial current (I1): The initial current is the current after pressing the torch trigger to start the arc, which should be determined according to the process requirements. A large initial current makes it easy to start the arc, but it should not be too large when welding thin plates, otherwise, it may burn through the workpiece.
  • Page 41 7.3.2 DC Pulse TIG DC pulse TIG current waveform I1-Initial current t0-Pre-flow time I2-Current corresponding to the upslope time t1-Initial current period I3-Set pulse current t2-Upslope time I4-Current corresponding to downslope time t3-Peak current period I5-Crater current t4-Downslope time IP-Pulse peak current t5-Crater current period Ib-Pulse base current t6-Post-flow time...
  • Page 42 7.3.3 AC TIG AC TIG current waveform I1-Initial current t2-Upslope time I3-Set AC peak current t4-Downslope time I5-Crater current tc-Clearing current time T-AC period AC TIG supports square, triangular and sine output waveforms. AC and DC TIG have the same pre-flow time and post-flow time, but the other parameters are explained separately in conjunction with the figure: ●...
  • Page 43 7.3.4 AC Pulse TIG AC pulse TIG current waveform tc-Clearing current time Tc-AC period tp-Pulse peak time Tp-Pulse period t2-Upslope time t4-Downslope time Ip-Peak current Ib-Base current ● AC frequency (1/Tc): Can be adjusted according to the process requirement. ● Pulse frequency (1/Tp): Can be adjusted according to the process requirement. ●...
  • Page 44 ● In AC pulse mode, the pulse frequency range is affected by AC frequency and frequency division factor. The minimum frequency division factor is 10 times, and the maximum is 2 times the AC frequency. Therefore, the pulse frequency range is 0.5Hz to AC frequency/10Hz;...
  • Page 45 ● In MIX TIG mode, the frequency range of the MIX TIG is affected by the AC frequency and frequency division factor. The minimum frequency division factor is 10, and the maximum AC balance is equal to the AC frequency. Therefore, the frequency range of MIX TIG welding is 1Hz to the AC frequency/10Hz, and the user can select any frequency within the range.
  • Page 46 2T mode: 1. Press the torch trigger to increase the arc up to the designated peak current; 2. Release the trigger to slowly extinguish the arc; 3. If the trigger is pressed again before the arc is extinguished, it will slowly increase to the peak current.
  • Page 47 pins 2 and 3 is 10kΩ. Page 47...
  • Page 48 7.3.8 Use of foot pedal controller 1. The foot pedal controller consists internally of a switch and potentiometer, as shown in the figure. 2. Use a dedicated cable to connect the remote controller to pins 1, 2, 3, 8 and 9 of the torch trigger’s aviation socket on the front panel of the welder.
  • Page 49 7.3.9 Use of wired welding torch Wired welding torch include digital and analog types, as Current Torch adjustment shown in the following figure. trigger potentiometer Use a dedicated cable to connect the analog welding torch to pins 1, 2, 3, 8 and 9 of the torch trigger's aviation socket on the front panel of the welder;...

  • Page 50: Maintenance

    7.3.10 Water cooler connector (optional) 1. Pins 1 and 2 are power output ports for the water cooler, and pins 3 and 4 are the abnormal signal inputs. 2. Under no-load state, press the key and the welder will enter the water-cooled mode during welding. 3.

  • Page 51: Welding Torch Maintenance

    Monthly Disconnect from the mains supply and wait for at least 5 minutes before examination removing the cover. Check internal connections and tighten if required. Clean the inside of the machine with a soft brush and vacuum cleaner. Take care not to remove any cables or cause damage to components. Ensure that ventilation grills are clear.
  • Page 52 The sealing ring is aged Replace the sealing ring The connecting thread is loose Tighten it Cut off the damaged joint, The gas inlet pipe joint is reconnect and tighten the replaced Air leakage damaged or not fastened gas inlet pipe or wrap up the damaged area The gas inlet pipe has been Replace the gas inlet pipe...

  • Page 53: Troubleshooting

    Change the electrode holder with a high the electrode holder is holder current one too low Arc is easily Low mains voltage Use after the mains power is normal interrupted Please contact the maintenance Other malfunction personnel of Shenzhen JASIC Technology Co., Ltd. Page 53...
  • Page 54 Elimination of general problems in TIG Symptom Reasons Troubleshooting When the temperature is too low, leave the machine to operate for a while. The Fan does not rotate or The temperature may be temperature in machine will rise, then rotates abnormally too low or the fan may be fan will resume normal operation.

  • Page 55: Alarm And Solutions

    (2) Use different power cords to Serious interference connect equipment that could seriously from other electrical interfere with the welder. equipment. Please contact the maintenance Other malfunction personnel of Shenzhen JASIC Technology Co., Ltd. 9.2. Alarm and solutions Error Category Possible cause Countermeasure code Continuously output Restart the welder.

  • Page 56: Packaging, Transportation, Storage And Waste Disposal

    Inverter IGBT Do not turn off the machine. Wait for a Overheat temperature is too while, and then continue welding after the protection high indicator goes out. Output rectifier diode Do not turn off the machine. Wait for a Overheat temperature is too while, and then continue welding after the protection...
  • Page 57 We herewith confirm, that the above-mentioned product does not contain any of the restricted substances as listed in EU Directive 2011/65/EC in concentrations above the limits as specified therein. Disclaimer: Please note that this confirmation is given to the best of our present knowledge and belief.

  • Page 58: Appendix 1: Wiring Diagram

    Appendix 1: Wiring diagram Page 58...

  • Page 59: Appendix 2: List Of Common Spare Parts 1

    Appendix 2: List of common spare parts 1 List of spare parts Material Material Name Quantity SN Name Quantity code code Control panel 10084166 Handle 21 10084192 mount Machine cover upper 10084064 22 51000884 Large control panel section Small arc 10084160 Beam 23 10056163...

  • Page 60: Appendix 3: List Of Common Spare Parts 2

    Appendix 3: List of common spare parts 2 List of spare parts Material Material Name Quantity SN Name Quantity code code 51000093 10064645 Rectifier diode 2 Secondary Primary inverter 51000872 inverter main 51000858 main board board PFC inductor (only 10081176 Rectifier diode 1 14 51000456 for PFC machine) 51000854...
  • Page 61 Page 61...

This manual is also suitable for:

Tig200pacdc

Table of Contents