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Table of Contents
Summary of Contents for Peco 54120901
- Page 1 P P P P P P PTO-R Driven - GRASS PECO PECO PECO PECO PECO COLLECTION SYSTEM Model# 54120901 ZXR & ZXR SE 48”, 52” & 60” DECK MODEL YEAR: 2018-NEWER OPERATOR’S MANUAL ASSEMBLY OPERATION MAINTENANCE MANUAL PART#: Q0538 Rev.0 - Feb 2020...
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Page 2: Table Of Contents
GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Bag Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - 19 Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3 Bag Assembly Installation - - - - - - - - - - - - - - - - - - 19... -
Page 3: Safety Alert Symbols
SAFETY WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating. -
Page 4: Warranty
6. REMEDIED EXCLUSIVE: The only remedies the purchaser has in connection with the breach or performance of any warranty on New PECO, Inc. consumer products are set forth above. In no event will New PECO, Inc. be liable for special incidental or consequential damages. -
Page 5: Introduction And Description
Section I - INTRODUCTION AND DESCRIPTION Introduction Description We are pleased to have you as a PECO customer. Your The grass collection system is designed for turf collection system has been designed to give you a low maintenance where there is a need to collect the grass maintenance, simple, and effective way to collect the clippings as the mower cuts the turf. -
Page 6: Installation For Use
Section II - INSTALLATION FOR USE The engine pulley assembly must be installed using an Preparation Of Mower arbor press or equivalent. During installation, opposite bearing inner race must be supported or bearing NOTE: The mower deck PTO belt must be removed damage may occur. -
Page 7: Side Frame Bracket Installation
Side Frame Bracket Installation Note: It is recommended to start on either the Left or the Right side of the mower and completely install both Side Frame Brackets (Item #1) before installing the Rear Frame Bracket. Starting on one side, remove the (3) bolts Located on the side of the mower’s rear end bumper. Refer to Figure A. Position the Side Frame Brackets (Item #1) on either side of the mower as shown in the figure below. -
Page 8: Rear Frame Bracket Assy Installation
Rear Frame Bracket Assembly & Installation Before installing the Rear Frame Bracket, first remove the existing hitch and its hardware located at the rear end of the mower and set it aside (Refer to Figure A). Next, remove the two bolts located on either side of the hitch kit that was just removed. -
Page 9: Pto Mount Arm Installation
PTO Mount Plate Assembly & Installation To Install the Right PTO Mount Plate (Item #1), remove the loose hardware from the far right side of the Side Rear Frame Bracket. Align the bolt holes of the Right PTO Mount Plate to those of the Side Rear Frame Bracket and secure the Right PTO Mount Plate by replacing the (2) 3/8”-16 x 1-1/4”... -
Page 10: Pto Stop Plate Installation
PTO Stop Plate Assembly & Installation Note: Keep all hardware relatively loose until the end. To install the PTO Stop Plate (Item #1), align the bolt holes of the PTO Stop Plate to those of the PTO Mount Plates. Secure the PTO Stop Plate to the PTO Mount Plates by using (4) 1/4”-20 x 3/4” HHCS (Item #2) and (4) 1/4”-20 Ny- Flange lock Nuts (Item #3). -
Page 11: Exhaust Deflector Installation
Exhaust Deflector Installation To install the Exhaust Deflector (Item #1), Fasten a 1/4”-20 x 1/2” HWHTCS self-tapping screw (Item #2) between the front bolt hole and the rear tab bolt hole of the Exhaust Deflector. Refer to Figure A. This will help keep the Deflector stable. -
Page 12: Exhaust Diverter Installation
Exhaust Diverter Installation Note: Keep hardware relatively loose until the Exhaust Diverter has been optimally positioned. To install the Exhaust Diverter (Item #1), slide the part over the exhaust of your mower. Secure the Exhaust Diverter by using the 1-3/8” Exhaust Clamp Kit (Item #2) over the Exhaust Diverter. Refer to Figure A. To keep the Exhaust Diverter from burning the grass, position the Exhaust Diverter to the optimal position based on the mower’s exhaust positioning: If the mower’s exhaust sits higher, angle the Exhaust Diverter to about 110°. -
Page 13: Lower Mount Tube Installation
Lower Mount Tube Installation To Install the Lower Mount Tubes (Item #1), align the mount tubes to the bolt holes on the furthest right of the Rear Frame Bracket. Refer to the Figure below. Secure (2) Lower Mount Tubes ( Item #1) to the Rear Frame Bracket using (2) 5/16”-18 x 2”... -
Page 14: Upper Frame Assy Installation
Upper Frame Assembly Installation Position the Upper Frame Assembly (Item #1) above the Lower Mount Tubes as shown in Figure A. Slide the Upper Frame Assembly down onto the Lower Mount Tubes and secure using (2) Clevis Pins (Item #2) and (2) Rue Ring Cotter Pin Clips (Item #3). -
Page 15: Pto Drive Assembly Installation
PTO Drive Assembly Installation Locate the PTO mounting slots on both the Left and Right PTO Mount Plates. Insert the pivot rod of the PTO Assembly (Item#1) into the mounting slots of the Left and Right PTO Mount Plates. Secure the PTO Assembly by using (1) PTO Assembly Mount Pin (Item#2) and (1) Hair Pin Clip (Item#3). -
Page 16: Belt Installation And Adjustment
Figure D Belt Installation and Adjustment Loosen The PTO MODELS ONLY Adjustment Bolt Remove (3) 1/4”-20 x 1/2” HHSTS P#(K0353) from the gearbox pulley guard located on the bottom of the PTO assembly (Refer to Figure A). Figure A Slide Gear Box Towards The Engine Pulley Connect the belt A60K P#(M0249) from the engine... -
Page 17: Top Assy To Upper Frame Assy Installation
Top Assembly To Upper Frame Assembly Installation Align the Top Assembly Pivot Holes to the Upper Frame Assembly. See Figure A below. Before fastening, pull Rubber Dust Guard outward to seal against Upper Frame Assembly (towards the mower’s operator seat). Fasten the Top Assembly to the Upper Frame Assembly using (2) 5/16”-18 x 2-1/2”... -
Page 18: Hinge Kit Assy Installation
Hinge Kit Assembly Installation Assemble the Hinge Kit using (1) Latch Plate P#(B0884), (1) 5/16”-18 x 1-1/4” HHCS P#(K1156), (1) 5/16”-18 Ny- Flange Lock Nut P#(K2516), (3) 5/16” Flat Washers P#(K0042), (1) Latch Spacer P#(S0006), (2) Extra Heavy 5/16” Fender Washers P#(K0505) and (1) 5/16”-18 Lock Nut P#(K0506). Leave the nuts loose enough to allow fluid movement of the top when opening and closing. -
Page 19: Bag Assembly
Bag Assembly First, take one of the Bag Ring Split Ends and insert it through the Bag Seam Opening. Next, rotate the Bag around the Bag Ring (1) full turn (360 degrees) until the Bag Ring Split Ends and the Bag Seam Opening are positioned on the same side. -
Page 20: Boot Kit Installation
Boot Kit Installation Secure the Boot Plate P#(B1049) to the Aluminum Boot P#(E0035A) using (2) 3/8”-16 x 1” Carriage Bolts P#(K1182) and (2) 3/8”-16 Nylon Flange Locknuts P#(K2038). Insert the bolts from the inside so that the threads are on top of the boot. -
Page 21: Length Of Hose Adjustment
Length Of Hose Adjustment Lower Hose To Blower Cone Installation The hoses in the following steps must be cut to fit your machine. Do not cut the hoses until you have tried to fit Slide a Hose Clamp P#(J0060) over both ends of the them on your machine. -
Page 22: Impeller Blade Removal/Replacement
Impeller Blade Removal/Replacement To Remove: To access the impeller blade, remove the Blower Cone and Blower Cone Hardware from the Blower Housing (Item#1). Remove the 5/16”-24 x 1-1/4” LH HHCS (Item#3) and (1) Washer (Item#4) (Refer to Figure A). Insert (1) 1/2”-13 x 1” Hex Bolt into the threads on the Impeller Blade (Refer to Figure B). Tighten the Hex Bolt until the Impeller Blade breaks free from the PTO Shaft. -
Page 23: Weight Kit Installation
Weight Kit Installation Position the Dual Weight Bracket Base (Item #1) under the caster tubing w/ opening towards caster fork. Next, position the Weight Bracket Clamp (Item #2) on top of caster tubing w/ opening towards caster fork. Align the (4) holes of the Weight Bracket Clamp (Item #2) to the holes in the Dual Weight Bracket Base (Item #1). Loosely fasten the Weight Bracket Clamp (Item #2) to the Weight Bracket Base (Item #1) using (4) 5/16"-18 x 3"... -
Page 24: Exploded Views & Parts List
A2194_01 PTO-R Base Assembly Exploded Parts View... - Page 25 A2194_01 PTO-R Base Assembly Parts List A2266 PTO-R Assembly Exploded Parts View...
- Page 26 A2266 PTO-R Assembly Exploded Parts View...
- Page 27 A1137_01 Handle Extension Kit Exploded Parts View...
- Page 28 A2101 Top Assembly Exploded Parts View...
- Page 29 A2222 Top Assembly / Base Model Exploded Parts View...
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Page 31: Safety Decals
SAFETY DECALS To promote safe operation, New PECO, Inc. supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. P P P Part# R0022... -
Page 32: Operating Instructions
SECTION III OPERATING INSTRUCTIONS General Safety Disengagement Of The PTO Assembly Only qualified people familiar with this operator’s manual A. To disengage the PTO assembly, move Bagger PTO and the mower’s operator’s manual should operate this switch to the off position. machine. -
Page 33: Lubrication
If for any reason your Service Center 4. Check belt for proper tension. is unable to service your collection system or supply replacement parts, contact New PECO, Inc. and include the following information on the chart below. DOCUMENT THE FOLLOWING INFORMATION FOR FUTURE REFERENCE... -
Page 35: Troubleshooting
Troubleshooting 2017 (v1.0) Collection System Performance Problem Possible Cause Corrective Action — Cutting blades are bent or — Install new cutting blade unbalanced — Loose blower pulley or pulley Abnormal Vibration — Tighten the pulley assembly — Contact dealer to replace —... - Page 36 P P P PECO PECO PECO PECO PECO New PECO, Inc. 10 Walden Dr | Arden, North Carolina 28704 Phone: 1-800-438-5823 | 828-684-1234 Fax: 828-684-0858 Email: peco@lawnvac.com Website: www.lawnvac.com...