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FREQUENCY INVERTER POSIDRIVE ® FDS 4000 Installation and Commissioning Instructions It is essential to read and comply with these instructions prior to installation and commissioning. M A N A G E M E N T S Y S T E M...
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 1. Notes on Safety NOTES ON SAFETY To prevent avoidable problems from occurring during commissioning and/or operation, it is essential to read and comply with this entire instruction manual before starting installation and commissioning.
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 3. Physical Installation 4. Electrical Installation PHYSICAL INSTALLATION Dimension in mm BG I BG II BG III Height Width Frequency inverter, base plate Depth Vertical 282,5 282,5 392,5 Base plate, above mounting holes below Min.
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 5. Connection Assignment - Control Portion Function Circuiting Term. Analog input AE2 A (+) 0 to ±10 V AE2 function can be programmed under F20 Ri = 25 kΩ, 10bits+sign B (-) = 4 msec...
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 6. Inverter Exchange, Compatibility 7. Operator Control and Programming INVERTER EXCHANGE, COMPATIBILITY (B20=1), the post ramp reference value is indicated as the speed for vector control with speed feedback (B20=2) of the Option boards EA4000, GB4000 actual speed measured.
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 8. Commissioning Status If no temperature sensor exists, X2.1 and X2.2 must be clockwise display jumpered. The internal 12 V voltage on X1.15 can be used to power the control signals. This requires a jumper between X1.7 and X1.8.
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 8. Commissioning Set B41=1. Default display is 0%. Possible reference values are voltage (100%=10 V), current Activate enable. Measuring begins. (100 %=20 mA or frequency (f-max=100%=parameter F37). When 100% is reached, remove enable. Measurement is The frequency reference value is activated by F35=14.
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 9. Special functions With vector control (B20=2), F00=1 can be used for full brake without a connection to a BE signal are internally given an control in lifting systems. The release time F06 and application L-level signal.
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 9. Special functions Parameter record selection Motor potentiometer The FDS inverter supports two separate parameter records. The "motorpoti function" can be used to steplessly increase or Specification of the active parameter record is performed in decrease the motor speed via two binary inputs: •...
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 9. Special functions 0 rpms indicated in E15: Is I V =24 V applied to the Required components encoder with the correct polarity? Is the grounding External connection okay? Are there any other wiring errors? Are...
(no. 441564). 0-10 V POSITIONING CONTROL Can be used The basic model of the FDS 4000 frequency inverter offers as desired integrated positioning control. A motor with a built-on incremental encoder or SSI encoder is the prerequisite for precise and reproducible positioning. In "Vector Control" mode (B20=2), the motor provides the characteristics of an asynchronous servo drive.
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 10. Positioning Control 10.3 Destination positioning / process blocks The following functions for binary inputs (parameters F31 to F35 and F60 to F64) are important: Each position to be traveled to is described by several •...
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 10. Positioning Control 10.4 Absolute / relative positioning 10.5.1 Limited traversing range One of 4 possible traversing methods (parameters J11, J21, Limited position range (I00=0) J31 and so on) can be assigned to each process block.
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 10. Positioning Control 10.5.2 Continuous traversing range (rotary axis) are used. I31 is used to determine the (search) direction when reference point traversing is started. If the reference switch (or Unlimited position range (I00=1) limit switch) is active, the direction is reversed.
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 10. Positioning Control When the power or the external 24 V voltage supply fails, the Example 1: I30=0:ref.input, I31=0:positive information on the reference position is lost. After power returns, I37=1 is used to automatically trigger reference point Reference switch traversing with the first start command (i.e., posi.start or...
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 10. Positioning Control Example 2: Three fixed positions are always traversed in the Tips: same order (pick and place). • An operational status of 17:posi.active indicated on the display means that no process block and no chain of...
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 10. Positioning Control Example 4: A rotary attachment is to be positioned Solution: The first part of the movement is handled by continuously and without drift in 60° increments. process block no. 1. Without stopping, the system A STÖBER K302 0170 with i=16.939393...
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 10. Positioning Control 10.11 Extern. rotary/linear path measurement 2a) Incremental measuring systems: The number of incre- ments per motor revolution is rounded to a whole number There are two ways to perform positioning with an "external"...
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 11. Technology 10.12 Posi switching points Switching points S1 and S2 are assigned to process block 2 in the L.. group. The posi switching points can be used to generate signals on L21 = Switching point S1, L22 = Switching point S2 binary outputs during movement.
The standard models of series FDS 4000 frequency inverters contain functions for solving simple winding tasks (i.e., reel drives). This functionality is only available together with speed feedback ( B20 =2). The following tasks are supported. : D-Min.
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 12. Synchronous Running, El. Gearbox tension reduction Torque limit 11.2.4 Winding with tension sensor (e.g. of AE2 M-Max. or C03 Tasks similar to winding with compensating roller but with the following differences. D-act. • G10 =2:M-Max mode D-Min.
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 12. Synchronous Running, El. Gearbox 12.2 Connection of encoder The following information applies to the slave. • The connection of the motor encoder is specified in B26 . There are several ways to wire the master-slave connection.
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 12. Synchronous Running, El. Gearbox 12.5 Angle deviation 12.7 Emergency off The current deviation between master and slave is indicated in The following measures are helpful in minimizing divergence G29 . The angle of deviation is reset when: of master and slave when the power goes off.
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description A.. Inverter Para. No. Description Save parameter: 0: inactive; 1: The parameters of both parameter records are saved in non-volatile memory. Saving is triggered when the value changes from 0 to 1. "A02 check parameter" is then performed automatically.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description A.. Inverter Para. No. Description 5: 100Ohm0.6kW A20 1 to 7: This information is used to create a thermal model which determines the 6: 30Ohm 0.15kW maximum permissible power which can be dissipated with the braking resistor.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description A.. Inverter Para. No. Description Select parameter set: Two parameter records are available. These can be selected via the binary inputs or directly via A41. The selected parameter record does not become active until the enable has been removed and after a maximum of 300 msec have passed.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description B.. Motor Para. No. Description Motor-type: Motor selection from the motor data base. The STÖBER system motor used is specified with √ B00• B00=1 to 29. B00=0 (user defined) is used for special windings or motors of other manufacturers.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description B.. Motor Para. No. Description Control mode: Specifies the type of motor control. √ B20• 0: V/f-control; V/f control changes voltage and frequency proportionally to each other so that machine flow remains constant.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description B.. Motor Para. No. Description Addit.motor-operation: Only if B20=0 (V/f-control). For multiple-motor operation. Permits an additional motor √ to be connected to the enabled inverter. Motor voltage is briefly reduced to prevent overcurrent switchoff.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description C.. Machine Para. No. Description M-Max 1: Maximum torque in % of nominal motor torque. The active torque limit can be further reduced with an √ analog input (see F25=2). If the maximum torque is exceeded, the controller responds with the message "47:drive overload."...
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description C.. Machine Para. No. Description Operating range n-Min: Parameters C41 to C46 can be used to specify an operating area. An output (F00=6) √ can be used to signal that these values have been exceeded. All area monitoring procedures are performed at the same time.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description D.. Reference Value Group D is not shown in run mode C60=2:position. Para. No. Description √ Reference value accel: Acceleration ramp for analog reference value inputs. Is only used for specification of reference value via terminal strip X1 and motor potentiometer.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description D.. Reference Value Group D is not shown in run mode C60=2:position. Para. No. Description √ Decel 2 : Deceleration time for ramp rec. 2 as related to 150 Hz. Value range in sec/150 Hz * D98: 0 to 9 to 3000 √...
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description D.. Reference Value Group D is not shown in run mode C60=2:position. Para. No. Description √ Negate reference value: See block circuit diagram in chap. 19. 0: inactive; 1: active; The reference value channel is negated. Corresponds to a reverse in direction of rotation. Not related to the selected reference value.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description E.. Display Values Para. No. Description BE15...BE1 & enable: The status of the binary inputs including the option board is shown as a binary word. Device utilization: Indicates the current load of the inverter in %. 100% corresponds to the nominal capacity of the inverter.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description E.. Display Values Para. No. Description Option-board: Indication of the option board detected during initialization. 0: none; No option board or external 24 V power supply missing. 1: GB 4000; 3: 24 V supply;...
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description F.. Control Interface Para. No. Description √ Relay2-function: Functions of relay 2 (X2.5 to X2.6). 0: inactive; 1: brake; Used to control a brake. See F01, F02 and F06 and F07. See also chap. 8.6.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description F.. Control Interface Para. No. Description √ Brake set: Only if F00=1 (brake) and B20≠2 (control mode≠ vector-control with feedback), otherwise F07. When the drive is halted to a standstill by a "halt" or a "quick stop" command, the brake is applied when the set speed value is passed below (relay 2=opens).
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description F.. Control Interface Para. No. Description 10: reference value; Ref. value for speed or torque (AE1 is typically parameterized to "10:reference value”). F20• 11: PID-reference; Second input of the PID controller. This can be used to generate the standard deviation Continuation from two analog inputs.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description F.. Control Interface Para. No. Description 3: reference value-select 2; See above. F31• 4: motorpoti up; If D90=1, two binary inputs can be used to simulate a motor potentiometer. One BE must be Continuation programmed as "4:Motorpoti up,"...
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description F.. Control Interface Para. No. Description 26: disable PID-controller; PID controller on AE2 is disabled and the integrator is reset. Cf. chap. 11.1. F31• 27: synchron free-run; The reference value for synchronous running is disconnected. The drive can be moved Continuation as desired via analog input AE1, for example.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description F.. Control Interface Para. No. Description √ Analog-output1-offset: Offset of analog output X1.5 - X1.6. Value range in %: -400 to 0 to 400 √ Analog-output1-gain: The raw value specified via F40 is offset with F41 and multiplied by factor F42. Example: If F40=1 and F42=50%, then 5 V on the analog output=nominal inverter current.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description G.. Technology Para. No. Description √ PID-controller Kp: Only if G00=1 (i.e., PID controller active). Loop gain. The total gain of the control loop is also affected by F22 (AE2 gain) in addition to G01. Cf. block circuit diagram in chap. 11.1.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description G.. Technology Para. No. Description √ Speed master: Only if G20>0 (electronic gear active). The slave speed is calculated from nSlave=G22/G21 x nMaster. The increments of the incremental encoders are specified with F36 and H22. If G21=1 and G22=2, the slave is twice as fast as the master.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description G.. Technology Para. No. Description √ Static friction torque: Only if G10>0. Offset of the static friction (i.e., the friction (coulomb) independent of the speed). Value is converted to the motor shaft.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description I.. Posi. Machine Para. No. Description Parameter record switchover cannot be used for the parameters of groups I, J and L. To save memory space, they are only present once. Position range: 0: limited;...
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description I.. Posi. Machine Para. No. Description Measurement unit: Only if I05=0 (user unit). Indication of the unit of measure defined as desired by the user with FDS Tool. Up to 4 characters can be used.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description I.. Posi. Machine Para. No. Description 3: define home; BE function "24:Start ref." or "J05 → 1" immediately sets the actual position to I34 without performing an additional movement. For example, this can be used to set the actual position to zero at all Continuation times (enable must be active).
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description I.. Posi. Machine Para. No. Description Software-stop -: Only if I00=0 (limited position range). Effective only when axis is referenced. Positioning control rejects traversing jobs outside the software limit switches (message "51:Refused"). Manual-traversing and continuous process blocks are stopped at the software stops.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description J.. Posi. Command (Process Blocks) Para. No. Description Process block number: Selection of the process block which can be started at all times with posi.start. 0: external selection via binary inputs and the BE functions F31=RV-select 0 to 2. See also I83.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description J.. Posi. Command (Process Blocks) Para. No. Description Delay: Parameter only available if J15≠0 or J16≠0 and J17=1. Otherwise not shown. Delay before the repetition of relative movements (J15≠0) or before automatic change to the next record (J17=1:with delay).
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description N.. Posi. Switches For description, see chap. 10.12. Para. No. Description S1-position: Position of switching point S1. With relative specifications (N11>0), the absolute value is generated internally. Value range in I05: -31 bits to 0 to 31 bits S1-method: Reference of position N10 0: absolute;...
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 13. Parameter Description U.. Protective Functions Para. No. Description Text acceleration overload: The entry "acceleration overload" can be varied to suit user-specific requirements. Value range: 0 to ”acceleration overload” to 11 Level break overload: If the calculated torque exceeds the current M-Max in E62 during the deceleration ramp, U40 is triggered.
® POSIDRIVE FDS 4000 STÖBER 14. Option Boards ANTRIEBSTECHNIK 14.1 Option Board GB 4001 and EA 4001 14.2 Option Board for Ext. 24 V Power Supply Connection of shield for option board (view from above) Use the included EMC clip to attach the shield to the housing. See figures below. Press the clip together, and push it into the slit on the housing.
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 14. Option Boards 14.1 Option Board SSI-4000 SSI-4000 Purpose: Connection of multi-turn, absolute-value encoders with synchronous-serial interface (SSI) for positioning tasks In addition: 5 binary inputs and 4 binary outputs plus external 24 V power supply for fieldbus systems...
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 15. Result Table Result Table The result of actions (e.g., save parameter (A00=1)) is indicated on the display. Possible results are listed below. 0: Error free The data were transferred correctly. 1: Error! General error (e.g., no Parabox connected when A01=1) 2: Wrong box Software version of Parabox is not compatible (V 2.0 to 3.2).
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 16. Operating States Operating States The operating state is indicated in the display and can be queried under E80 during fieldbus access. 0: Ready Inverter is ready. 1: Clockwise Fixed positive speed 2: Counter-clockwise...
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 17. Faults / Events Faults / Events When faults occur, the inverter is no longer able to control the drive and is disabled. An entry is made in the fault memory (E40/E41), and relay 1 (ready for operation) releases. If installed when the fault occurs, the Parabox is written automatically.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 17. Faults / Events Faults / Events When faults occurIN, the inverter is no longer able to control the drive and is disabled. An entry is made in the fault memory (E40/E41), and relay 1 (ready for operation) releases. If installed when the fault occurs, the Parabox is written automatically.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 18. Block Circuit Diagram Synchronous Running AE2 (AE1) extern speed feed forward 14:synchron ref. value n-ref. value raw AE2- function AE1 (AE2) actual speed ref. value e.g. of AE1 / AE2, fix ref. value or bus el.
® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 21. Accessories 21.1 Accessories overview Id. No. Designation Remark Connector for DC link (only FDS) Chap. 4 41770 BG1 41771 BG2 43414 Option board EA4001 Chap. 14.1 Encoder connection TTL or HTL (can be switched), 5 additional binary inputs, 3 binary output, external 24 V supply for encoder and inverter.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 21. Accessories Id. No. Designation Remark 40021 CAN bus, Kommubox CAN bus documentations: Interface module for CAN bus with CANopen profile Publ. no. 441532 (german) CIA/DS-301. Publ. no. 441562 (english) 40022 Profibus-DP, Kommubox Profibus-DP documentations: Interface module for Profibus-DP.
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® POSIDRIVE FDS 4000 STÖBER ANTRIEBSTECHNIK 21. Accessories Id. No. Designation Remark 42224 External operator, CONTROLBOX Operating unit for parameterisation and operation of the converters. Connecting lead (2 m) is included in the scope of supply. Controlbox documentations: Publ. no. 441445 (german) Publ.
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