Stober ASP 5001 Operating Manual
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Stober ASP 5001 Operating Manual

Stober ASP 5001 Operating Manual

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ASP 5001
Operating manual
Data
Concept
Example
V 5.6-S or later
10/2017
en

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Summary of Contents for Stober ASP 5001

  • Page 1 ASP 5001 Operating manual Data Concept Example V 5.6-S or later 10/2017...

  • Page 2: Table Of Contents

    ASP 5001 ........
  • Page 3 Table of contents Operating manual ASP 5001 xDS 5000 safety figures ........... .

  • Page 4: Introduction

    For the second switchoff distance, the ASP 5001 option is used. If the safety function is required, the controller of the power unit is switched off via the switching elements of a safety relay and the positively-driven signal contact is switched at the external safety circuit (NC contact).

  • Page 5: Further Documentation

    442289 SDS 5000 You can find the latest document versions at www.stoeber.de. The devices of the 5th generation of STOBER inverters can be optionally connected with different fieldbus systems. The connection is described in the following manuals: Manuals PROFIBUS DP operating manual...

  • Page 6: Further Support

    Introduction Operating manual ASP 5001 Further support If you have technical questions that are not answered by this document, please contact: • Phone: +49 7231 582-3060 • E-mail: applications@stoeber.de If you have questions about the documentation, please contact: • E-mail: electronics@stoeber.de If you have questions about training sessions, please contact: •...

  • Page 7: Notes On Safety

    The inverter and its accessories pose dangers.  Read and observe the safety warnings in this section before you use the ASP 5001 in your application. The ASP 5001 option does provide galvanic separation of the mains supply network. Dangerous voltages may also be present at the motor terminals for the required safety function! The function is not a protection device against electric shockaccording to DIN EN 60204-1.

  • Page 8: Qualified Personnel

    Notes on safety Operating manual ASP 5001 Qualified personnel Since the devices may harbor residual risks, all configuration, transportation, installation and commissioning tasks including operation and disposal may only be performed by trained personnel who are aware of the possible risks.

  • Page 9: Presentation Of Notes On Safety

    Notes on safety Operating manual ASP 5001 Presentation of notes on safety NOTICE Notice means that property damage may occur  if the stated precautionary measures are not taken. CAUTION! Caution with warning triangle means that minor injury may occur ...

  • Page 10: Concept

    Concept Operating manual ASP 5001 Concept WARNING! Improper use poses a danger to life.  Safe technical integration of the 5th generation of STÖBER inverters is not permitted without the ASP 5001. Using the STÖBER safety concept, configurations can be established up to and including •...

  • Page 11: Switchoff Distance

    Concept Operating manual ASP 5001 1. Switchoff distance 3.1.1 Controller The 1st switchoff distance is the enable channel of the control electronics. The control electronics evaluate the two signals: The enable at X1.3 and the additional enable signal. Enable and additional enable have AND logical operations internally in the device, i.e.

  • Page 12: Switchoff Distance

    ASP 5001. Information Note that the ASP 5001 is optional for sizes 0, 1 and 2. The accessories may only be installed and repaired by STÖBER ANTRIEBSTECHNIK. For this reason, order the inverter with the ASP 5001 installed for these sizes.

  • Page 13: Data

    Data Operating manual ASP 5001 Data You can find the data of the enable path and the ASP 5001 in this section. 1. Switchoff distance Terminal description X1 Designation Function Data High level≥ 12 V Enable High level< 8 V...
  • Page 14 Current Switching cycles DC-12 300 mA 450 000 DC-13 300 mA 250 000 values of the ASP 5001 Utilization category Current value DC-13 Size 0 – size 2: 10 000 000 cycles Size 3: 7 000 000 cycles Information The diagnostic coverage for a positively-driven safety relay is 99 % acc. to DIN EN ISO 13849- 1:2008-12.
  • Page 15 Data Operating manual ASP 5001 Maximum conductor cross-section Connection type Maximum conductor cross-section Rigid Flexible Flexible with cable end, without plastic sleeve Flexible with cable end, with plastic sleeve 2 leads with the same cross-section — with double cable end...

  • Page 16: Deselecting And Requesting The Safety Function

    Deselecting and requesting the safety function Operating manual ASP 5001 Deselecting and requesting the safety function In this section, you will find out how to deselect and request the safety function. Deselecting a safety function means the safe state is left and regular operation of the drive is allowed.

  • Page 17: Request Sto

    Deselecting and requesting the safety function Operating manual ASP 5001 Request STO Request STO 1. Switch off the signal at terminal X12.3/4 and the controller enable.  The NC contact at terminal X12.1/2 is closed.  The acknowledgement is switched off.

  • Page 18: Request Ss1

    Deselecting and requesting the safety function Operating manual ASP 5001 Request SS1 Request SS1 1. Turn off the controller enable.  A projected quick stop is performed (see A44 parameter). When the quick stop is completed, the feedback system of the control unit reports that the power unit is no longer enabled.

  • Page 19: Sample Application

    The second switch-off path in the inverter provides a safety relay (T1b) with a NO contact (make contact element) that switches off the controller for the driving stage. This relay is accommodated on the ASP 5001 option. Switchoff occurs immediately after the request for the safety function for the STO and with a corresponding time delay for the SS1.

  • Page 20: Calculations Of The Failure Probability

    Sample application Operating manual ASP 5001 Calculations of the failure probability The calculation for the STO and SS1 safety functions were carried out on the basis of the safety-related block diagrams represented in Fig. 6-2 Safety-related block diagram that were derived from the principal circuit diagram (see section 5.1).
  • Page 21 Sample application Operating manual ASP 5001 • SB 1: DC = 99 % for the B1 and B2 position switches is based on the comparison of both input signals in the K1 safety switching device. This also corresponds to the DC for this subsystem (high).

  • Page 22: Result

    Sample application Operating manual ASP 5001 Result 6.3.1 DC = 60 % for Ta1 The failure probability for the safety-relevant part of the inverter with DC = 60 % for T1a was determined to = 3.47  10 be PFH .

  • Page 23: Xds 5000 Safety Figures

    5000 safety figures Operating manual ASP 5001 xDS 5000 safety figures PFH and MTTF Observe the breakdown according to the sizes and daily operating time in the following tables. 7.1.1 Size 0 to 2 16 hours of operation every day...
  • Page 24 5000 safety figures Operating manual ASP 5001 24 hours of operation every day Cycle time PFH [1/h] MTTF [years] DC = 60 % DC = 90 % DC = 60 % DC = 90 % 1,220  10 7,721  10 1 minute 9,060 ...

  • Page 25: Size 3

    5000 safety figures Operating manual ASP 5001 7.1.2 Size 3 16 hours of operation every day Cycle time PFH [1/h] MTTF [years] DC = 60 % DC = 90 % DC = 60 % DC = 90 % 1,190  10 7,642 ...

  • Page 26: Ccf

    5000 safety figures Operating manual ASP 5001 24 hours of operation every day Cycle time PFH [1/h] MTTF [years] DC = 60 % DC = 90 % DC = 60 % DC = 90 % 1,480  10 8,434  10 1 minute 1,044 ...

  • Page 27: Glossary

    Glossary Operating manual ASP 5001 Glossary B10d Specifies the mean number of switch cycles when 10 % of the components involved have dangerously failed. CCF – Common Cause Failures Failures due to common causes Influencing factors that affect several systems simultaneously, e.g. failure of different components due to an individual event, whereby these failures are not based on a mutual cause.
  • Page 28 Notes...
  • Page 29 Austria Francia Sud-est asiatico STOBER S.a.r.l. STOBER South East Asia STÖBER ANTRIEBSTECHNIK sales@stober.sg  131, Chemin du Bac à Traille GmbH Les Portes du Rhône www.stober.sg Hauptstraße 41a 69300 Caluire-et-Cuire 4663 Laakirchen Fon +33 4 78.98.91.80 ...
  • Page 30 STÖBER ANTRIEBSTECHNIK GmbH & Co. KG Kieselbronner Str. 12 75177 PFORZHEIM GERMANY Fon +49 7231 582-0 mail@stoeber.de 24 h Service Hotline +49 7231 5823000 www.stober.com Technische Änderungen vorbehalten Errors and changes excepted ID 442181.07 10/2017 442181.07...

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