Azbil ACTIVAL PN16 Specifications & Instructions

Azbil ACTIVAL PN16 Specifications & Instructions

Motorized two-way valve with flanged-end connection for high differential pressure application (40-20 ma dc input with 4-20 ma dc feedback output)

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Motorized Two-Way Valve with Flanged-End Connection
for High Differential Pressure Application
<4-20 mA DC Input with 4-20 mA DC Feedback Output>
General
ACTIVAL™ Model VY5199J for high differential pressure
application is a series of motorized two-way valves with
flanged-end connection. Rotary valve and actuator are
integrated in a single unit.
Valve size ranges from DN15 (1/2") to DN150 (6"), and
valve body rating corresponds to ISO PN16.
Actuator has a reversible synchronous motor, which
operates at a low voltage of 24 V AC.
4-20 mA DC input control signal provides proportional
control in combination with a PLC (e.g., Model R35/R36).
∗ PLC: Programmable Logic Controller
Features
• Applicable to high differential pressure applications:
Water flow is controlled inside the valve to prevent over
pressure drop, leading to cavitation erosion resistance.
(See Fig. 1.)
• Compact and lightweight:
Rotary motor actualizes small body and light weight.
• Valve and actuator integrated in a single unit:
Pre-assembled body requires no adjustment.
• Durable actuator with low power consumption
• Modified linear flow characteristics
• Valve applicable to high differential pressure, high Cv
value, wide rangeability, and low leakage
• 4-20 mA DC output available for position feedback.
• Open/close changeover for input signal failure:
Actuator fully opens/closes valve in case that the control
signal is not input to the actuator. (Default: Fully open)
• Direction changeover of control action:
Open/close action by 4-20 mA DC input signal is reversely
controllable.
Normal action 4 mA: 0 % to 20 mA: 100 %
Reverse action 20 mA: 0 % to 4 mA: 100 %.
(Default: Normal action)
∗ Although our company name changed from Yamatake Corporation to Azbil Corporation on April 1, 2012, our former logo remains on this
product.
ACTIVAL™
(PN16 / GG-20)
• Adjustable dead band*:
Dead band width can be narrowed to more precisely
operate valve actuator.
∗ Actuator is not operated by input signal changed less than a
certain amount. This amount of change is called dead band.
• CE Marking certified:
ACTIVAL Model VY51 conforms to all the applicable
standards of CE Marking.
1
AB-7053
Specifications/Instructions

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Summary of Contents for Azbil ACTIVAL PN16

  • Page 1 Normal action 4 mA: 0 % to 20 mA: 100 % Reverse action 20 mA: 0 % to 4 mA: 100 %. (Default: Normal action) ∗ Although our company name changed from Yamatake Corporation to Azbil Corporation on April 1, 2012, our former logo remains on this product.
  • Page 2: Safety Instructions

    If this product is used in a clean room or a place where reliability or control accuracy is particularly required, please contact Azbil Corporations’ sales representative. Azbil Corporation will not bear any responsibility for the results produced by the operators.
  • Page 3 • Use shielded cable for the ACTIVAL with small dead band. Noise may affect the signal transmission causing operation error, otherwise. • To control ACTIVAL with a third-party controller, please consult with Azbil Corporations’ sales personnel. Mechanism of Cavitation Erosion Resistance ∗...
  • Page 4: Model Numbers

    AB-7053 Model Numbers Model VY5199J0XXX is the model for the valve and actuator integrated into a single unit. The model number label is attached to the yoke. The 4-20 mA control signal is indicated on the actuator label and on the wiring diagram.
  • Page 5: Actuator Specifications

    AB-7053 Specifications For weight, refer to the table shown in the section Dimensions. Valve specifications Item Specification Model Two-way valve with flanged-end connection (raised face flange), proportional control Body pressure rating PN16 (Max. working pressure: 1.6 MPa) PN16 flanged-end (equivalent to ISO 7005-2: 1988) Size, Cv, close-off rating Model number Nominal size...
  • Page 6 AB-7053 Valve and actuator (as a single unit) specifications Item Specification Environmental conditions Transport/storage Rated operating condition Limit operating condition conditions (packaged* Ambient temperature* -20 °C to 50 °C -20 °C to 60 °C -20 °C to 70 °C (Fluid temperature 0 °C to 150 °C) -20 °C to 40 °C (Fluid temperature 150 °C to 175 °C)
  • Page 7 AB-7053 Dimensions and Maintenance Clearance Valve size: DN15 to DN80 Min. 300 Min. 500 (See Note.) N × φh ∗ Note: Leave a clearance of 100 mm if you do not open the top cover Flow direction (to set the selector switches after the ACTIVAL is installed). Valve size: DN100 to DN150 Min.
  • Page 8: Parts Identification

    AB-7053 Parts Identification Valve size: DN15 to DN80 Top cover Actuator Terminal cover Knockout hole Pointer Joint Yoke Gland packing O-ring Stem Bonnet Cone Valve body Seat ring Plug Valve size: DN100 to DN150 Top cover Terminal cover Pointer Joint Yoke O-ring Gland packing...
  • Page 9 AB-7053 Recommended Criteria to Prevent Cavitation Erosion Cavitation erosion is likely to occur in the case that the pressure ratio XF calculated by the following formula overreaches the criterion value. - Pv : Pressure ratio : Absolute pressure of valve inlet [kPa (abs)] : Absolute pressure of valve outlet [kPa (abs)] Pv: Saturated vapor pressure of fluid* [kPa (abs)] ∗...
  • Page 10 AB-7053 Setting On the PCB (printed circuit board) of the actuator, the selector switches are provided. CAUTION • Disconnect power from the product (including the optional devices) before performing any wiring, maintenance, or setting the selector switches to prevent equipment damage. •...
  • Page 11: Installation

    AB-7053 Installation Precautions for installation CAUTION • Disconnect power from ACTIVAL before performing any wiring, maintenance (installation), and setting the selector switches to prevent equipment damage. • Install the ACTIVAL in the position as specified in this manual. Excessively tight connection of piping and improper installation position may damage the valve.
  • Page 12 AB-7053 Piping • Check that the model number of the product is what you ordered. The model number is shown on the label attached to the yoke. • Install a bypass pipe and gate valves on the inflow, outflow, and bypass sides. Also, install a strainer on the inflow side. •...
  • Page 13 AB-7053 Auxiliary switch / Auxiliary potentiometer (optional) IMPORTANT: • The auxiliary switch/potentiometer is installed on site. Refer to the instructions supplied with the auxiliary switch/potentiometer for installation. • Do not open the top cover except when adjusting the auxiliary switch/potentiometer. Close the top cover instantly after adjusting the auxiliary switch/potentiometer.
  • Page 14: Wiring Procedure

    AB-7053 Wiring CAUTION • Installation and wiring must be performed by qualified personnel in accordance with all applicable safety standards. • Disconnect power from the product (including the optional devices) before performing any wiring, maintenance, or setting the selector switches to prevent equipment damage. •...
  • Page 15 AB-7053 To keep IP54 protection (dust-proof and splash-proof), Use a water-proof connector for the ACTIVAL in a high-humidity environment or outdoor location. • Be sure to completely close the terminal cover and the top cover. • Waterproof the wiring port. - For cable connection, use a water-proof connector.
  • Page 16 AB-7053 Connection Examples (Connection to Azbil Corporations’ R series controller) Connection to Model R35TC0/R36TC0 Connection to Model R35TC0/R36TC0 (Parallel operation) Isolation Isolation transformer transformer Power Power supply supply + 13 + 13 Model R35TC0/R36TC0 Model R35TC0/R36TC0 Isolator Position indicator Isolator...
  • Page 17 AB-7053 Internal Connection of Auxiliary Switch / Auxiliary Potentiometer Auxiliary switch Part No. 83165274-001 N.C. Common N.O. N.C. Common N.O. Switches A and B actuating position: Adjustable between 0 % (fully closed) and 100 % (fully open) Figure 14. Internal connection of Part No. 83165274-001 Auxiliary potentiometer Part No.
  • Page 18: Inspection And Maintenance

    If any of the problems described in Table 2 are found, take corresponding actions shown in the table. If your problem is not solved by the corresponding action, please contact Azbil Corporation near you. Table 1. Inspection items and details...
  • Page 19 AB-7053...
  • Page 20 AB-7053 ACTIVAL is a trademark of Azbil Corporation in Japan or in other countries. Specifications are subject to change without notice. Building Systems Company http://www.azbil.com/ Rev.2.0 Mar. 2015 AB-7053...

This manual is also suitable for:

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