Page 1 Domino F-Series Product Manual F720i...
Page 2 Note: This manual EPT031055 is intended for use only with the F-Series product based on a BCP7 Controller. EPT031055 Issue 2 September 2017...
Page 3 WARNINGS: AS SUPPLIED, THIS CODER IS A CLASS 4 LASER PRODUCT. DURING OPERATION, IT WILL EMIT UP TO 140 WATTS OF PULSED INVISIBLE LASER RADIATION AT A WAVELENGTH BETWEEN 1030 AND 1120 NANOMETERS. AVOID EYE OR SKIN EXPOSURE TO DIRECT OR SCATTERED RADIATION.
Page 4 THIS PAGE INTENTIONALLY LEFT BLANK EPT031055 Issue 2 September 2017...
Page 5 This manual, Domino Part No. EPT031055, has been produced for use in the maintenance and operation of the Domino F-Series Laser Coder, and to reinforce and complement any training program available with the product.
Page 6 EC DECLARATION OF CONFORMITY (in accordance with ISO/IEC 17050-1) No. EPT031055/1 Issuer’s name: Domino Laser GmbH, Germany Issuer’s Address: Fangdieckstrasse 75a, 22547 Hamburg / Germany Object of the declaration: F-Series laser marking system consisting of: Controller F720i (BCP7), Laser Head and optional TouchPanel.
Page 7 EPT031055 Issue 2 September 2017...
Page 8 (in accordance to the Directive 2006/42/EC on Machinery appendix II I.B for partly completed machines) No.: EPT031055/1 Issuer‘s Name: Domino Laser GmbH Issuer‘s Address: Fangdieckstrasse 75a, 22547 Hamburg, Germany Person authorised to compile the relevant technical documentation, who must be established in the Community: Research & Development...
Page 9 Published applied harmonized standards according to Article 7 (2) EN 60204-1:2006-06 Safety of machinery - Electrical equipment of machines. Part 1: General requirements. EN 61000-6-2:2005 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments. EN 60825-1:2014 Safety of Laser Products.
Page 10 (10) EPT031055 Issue 2 September 2017...
Page 11 EPT031055 Issue 2 September 2017 (11)
Page 12 FCC NOTICE PART 18 USERS MANUAL STATEMENT This equipment has been tested and found to comply with the limits of ISM Equipment pursuant to Part 18 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a typical installation.
Page 13 USER LICENSE AGREEMENT (“EULA”) • You have acquired a device (“DEVICE”) that includes software licensed by Domino Printing Sciences plc from Microsoft Licensing Inc. or its affiliates (“MS”). Those installed software products of MS origin, as well as associated media, printed materials, and “online” or electronic documentation (“SOFTWARE”)
Page 14 physical or environmental damage. Sun Microsystems, Inc. has contractually obligated MS to make this disclaimer. • No Liability for Certain Damages. EXCEPT AS PROHIBITED BY LAW, MS SHALL HAVE NO LIABILITY FOR ANY INDIRECT, SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES ARISING FROM OR IN CONNECTION WITH THE USE OR PERFORMANCE OF THE SOFTWARE.
Page 15 LICENCE NOTES FOR QUICKSTEP Dynamark 3 uses code of the following projects: • STLport (http://stlport.sourceforge.net) • Boost (http://www.boost.org) • libSigC++ (http://libsigc.sourceforge.net) • FreeType (http://www.freetype.org) • zlib (http://www.zlib.net) • dxflib (http://www.ribbonsoft.com/de/about-dxflib) • SQLite (http://www.sqlite.org) • Lua (http://www.lua.org) • FreeImage (http://freeimage.sourceforge.net) EPT031055 Issue 2 September 2017 (15)
Page 16 • Unauthorized execution or configuration of programs on operating system level. On integration of the laser marking system into a TCP/IP network the Domino Laser GmbH excludes liability for all damages that are caused by attacks on the controller (like viruses, worms). The laser marking systems are built for integration in a secure industry network.
Page 17 CONTENTS PART 1: HEALTH & SAFETY PART 2: INSTALLATION INSTRUCTIONS PART 3: OPERATION PART 4: TECHNICAL REFERENCE PART 5: MAINTENANCE AND FAULT FINDING APPENDIX A MARKING FONTS APPENDIX B BARCODES EPT031055 Issue 2 September 2017 (17)
Page 18 AMENDMENT RECORD Amendment Date All Parts at Issue 1 November 2016 All Parts at Issue 2 September 2017 (18) EPT031055 Issue 2 September 2017...
Page 19: Table Of Contents
PART 1: HEALTH & SAFETY CONTENTS Page GENERAL ..................... DESIGNATED USE ................SAFETY SYMBOLS ................SPECIFIC DANGERS ................Electrical Energy ................Laser Radiation ................Protective Safety Goggles ............... Aiming Beam / Pilot Laser ............... Harmful Dust and Vapours ............... Touching the Lens ................Touching the Scan Head Mirrors .............
Page 20 HEALTH & SAFETY THIS PAGE INTENTIONALLY LEFT BLANK EPT031055 Issue 2 September 2017...
Page 21: General
The equipment conforms to current technology and approved safety requirements. Domino F-Series Laser marking systems are produced by Domino Laser GmbH Germany. For Sales and support contact Domino. This safety standard, however, can only be achieved if all intended and required measures have been taken and are constantly observed.
Page 22: Designated Use
HEALTH & SAFETY DESIGNATED USE The F-Series laser marking system is exclusively designated for fully automated marking of packaging materials and products by laser radiation. If the laser marking system is used for improper purposes, all liability claims will be refused. The technical specifications listed in “TECHNICAL REFERENCE”...
Page 23 HEALTH & SAFETY Before turning the laser equipment on, check and ensure that: • The laser system has been installed and guarded to Class 1 laser safety standards (EN60825), see “GUARDING” on page 1-13 • Only authorised personnel should be present within the operating area of the laser marking system.
Page 24: Safety Symbols
HEALTH & SAFETY SAFETY SYMBOLS In this manual the following safety symbols have been used to alert the reader to the text of the safety instruction next to it. This manual provides specific safety instructions for the operation of the laser marking system.
Page 25: Specific Dangers
HEALTH & SAFETY SPECIFIC DANGERS Electrical Energy In the F-Series laser marking system, the maximum operating voltage is the connected mains voltage, which can pose a hazard to health. The mains voltage to be maintained is shown on the name plate. Work on live components must only be performed by authorised personnel.
Page 26: Protective Safety Goggles
This my lead to instant blindness. Protective Safety Goggles Domino recommends the following safety goggles: • Protection against laser radiation: between 1040nm and1200nm. • Energy: 2mJ • Pulse length: 1-500ns, repetition rate: 1-1000kHz •...
Page 27: Harmful Dust And Vapours
HEALTH & SAFETY Harmful Dust and Vapours When radiating materials by means of a laser, harmful dust and vapours can be produced. The user is responsible for appropriate measures, e.g. an exhaust system, to reduce such harmful dust and vapours to a level that complies with the allowed maximum concentration of pollutants at the work place.
Page 28: Laser Marking Process
HEALTH & SAFETY Laser Marking Process Potential fire risks could result from examples as listed below. This list is not considered to be complete. Local conditions must be considered as well. • Printing on not specified material (e.g. easily inflammable or explosive materials).
Page 29: Simmer Mode
The water out of the laser cooling plate is the final water out of the laser marking system. An optional water chiller (part number L015148) is available from Domino. Simmer Mode The fibre laser has a simmer mode to ensure fast laser coding. As soon as the laser is switched on there will be always a laser power output of below 5 mW present.
Page 30: Lifting And Moving The Controller
The controller weighs over 40 kg. A 2 man lift is required. An optional mobility kit (Domino part number EPT031573) with 4 castors is available to assist moving the controller. For lifting, four hooks are supplied with the laser system which may be mounted to the four top corners of the controller (as shown below)..
Page 31: Guarding
HEALTH & SAFETY GUARDING The following type of guarding, using the recommended materials and construction techniques, is required to achieve a safe installation. Never install a fibre laser in such a way that the lens points to a door or in the direction of an operator.
Page 32: Beam Stop Guard
HEALTH & SAFETY Beam Stop Guard A beam stop guard is required for applications where guarding material is fitted within 100mm of the laser lens focal plane. The beam stop is to prevent burn through of the guard should the laser be repeatedly operated without the substrate in position.
Page 33: Interlock Switches
Cable will be subject to high levels of acceleration, torsion and twist, or combination thereof. If this is a requirement for the integration, please contact Domino to discuss the application in more detail. The minimum bend radius for the fibre is r= 75mm.
Page 34: Guarding Labels
These labels are supplied with the laser system. Additional labels are available from Domino Printing Sciences plc as part of the Guarding Labels Kit, Part Number L007628. Specific Precautions During Maintenance or Repair Work F-Series laser marking systems are Class 4.
Page 35: System Naming Conventions
HEALTH & SAFETY SYSTEM NAMING CONVENTIONS The following systems are available: F720i 10 70W fibre laser, i-Tech 10mm scan head, 1062 nm wavelength, fixed waveform, controller fan or water cooled, laser head without cooling or with optional water cooling F720i 10 Shutter 70W fibre laser, i-Tech 10mm scan head, 1062 nm wavelength, fixed waveform, controller fan or water cooled, laser head without cooling or with optional water cooling...
Page 36: Laser Warning And Information Signs
HEALTH & SAFETY LASER WARNING AND INFORMATION SIGNS Warning signs are located at specific points on the laser marking system. They correspond to the afore mentioned standards and specify the potential hazards and the required safety measures. These warnings, additional information signs and their locations on the laser marking system are shown in the following illustrations.
Page 37 HEALTH & SAFETY Technical data for F720i (D) Controller branding (example) (E) Pilot laser warning and power label (F) EPT031055 Issue 2 September 2017 1-19...
Page 38: Location Of Controller Signs
HEALTH & SAFETY Location of Controller Signs Controller rear side (E) Location of Laser Signs F-Series Laser Module and Scanner Head 1-20 EPT031055 Issue 2 September 2017...
Page 39 PART 2: INSTALLATION INSTRUCTIONS CONTENTS Page UNPACKING AND INVENTORY ............ASSEMBLY ................... Environmental and Storage Conditions ........... Handling the Equipment ..............Laser Head Assembly ..............Scanner Fields and Distances ............. Removal of the transport locking device ........Control Unit ..................Power supply ................
Page 40 INSTALLATION INSTRUCTIONS SHUTTER TIMING ................2-51 CONNECTOR OVERVIEW ..............2-52 FUME EXTRACTION SYSTEM ............. 2-53 GUARDING ..................2-54 INITIAL OPERATION ................2-54 INITIAL SETUP WIZARD ..............2-55 POSITIONING CODE ON THE PRODUCT ........... 2-56 Achieving Maximum Line Speed ............. 2-58 Making marks longer than one field size .........
Page 41: Unpacking And Inventory
INSTALLATION INSTRUCTIONS UNPACKING AND INVENTORY Prior to and while unpacking the control unit and laser assembly, visually check for damage that has occurred during transportation, in particular; loose parts, dents, scratches and missing parts. ASSEMBLY CAUTION: The assembly, i.e. the mounting and the installation of the laser marking system must only be performed by personnel qualified for this task and in accordance...
Page 42: Laser Head Assembly
INSTALLATION INSTRUCTIONS Laser Head Assembly The laser head must be mounted correctly on the support profile provided for this purpose (depending on the laser system used). A mechanical de-coupler must be provided to prevent damage to the laser head, or its mounting, during shock or shaking motions of the packaging machine.
Page 43: Scanner Fields And Distances
INSTALLATION INSTRUCTIONS Scanner Fields and Distances i-Tech 10mm Scanner Maximum Usable Working Focal Length Field Field Distance 127x121 118 x 118 198x195 187x187 244x238 229 x 229 All values may fluctuate up to 5%. All values in millimeters. Removal of the transport locking device CAUTION: The beam output lens is protected by a transport locking and dust protection cap...
Page 44: Control Unit
INSTALLATION INSTRUCTIONS Control Unit CAUTION: Do not expose the control unit to any vibrations. The control unit must be installed on a stable base. The control unit has three internal blow-out fuses. The operation voltage is 100V to 240V at 50Hz / 60Hz. Two fuses (F1 and F2) for the input AC power •...
Page 45 INSTALLATION INSTRUCTIONS The mains power AC line needs to be fused by • a 16A fuse at 230V operating voltage, • a 20A at 110V operating voltage. Use a quick fuse or a circuit beaker characteristic B/C. Connecting the protective earth of the laser marking system to the packaging machine earth rail prevents a ground loop.
Page 46: Installing The Controller Cables
INSTALLATION INSTRUCTIONS Installing the Controller Cables The fibre and the main cable from the are pre-assembled. pre-assembled main pre-assembled fibre to cable to laser laser CAUTION: The fibre must never be disconnected from the controller. This will damage the laser system! •...
Page 47: Touchpanel
Power supply via BCP7 AC On/Off socket controller (X59) Switch • Mains supply via the main socket. Only use the Domino power cord VEY1414. CAUTION: A free accessible power socket must be installed nearby the TouchPanel. Extension cables must not be used to connect the TouchPanel to mains power.
Page 48 INSTALLATION INSTRUCTIONS Attention should be paid to complete mains power disconnection in case of failure or service. Disconnect the TouchPanel from AC mains power and from the BCP7 controller. All cables may be disconnected from the TouchPanel after disconnecting the TouchPanel from power (BCP7 controller Ethernet connection and AC mains power).
Page 49: Electrical Connections
INSTALLATION INSTRUCTIONS ELECTRICAL CONNECTIONS The following cables are part of the delivered package: • Mains connection cable • Connector plug to the machine control (X4) Type: 12-pole cable socket, solder connection, strain relief PG11 • USB and Ethernet Connections EPT031055 Issue 2 September 2017 2-11...
Page 50 INSTALLATION INSTRUCTIONS • Connector plugs for X23, X59, X7, X28, X3, X6, X4, X2, X29, X58 On/Off X24.2 Laser On/Off Ethernet Control Unit Electrical Connections RS232 COM1 Ethernet 2: Remote Panel Interface (pre-configured 192.168.57.2, 255.255.255.0) USB 1.1 Port Ethernet Ethernet Connection (192.168.58.2, 255.255.255.0) Fume Extractor Air / Chiller Control...
Page 51: Connections For F-Series
INSTALLATION INSTRUCTIONS Connections for F-Series Laser Data Interconnection To be connected to the X24,2 connector of the core controller. Use the specified cable labelled with X24 on both ends. Reserved Interlock / Process Start Interconnection To be connected to the X29 connector of the controller.
Page 52: Usb 1.1 Port
INSTALLATION INSTRUCTIONS The controller cabinet contains • The laser source • The controller board for shutter and laser • A specially programmed safety relay • A power supply for controlling the shutter and laser. Supplied functions: • Data transfer between controller and the laser source •...
Page 53: X2 Connector Schematic - Beacons
INSTALLATION INSTRUCTIONS X2 Connector Schematic - Beacons EPT031055 Issue 2 September 2017 2-15...
Page 54 INSTALLATION INSTRUCTIONS The F-Series laser marking system offers a DC beacon interface for 24V Domino standard beacons with 4 colours. Connector Type: IEC 60130-9 Type 5 way female Mating Cable Connector (IP67 Types): • Lumberg: 033205-1 Pin description • Pin 1 BLUE - Blue Lamp +24V Output •...
Page 55: X3 Connector Schematic - Product Detector And X6 Connector Schematic - Shaft Encoder
INSTALLATION INSTRUCTIONS X3 Connector Schematic - Product Detector and X6 Connector Schematic - Shaft Encoder Laser - Controller Customer to the other connectors Sum L oad m ax 500mA together w ith X7 + S upply + S upply (12V) Source floating 2.7mA...
Page 56 INSTALLATION INSTRUCTIONS The product detect interface offers NPN or PNP standard wiring. Different types of product detect sensors (optical, magnetic, etc.) can be connected to this input. A shaft encoder may be connected here. Connector Type: IEC 60130-9 Type 08 way female Mating Cable Connector (IP67 Types): •...
Page 57 INSTALLATION INSTRUCTIONS The Shaft Encoder input is directly connected in parallel with the Product Detect Interface. For this reason the electrical specification is identical as well. For the same reason, the standard encoder cable has no “Z” connection in order not to get signal collision with the product detector. If needed e.g. in labeller applications, the isolated leads may be soldered to the scheduled pins, or a fully connected cable (Z- version) may be ordered.
Page 58: X4 Connector Schematic - Machine Control
X4 Machine Interface from DIB 1.53 Domino Group Fangdieckstraße 75a No.: 190010 Fangdieckstraße 75a D-22547 Hamburg Project: D-Com Interface Documentation D-22547 Hamburg Germany Germany © Domino Laser GmbH © Sator Laser GmbH Version: Page Size: A4 Date Name Date Name 14.05.14 Ind.
Page 59 INSTALLATION INSTRUCTIONS The machine interface delivers inputs and outputs to control the print process and provides status information. It can be used to communicate with a PLC or to harness external NPN or PNP type control elements. Connector Type: IEC 60130-9 12 way male Mating Cable Connector (IP67 Types): •...
Page 60 INSTALLATION INSTRUCTIONS Pin J PRINTER_READY - Laser Ready to Print DC output This output opto coupler is switched on when the printer is ready to print. In multi head systems this pin shows the logical “AND” result of all Printer_Ready signals in the chain. Pin K PRINTER BUSY - Print busy DC output This output opto coupler is switched on while the print is processed.
Page 61: The Compile Ok Signal
INSTALLATION INSTRUCTIONS The Compile OK Signal The sequence of the Compile OK signal normally follows the ready signal. The Compile OK signal goes into high state together with or later than the ready signal - depending on the compile time of the current printing message: There are only two cases where the CPI signal goes into low state and the RDY signal stay at high state.
Page 62 INSTALLATION INSTRUCTIONS Changes that will not lower the CPI output: • BUFFERDATA via Dynamark Interface • conditional printing via user input • counter increment via print start • date/time text elements Note that the changes via Dynamark Interface have in common that they trigger MSG 26 (“data change complete”, see SETMSG) and that they can be used as part of a transaction in order to process multiple changes as one (see BEGINTRANS, EXECTRANS).
Page 63 INSTALLATION INSTRUCTIONS How to set the Flag to Lock the DSP This should only be done by service technicians or special trained users. To set this flag: • Login as service • Go to Home > Settings > Advanced > Configuration Files. •...
Page 64: X7 Connector Schematic - Fume Extraction
INSTALLATION INSTRUCTIONS X7 Connector Schematic - Fume Extraction Laser - Controller Customer to the other connector s Exauster Exauster Sum L oad m ax 500mA with with together w ith X 3 and X6 Relay Logic Input (12V) Source vak OK vak OK Filter Filter OK...
Page 65 INSTALLATION INSTRUCTIONS The drawing shows two different ways to connect a fume extraction system: • with relay • logic input. Connector Type: IEC 60130-9 Type 6 way male Mating Cable Connector (IP67 Types): • Lumberg: 032206 Pin description Pin 1 VAC_OK - Extraction system running input A correctly running extraction system delivers a high level signal at this pin.
Page 66: X23 Connector Schematic - Rs232 Com1
INSTALLATION INSTRUCTIONS X23 Connector Schematic - RS232 COM1 2-28 EPT031055 Issue 2 September 2017...
Page 67 INSTALLATION INSTRUCTIONS Connector Type: IEC 60130-9 Type 8 way male Mating Cable Connector (IP67 Types): • Lumberg: 032208-1 Pin description • Pin 1 DCD - Data Carrier Detect • Pin 2 TXD - Transmit Data • Pin 3 RXD - Receive Data •...
Page 68: X28 Connector Schematic - Air Chiller Control
INSTALLATION INSTRUCTIONS X28 Connector Schematic - Air Chiller Control Laser - Controller Customer Airkit/ Chiller switching ON to the other connector s Relay Logic Sum L oad m ax 500mA together w ith X4 (12V) Source Air OK respectively water level OK Chiller OK Input Air OK X28 plug solder side...
Page 69 INSTALLATION INSTRUCTIONS Connector Type: IEC 60130-9 Type 6 way female Mating Cable Connector (IP67 Types): • Lumberg: 033206 Pin description Pin 1 AIR_OK - Air_OK or Water_Level_OK input A correctly running air system delivers a high level signal at this pin. Input Impedance: 1kOhm;...
Page 70: X58 Connector Schematic - Power Extension
INSTALLATION INSTRUCTIONS X58 Connector Schematic - Power Extension Only needed to connect the power extension box for 60 Watt systems. Do not connect anything else to this connector. 2-32 EPT031055 Issue 2 September 2017...
Page 71: X59 Connector Schematic - Ethernet 2 - Remote Panel Interface
INSTALLATION INSTRUCTIONS X59 Connector Schematic - Ethernet 2 - Remote Panel Interface EPT031055 Issue 2 September 2017 2-33...
Page 72 INSTALLATION INSTRUCTIONS The second Ethernet interface is used for a remote panel pre- configured to the IP address 192.168.57.2 / subnet mask 255.255.255.0. A Laser Start Input can be connected for laser start by means of a mechanical switch against floating GND (between pin 7 and pin 2). Connector Type: IEC 60130-9 Type 7 way female Mating Cable Connector (IP67 Types): •...
Page 73: X29 Connection Bcp7 Controller - Fibre Laser
X29 Interlock (to X68 fiber laser box) Domino Group Fangdieckstraße 75a No.: 190039 Fangdieckstraße 75a D-22547 Hamburg Project: Fiber laser/ shutter Interface Documentation D-22547 Hamburg Germany Germany © Domino Laser GmbH © Sator Laser GmbH Version: Page Size: A4 Date Name Date Name Ind. Chan.No.
Page 74: X69 User Interlock / Start Without Shutter
X69 Interlock (from SCI 3.30; without shutter) Domino Group Fangdieckstraße 75a No.: 190037 Fangdieckstraße 75a D-22547 Hamburg Project: Fiber laser/ shutter Interface Documentation D-22547 Hamburg Germany Germany © Domino Laser GmbH © Sator Laser GmbH Version: Page Size: A4 Date Name Date Name Ind. Chan.No.
Page 75 INSTALLATION INSTRUCTIONS Pin description • Pin 1: L1_SOURCE - Positive Interlock Source / +24V floating This pin delivers a current limited 24V source and can only be used to • drive Pin 2, Pin 3 and Pin 7 of this connector. •...
Page 76 INSTALLATION INSTRUCTIONS Installation Hints about the (safety) Performance Level Please refer also to the schematic “X69 User Interlock / Start without Shutter” Basically there are two different possibilities to carry out the wiring of the safety guard switches. • Wiring according to Performance Level d means to connect both switches with a common positive wire, and the return to the safety relay is indeed separate, BUT with the same (positive) polarity.
Page 77 INSTALLATION INSTRUCTIONS Selection of guard door switch: The guard door switch has to offer two independent channels. Regarding the safety parameters there are two options: • The data sheet of the switch must contain the information: “Performance Level e” according to EN ISO 13849-1. •...
Page 78: X69 User Interlock / Start With Shutter
Domino Group Fangdieckstraße 75a No.: 190038 Fangdieckstraße 75a D-22547 Hamburg Project: Fiber laser/ shutter Interface Documentation D-22547 Hamburg Germany Germany © Domino Laser GmbH © Sator Laser GmbH Version: see box Page Size: A4 Date Name Date Name see box Ind.
Page 79 INSTALLATION INSTRUCTIONS PCB Connector Type: IEC 60130-9 Type 7 way male, Mating Cable Connector (IP67 Types): Lumberg: 0322 07 Install the X29 / X68 cable for all systems (with and without shutter) and connect the guard door etc. to X69. A standard X29 cable might be used for to connect the X69 but then one should take care to replace the X29 label by an X69 label in order to avoid confusion!
Page 80 INSTALLATION INSTRUCTIONS Pin description • Pin 1: IL1_SOURCE - Positive Interlock Source / +24V with short test pulses This pin delivers a current limited 24V source and can only be used to drive Pin 2, Pin 3 and Pin 7 of this connector. •...
Page 81: Timing
INSTALLATION INSTRUCTIONS Timing The next picture shows the general E-Stop Relay timing: EPT031055 Issue 2 September 2017 2-43...
Page 82: Shutter Control Modes
INSTALLATION INSTRUCTIONS Shutter Control Modes For the following please also refer to the X69 Pin description. Standard Mode The shutter position depends on the safety (guard) door / (i.e. interlock input) exclusively. The “start” input does not take effect, once the start-up procedure is done. Static Mode Usually when this mode is used the shutter position depends on the “start”...
Page 83 INSTALLATION INSTRUCTIONS (5) The DIP switch to setup located right behind the front panel between X68 and X69. (6) DIP switch settings: DIP 1 off: standard mode. The shutter remains open as long as the safety circuit is closed. DIP 1 on: static mode. The shutter remains open as long as the start command is on.
Page 84: Safety Of The Laser System
INSTALLATION INSTRUCTIONS SAFETY OF THE LASER SYSTEM There are two different safety concepts for the F-Series system – without shutter and with optional shutter. Without Shutter In systems without shutter the laser safety is guaranteed by means of the following three measures: •...
Page 85: With Shutter
INSTALLATION INSTRUCTIONS With Shutter The fibre laser may be optionally equipped with a laser beam attenuator. This mechanical shutter is part of the fibre laser safety concept. The shutter is located between laser source and scan head and electrically connected with the fibre laser controller box.
Page 86 INSTALLATION INSTRUCTIONS The shutter option has to be activated in the install options dialogue. The following components are parts of the safety system: At the customer’s machine: • Two independent safety switches at the guard door In the controller: • Safety relay PNOZ mm0p from Pilz (only for shutter option) •...
Page 87 INSTALLATION INSTRUCTIONS Safety control flow: The guard doors and the shutter are monitored by the certified programmable safety relay PNOZ mmOp from Pilz. If the system is working correctly, the shutter will be closed when the guard door is opened. The guard door is secured by means of 2 independent switches, giving the system a level of built in redundancy.
Page 88: Performance Level According To En 13849
INSTALLATION INSTRUCTIONS Performance Level according to EN 13849 Without Shutter • Without cross-wire short detection performance level d is reached. • With cross-wire short detection performance level e is reached. The functionality cross-wire short detection is activated on the Pilz safety relay.
Page 89: Shutter Timing
Laser / shutter timing Domino Group Fangdieckstraße 75a No.: 190028 Fangdieckstraße 75a D-22547 Hamburg Project: Fibre laser D-22547 Hamburg Germany Germany © Domino Laser GmbH © Sator Laser GmbH Version: See box Page Size: A4 Date Name Date Name Date see box Ind.
Page 90: Connector Overview
A 1.00 created 28.02.12 PKU Project: Valid from SCI 3.30 with fiber laser Germany A 1.01 X4 Description 23.10.12 PKU © Domino Laser GmbH A 1.02 added : values of the input resistors 25.10.12 PKU Version: See box Page Size: A3...
Page 91: Fume Extraction System
INSTALLATION INSTRUCTIONS FUME EXTRACTION SYSTEM Domino recommends installing the FE-30, FE-31, FE-60 or FE-61 fume extraction. These are designed to protect personnel from hazardous dust and fume For details, see the manual included with the Fume Extraction system. EPT031055 Issue 2 September 2017...
Page 92: Guarding
INSTALLATION INSTRUCTIONS GUARDING Guarding must be installed surrounding the laser head marking area in order to achieve a Class 1 installation of this Class 4 laser system (See “GUARDING” on page 1-13). INITIAL OPERATION WARNINGS: Initial Operation laser marking system must only performed by qualified personnel...
Page 93: Initial Setup Wizard
INSTALLATION INSTRUCTIONS INITIAL SETUP WIZARD This procedure is for trained personnel only. When logged in with a password for the supervisor user level, this initial setup wizard will not be available to the operator. The initial setup Wizard is the simple way to configure the printer. Note: System settings can only be changed after entering the administrator password, which is only known by employees...
Page 94: Positioning Code On The Product
INSTALLATION INSTRUCTIONS POSITIONING CODE ON THE PRODUCT The position of the code on the product depends on two factors: (1) The location of the product detector (print-go), relative to the mark window on the product; and (2) The ‘Encoder Delay’ setting in the software. The F-Series laser can start marking as soon as the print-go signal is received.
Page 95 INSTALLATION INSTRUCTIONS To set the encoder delay login as administrator and navigate to: Home > Settings > Production Line Setup > Line Movement > Encoder Setup. Encoder Delay in use, delaying the marking process and moving the Encoder Delay = 0, code, without changing the location unused of the sensor or print head...
Page 96: Achieving Maximum Line Speed
INSTALLATION INSTRUCTIONS Achieving Maximum Line Speed The F-Series includes a feature to extend the marking field when a moving product is marked as it moves past the print head. This feature is used to achieve maximum line speed. Marking mode has to be configured for “Marking on the Fly”. Adjust the marking mode via: Home >...
Page 97 INSTALLATION INSTRUCTIONS Example of a setup message to be marked. Marking starts when the marking field of the product is moved into the marking area of the laser. Product movement direction Product Marking field on product Marking area To achieve maximum line speed, the field can be extended behind the marking direction.
Page 98 INSTALLATION INSTRUCTIONS To extend the marking field in Dynamark 3, move the object in the opposite direction to the movement outside the marking field. Marking starts as the product marking field enters the marking area. Product movement direction Product Marking field on product Marking area Note: Moving the mark on the screen, whether in the real or extended...
Page 99: Making Marks Longer Than One Field Size
INSTALLATION INSTRUCTIONS Making marks longer than one field size By using extended fields it is possible to mark an object that exceeds one field size. The procedure is the same as described previously on extending the marking field in Dynamark 3. Move the marking object out of the real field against the product movement direction and into an extended field.
Page 100: Rapidscan Technology
INSTALLATION INSTRUCTIONS RapidScan Technology To achieve higher marking speeds it is possible to rotate the marking field in 45° angle steps against the product movement direction. This has to be setup in the initial setup wizard by an administrator or by a service technician.
Page 101 INSTALLATION INSTRUCTIONS With active RapidScan the angle between marking field (red) and product movement direction is at 45º and consequently the length of the marking field in the product movement direction is increased. Scanner at 90° angle to the product Scanner at 45°...
Page 102: Product Distance And Print Start - Ignore Distance
INSTALLATION INSTRUCTIONS Product Distance and Print Start - Ignore Distance With this special feature it is possible to set a minimum and maximum distance between two products to mark. Login as administrator and navigate to: Home > Settings > Production Line Setup > Line Movement > Product Distance Setup the “Maximum Distance”...
Page 103 PART 3: OPERATION CONTENTS Page F-SERIES LASER MARKING SYSTEM ..........CONTROLS AND INDICATORS ............Touchpanel and Interface ..............Controls ..................Indicator Lamps Controller ............Indicators Lamps Fibre Laser ............. SWITCHING ON AND OFF ..............3-12 Switching On the Control Unit ............3-12 Switching On the Laser Head ............
Page 104 OPERATION Add Text ..................3-29 Unicode ..................3-30 Common Unicode Characters ............ 3-30 Input Method Editor (IME) ............3-30 General Property Values ............. 3-31 Conditional Printing ..............3-32 Text object properties ..............3-33 Add a New Barcode ..............3-34 Barcode Object Properties ............3-34 Add an Image ................
Page 105 OPERATION Restore ..................... 3-54 Update ..................... 3-55 Defaults .................... 3-55 PRINTER STATUS ................. 3-55 ADVANCED SETTINGS ................ 3-56 Laser Parameters ................3-56 Configuration Files ................3-56 Install Options .................. 3-56 DIAGNOSTICS ..................3-57 Status ....................3-57 Logs ....................3-57 Audit Trail Log ................3-57 Status Log ...................
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Page 107: F-Series Laser Marking System
OPERATION F-SERIES LASER MARKING SYSTEM On/Off Switch Mains Laser Fibre Connector Laser Key Optional Switch Touchpanel Laser Lens Scanner Laser Head Head Controller X28 Connector Factory fitted option for X28 Connection Water Out water cooling Water To Laser (Hot) Water In (Cold) (max.
Page 108: Controls And Indicators
OPERATION CONTROLS AND INDICATORS The User Interface, Indicator Lamps and Software icon functions are described in the following paragraphs: Touchpanel and Interface The software is operated via a PC keyboard, Touchpanel or Web Browser. An entry is confirmed with the left mouse button if PC or Web browser are used.
Page 109: Indicator Lamps Controller
OPERATION Indicator Lamps Controller PC Ready Interlock 2 Printer Ready Interlock 1 Printer Busy • Interlock 1 - Illuminates when the interlock 1 is closed. • Interlock 2 - Illuminates when all the interlocks are closed. • PC Ready - Illuminates when the internal PC is ready. •...
Page 110 OPERATION Power supply LEDs on the front of the laser To scanner head Shutter LEDs on the front of the laser (only with shutter option) Lights when shutter is open EPT031055 Issue 2 September 2017...
Page 111: Indicators Lamps Fibre Laser
OPERATION Indicators Lamps Fibre Laser Shutter State / Shutter Preparation / Error Indicator Error Indicator Interlock 2 Laser Indicator/ Interlock 1 Error Indicator • Interlock Indicator 1 and 2 Lit GREEN Interlock 1 and 2 respectively are closed. Both interlock 1 LED and •...
Page 112 OPERATION • Shutter State / Error Indicator Lit YELLOW Shutter is open, caution laser radiation is possible! Lit RED Shutter temperature display (after power-up only). Lit RED (permanent) shutter feedback cross-check failed. Flashing RED while the GREEN Shutter is close to over Shutter preparation LED is lit or temperature.
Page 113 OPERATION LED Test display on Power Up After power up, the controller will start an error test display in the following sequence: Shutter state error; each sec. means 10° Celsius of scanner temperature. This display shows that the temperature sensor of the shutter housing is properly connected, and that the LED works.
Page 114: Switching On And Off
OPERATION SWITCHING ON AND OFF WARNINGS: The laser marking system must only be used for its intended purpose. The laser marking system may only be operated by trained personnel. Operation is only allowed with all required cables connected and all parts mounted. Do not disconnect any cables during operation.
Page 115: Switching Off The Laser Head
OPERATION Switching Off the Laser Head (1) Turn the key switch from position "1" to position "0". The laser hardware is switched off. Switching Off the Control Unit (1) Press the On/Off button at the controller. The computer will immediately switch off. EPT031055 Issue 2 September 2017 3-13...
Page 116: Switching On A System With Shutter
OPERATION Switching on a System with Shutter For the following also refer to the X69 Pin description. (1) After turning on the main switch, wait until the laser controller has booted completely (boot LED lit green constantly). (2) The Key switch must be set to the “1” position. (3) Keep the safety! (4) Close the (guard) door / (i.e.
Page 117: Important Additional Shutter Information
OPERATION Important additional Shutter Information • X69 EXT_LSTART_IN must be used as this is the ONLY way to enable the shutter. Furthermore enabling the shutter is a precaution for switching on the laser. The laser might be switched on either automatically or later on.
Page 118: F-Series Connectivity
OPERATION F-SERIES CONNECTIVITY The F-Series is operated either via a remote TouchPanel or via a PC running ® ® on Microsoft Windows 7 or Windows 8 with installed QuickStep software. To connect to one F-Series, the TouchPanel is connected to the X59 TouchPanel connector of the controller.
Page 119: Webserver
OPERATION Webserver One may also connect to the printer’s UI via standard web browser. The following web browsers are supported: • Microsoft Internet Explorer from version 9.0 on • Mozilla Firefox from version 22 on • Google Chrome from version 27 on •...
Page 120: Quickstep Interface
OPERATION QUICKSTEP INTERFACE Home Screen When starting the printer, the following Home screen is displayed. Status Icons Status Bar Start/Stop Button Zoom Toolbar Live Message Preview Main Menu Selection Buttons Printer Name Lock Status Icons: Displays current status of printer, e.g: Laser active (Laser is busy - laser emission!) USB device connected...
Page 121: Status Bar
OPERATION Zoom Toolbar: Zooms in and out and to marking field Live Message Main working area. Used for settings and Preview: message creation. Main Menu Navigate to the four main QuickStep areas where Selection Buttons: all functions of the operational software can be accessed.
Page 122: General Functions
OPERATION General Functions The following illustration shows the Global Print Settings screen and the various screen areas. Status Icons Status Bar Start/Stop Button Screen Title Scroll By Page Tabs Scroll By Line Breadcrumb navigation Click long on a button to get a description. Click long on a button of the Settings area to move this button to the Home screen.
Page 123: Initial Setup
OPERATION INITIAL SETUP The initial setup configures the overall look of the interface and also configures basic settings and presets for printer operations. Display Settings Home > Settings > Regional > Language and Keyboard Set: • Language. • Keyboard layout. •...
Page 124: Production Line Setup
OPERATION Production Line Setup Home > Settings > Production Line Setup Set: • Printer Orientation • Rotates the print head and/or product to set the correct orientation. • One may mirror the print. • Set the vector sorting direction in such a way that marking is processed in the opposite direction to the direction in which the product is moving.
Page 125: Security Management
Access everything Daily changing Extended system parameter settings can only be changed after entering the Administrator password. This password is only known by employees authorised by Domino. Note: If unauthorised changes are performed, the warranty will be invalidated. Changing the passwords after the initial installation is recommended.
Page 126: Security Mode
OPERATION Security Mode Home > Settings > Security > Setup • Simple • A password has to be entered to login. • Auto Login may be enabled. • Advanced • A username and password have to be entered to login. •...
Page 127: Specify Password Policy
OPERATION Specify Password Policy (Advanced security mode only) Home > Settings > Security > Password Policy Use this dialog to specify Password attributes such as Password expiry, number of characters and use of special characters. Electronic Signature (Advanced security mode only) Home >...
Page 128: Global Print Settings
OPERATION Global Print Settings Print Field Offset Home > Settings > Global Print Settings > Print Field Offset Offset for the print field in x and y direction in mm. Note: The message must fit in the usable field, otherwise “Transformation failed”...
Page 129: Aiming Beam And Shutter
When a shutter is installed, no aiming beam can reach the scanner and therefore no aiming beam is available for product positioning. Due to this, Domino offers an extra aiming beam which is installed after the shutter to position products when a shutter is installed in the laser head.
Page 130: Content/Shift Codes
OPERATION Content/Shift Codes Home > Settings > Global Print Settings > Content The Setup Shifts screen allows the start time of each shift and a shift code to be set. Each shift continues until the start time of the next shift. Click on +Add Row to add a new shift.
Page 131: Creating And Editing A Message
OPERATION CREATING AND EDITING A MESSAGE Add Text (1) Select Messages > New Message or Settings > Message Editor to open the Message Editor. (2) Press on the screen within a specific area of the Message Editor where you require the item to appear. A cross hair will appear at this location.
Page 132: Unicode
OPERATION Unicode (1) Select Unicode (the icon will change to orange). (2) Enter the Unicode value - the responding character (and value) will be displayed in the top right of the screen: Common Unicode Characters 00A3 Pound (Sterling) 20AA Shekel (Israel) 0024 Dollar (US) 20AB...
Page 133: General Property Values
OPERATION General Property Values Object Name - Defines the name of the text object, which clearly identifies it for selection in the Object Selection window. Object Name - Defines the name of the object. X-position - Defines the left point of the object in mm. Y-position - Defines the top point of the object in mm.
Page 134: Conditional Printing
OPERATION Conditional Printing For conditional printing the digital inputs needs to be configured. While the condition mask only specifies which inputs to look at, the condition value needs to be set according to the exact state the input shall have in order to mark the object.
Page 135: Text Object Properties
OPERATION Text object properties Key functions for selecting and editing are the same as for the General object properties above. Font - The font is selected from the Font drop down list. In addition to the fonts listed, other fonts can be delivered on request. Kerning [%] - Sets the spacing between characters as a percentage of the character width.
Page 136: Add A New Barcode
OPERATION Add a New Barcode To add a barcode to the message: (1) Press on the screen within a specific area of the Message Editor where you require the item to appear. A cross hair will appear at this location. (2) Select the Add Barcode icon and select the type and specification required from the list and editable text boxes.
Page 137: Add An Image
OPERATION Add an Image To insert an image into the message: (1) Press on the screen within a specific area of the Message Editor where you require the item to appear. A cross hair will appear at this location. (2) Select the Image icon from the Add menu.
Page 138: Dxf Import
OPERATION DXF Import DXF (Data eXchange Format) specifies an ASCII (plain text) file that allows the exchange of geometric data between different CAD systems as well as between a CAD system and an external program. AutoCAD versions up to and including version 12 are supported, but any information about 3-dimensional objects is discarded.
Page 139: Add A Shape: Arc/Rectangle
OPERATION Add a Shape: Arc/Rectangle To add a shape to the message: (1) Press on the screen within a specific area of the Message Editor where you require the item to appear. A cross hair will appear at this location. (2) Select the Add Shape icon and select arc or rectangle.
Page 140: Add A New Variable
OPERATION Add a New Variable Message or system variables may be added. Message variables may only be used in the message in which they have been created. System variables can be used in all messages. • Message variables are created via Home > Settings > Message Editor >...
Page 141: Add A New Clock
OPERATION Add a New Clock To add a new offset clock to the message: (1) Press on the screen within a specific area of the Message Editor where you require the item to appear. A cross hair will appear at this location.
Page 142 OPERATION (10) User Input (Rising Edge)- specify the User Input to be used (11) User Input (Falling Edge)- specify the User Input to be used (12) In the External Reset box, select None, Mark Enable, Application Start, Message Load, User input Rising Edge, User input Falling Edge.
Page 143: Add A New Prompted Field
OPERATION Add a New Prompted Field Prompted text fields may be inserted into messages. The content of these text fields is entered in QuickStep after sending the message to the printer. The content format has to be specified when creating these text fields in a message in the Message Editor.
Page 144: Add A New Link
OPERATION (11) Activate the message for printing by sending it to the printer the File menu Add a New Link To add a new link to the message: (1) Press on the screen within a specific area of the Message Editor where you require the item to appear.
Page 145: Add A New Script
OPERATION Add a New Script Note: A script has to be copied to the scripts folder of the printer’s disk to insert it into a message. This may be done via Home > Settings > File Manager. To add a new script to the message: (1) Press on the screen within a specific area of the Message Editor where you require the item to appear.
Page 146: Add A New Coding
OPERATION Add a New Coding Coding allows a specified text file to be inserted into a message (.txt) and printed line by line. Notes: (1) ASCII/Unicode (MTF8) text files are allowed for coding. (No Excel files etc.). Also, each line of the coding file must end with a carriage return (CR) and a Line Feed (LF).
Page 147: Add A New Text Insert
OPERATION Add a New Text Insert Text inserts contain several text objects which are printed one after each other. To add a new text insert to the message: (1) Press on the screen within a specific area of the Message Editor where you require the item to appear.
Page 148: Add A New Text Variable
OPERATION Add a New Text Variable (1) Press on the screen within a specific area of the Message Editor where you require the item to appear. A cross hair will appear at this location. (2) Select the Add icon. (3) From the sub-menu select the Add Text icon.
Page 149: Undo/Redo
OPERATION Undo/Redo Undo Redo Undo re redo the last editing steps in the message editor including change of settings or parameter settings. Note: Creating a new message clears the undo cache - no undo to the last message is possible. File Save as Laser...
Page 150: Parameter Set
OPERATION Parameter Set Laser Parameters New - Create a new parameter set Duplicate - Clones a parameter set Edit - Edits a parameter set Delete - Deletes a parameter set Scope - Selects if the par meter set is a system parameter set or a message parameter set for one message only.
Page 151 OPERATION Polygon Delay - Delay between two “Mark” commands. Polygon-Delay too short: the vector following a vector is already carried out, even though the mirrors have not yet reached the end position of the previous vector. Result: the corners of a polygon outline are rounded off. Polygon-Delay too long: the mirrors are greatly slowed down or even come to a stop at the end position of a vector.
Page 152: Standard Parameters
OPERATION Standard Parameters Default Parameters Parameter Laser System F720 i-Tech 10mm scan head Simmer Current Waveform StepPeriod [μs] JumpDelay [μs] MarkDelay [μs] PolygonDelay [μs] LaserOffDelay [μs] LaserOnDelay [μs] OnPulse Period 14.2857 [70kHz] MaxVectorLength [mm] JumpSpeed [bit/ms] 6000 MarkSpeed [bit/ms] 4000 Parameter Ranges Parameter Laser System...
Page 153: Edit
OPERATION Edit Edit Text Alignment Delete Object Select Edit Font Object Properties Edit menu for a text object Edit Text - Opens the keyboard to edit the text content Select Font - Opens the list of available fonts to select a font Alignment - Sets the alignment of the object Edit Object Properties - Allows editing the properties of the object Delete Object - Deletes the selected object...
Page 154: Zoom
OPERATION Zoom Zoom In Fit Height Zoom 100% Zoom Out Fit Width Zoom to Item To view the item(s) in the Message field, or the whole Message field in a different size, select the item(s) and then select the appropriate button from the above toolbar: •...
Page 155: Message Store And File Management
OPERATION MESSAGE STORE AND FILE MANAGEMENT Selecting an Existing Message Note: Where no message is selected for printing, no live message will be displayed in the Home screen. (1) Select the Messages button to open the Message Store. (2) Select the required message from the list. (3) Choose to Edit, Preview or Send to Print.
Page 156: Backup And Restore
If restoring information to a different printer, it is essential that the printer hardware is of the same version level. Please contact Domino for advice. Insert the USB device containing the backup files into the USB port of the TouchPanel or into the USB port of the BCP7 controller.
Page 157: Update
OPERATION Update Home > Settings > Backup & Restore > Update Updates may be applied to the system via this option. Select the update file via navigating to its path. Defaults Home > Settings > Backup & Restore > Defaults Restores The Default Factory Settings.
Page 158: Advanced Settings
OPERATION ADVANCED SETTINGS Home > Settings > Advanced CAUTION: Setup for trained users and service technicians only. The system may be damaged by incorrect settings. All warranty is lost when the system is damaged by incorrect settings. Laser Parameters Home > Settings > Advanced > Laser Parameters Setup of laser parameter limits.
Page 159: Diagnostics
OPERATION DIAGNOSTICS Home > Settings > Diagnostics Status Home > Settings > Diagnostics > Status Shows a hardware status overview: • Cabinet Temperature of the BCP7 controller • SBC Board temperature • Scanner Voltage • Laser DC Voltage • Cooling Frequency •...
Page 160: Alert Configuration
OPERATION ALERT CONFIGURATION Home > Settings > Alert Configuration CAUTION: Setup for trained users and service technicians only. The system may be damaged by incorrect settings. All warranty is lost when the system is damaged by incorrect settings. Configure Alerts Home >...
Page 161: Test
OPERATION Test Home > Settings > IO Port > Test CAUTION: Setup for trained users and service technicians only. The system may be damaged by incorrect settings. All warranty is lost when the system is damaged by incorrect settings. Shows the status of inputs and outputs and allows setting/re-setting of inputs and outputs.
Page 162: Printer Network
OPERATION PRINTER NETWORK Home > Settings > Printer Network CAUTION: Setup for trained users and service technicians only. The system may be damaged by incorrect settings. All warranty is lost when the system is damaged by incorrect settings. Ethernet Home > Settings > Printer Network > Ethernet Setup of the Ethernet connection to the printer.
Page 163: System Information
OPERATION SYSTEM INFORMATION Home > Settings > System Information Overview Home > Settings > System Information > Overview Shows the following: • Printer model • IP Address of the printer • ID of the printer • System Date • System Time Software Versions Home >...
Page 164: User Interface
OPERATION USER INTERFACE Home > Settings > User Interface Printer Connection Home > Settings > User Interface > Printer Connection Select the connection method and setup the connection to the printer. Language & Keyboard Home > Settings > User Interface > Language & Keyboard Set: user interface: •...
Page 165: Initial Setup Wizard
OPERATION INITIAL SETUP WIZARD Home > Settings > Initial Setup Wizard Wizard for setup of the printer: • Select language and printer name • Printer type • Optical correction • Print field • Orientation • Usable print field • Product movement •...
Page 166 OPERATION THIS PAGE INTENTIONALLY LEFT BLANK 3-64 EPT031055 Issue 2 September 2017...
Page 167 PART 4: TECHNICAL REFERENCE CONTENTS Page CONTROL UNIT ................... CONTROL UNIT WITH COOLING OPTION .......... LASER UNIT WITH SCANNER HEAD ........... OPTIONS FOR USE ................F-Series Laser Marking System ............PERFORMANCE DATA ................. CONTROLLER ..................POWER ....................F-Series Laser Marking System ............INSTALLATION DIMENSIONS ..............
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Page 169: Control Unit
TECHNICAL REFERENCE CONTROL UNIT Controller (IP55) (based on BCP7 Controller) Laser Fibre CONTROL UNIT WITH COOLING OPTION Controller (based on BCP7 Controller) Factory fitted cooling option EPT031055 Issue 2 September 2017...
Page 170: Laser Unit With Scanner Head
TECHNICAL REFERENCE LASER UNIT WITH SCANNER HEAD Scanner Head Laser Module Lens Assembly F-Series Laser Head (IP65) EPT031055 Issue 2 September 2017...
Page 171: Options For Use
TECHNICAL REFERENCE OPTIONS FOR USE The F-Series Laser Marking Systems are suited for directly marking objects by material removal, or by changing the colour of the material. All painted, printed or anodised materials can be marked by material removal, giving the marking contrast. We highly recommended that the technical aspects of individual applications are discussed with the manufacturer or the distributor.
Page 172: Controller
TECHNICAL REFERENCE CONTROLLER Controller Type F-Series Electrical Requirements: Mains Power: Voltage 100-240VAC Frequency 50Hz / 60Hz IP 55 Enclosure: Dimensions 405x560x430 (L x W x H) [mm] Cooling fan cooled 5° to 35° C Operating Temperature (41° to 95°F) max. 90% RH, Environment Humidity non condensing IP 55 Enclosure with 45°C Option...
Page 173: F-Series Laser Marking System
TECHNICAL REFERENCE F-Series Laser Marking System F-Series Models F720i 10mm Scan Head Maximum Average Laser Power Pulsed Fibre Laser Laser Type Fixed Waveform Peak Wavelength 1062 ± 3nm Pulse Peak Power 13kW Code Types Logos, bar codes, 2D codes, graphics, text, etc. Characters per 2000* second*...
Page 174: Installation Dimensions
TECHNICAL REFERENCE INSTALLATION DIMENSIONS F-Series Control Unit Dimensions (fan cooled) F-Series Control Unit Dimensions (water cooled) EPT031055 Issue 2 September 2017...
Page 175 TECHNICAL REFERENCE F-Series Laser Head Dimensions with i-Tech 10mm scanner (down) Note: Minimum bending radius for fibre r=75mm EPT031055 Issue 2 September 2017...
Page 176 TECHNICAL REFERENCE F-Series Laser Head Dimensions with i-Tech 10mm scanner (down) and with optional shutter Note: Minimum bending radius for fibre r=75mm 4-10 EPT031055 Issue 2 September 2017...
Page 177 TECHNICAL REFERENCE axial-left axial-right axial-down right-down left-down down-right down-left F-Series Scanner Long Mount Orientations EPT031055 Issue 2 September 2017 4-11...
Page 178 TECHNICAL REFERENCE Down Left Right F-Series Scanner Short Mount Orientations 4-12 EPT031055 Issue 2 September 2017...
Page 179 TECHNICAL REFERENCE axial-RapidScan 45° axial-RapidScan 135° axial-RapidScan 225° axial-RapidScan 315° down-left-RapidScan down-right-RapidScan F-Series Scanner RapidScan Orientations EPT031055 Issue 2 September 2017 4-13...
Page 180: Touchpanel
TECHNICAL REFERENCE TOUCHPANEL Note: The TouchPanel can be supplied as an optional user interface. Technical Specifications Display 10.4 inch SVGA full colour touch screen Operating System Windows CE 6 Toushscreen Dimensions (mm) 307(W) x 232(H) x 75(D) Touchpanel IP Rating Designed to IP55 Mounting Accessories Full range of brackets...
Page 181: Touchpanel Dimensions
TECHNICAL REFERENCE TOUCHPANEL DIMENSIONS 66.5 214.4 M5 (4x) TOUCHPANEL POWER CABLE EPT031055 Issue 2 September 2017 4-15...
Page 182: Shutter
TECHNICAL REFERENCE SHUTTER Technical Specifications Cycles of Operation 10 Million Opening Time max. 180ms Closing Time max. 180ms Product Rate < 20/min 4-16 EPT031055 Issue 2 September 2017...
Page 183 PART 5: MAINTENANCE AND FAULT FINDING CONTENTS Page CHECKING FANS AND AIR VENTS ............. Control Unit Fans ................CLEANING THE LENS ................Laser Protection Window ..............GENERAL CLEANING ................SERVICE: REPLACEMENT OF COMPONENTS ........Applications without Shutter ............Applications with Shutter ..............FAULT FINDING ..................
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Page 185: Checking Fans And Air Vents
MAINTENANCE AND FAULT FINDING CHECKING FANS AND AIR VENTS WARNING: Before undertaking any work on the laser marking system, remove the mains power plug. The fans are located at the lower side of the control unit. A fan defect immediately poses a danger of overheating that may result in damage to the control unit, therefore the fans must be checked once a month.
Page 186: Laser Protection Window
MAINTENANCE AND FAULT FINDING Cotton Swab DS001_1 Lens Assembly (3) Inspect the cotton swab. If dirt or oil is present, repeat steps (1) to (3). (4) Use the dry end of the cotton swab to lightly wipe excess liquid from the lens.
Page 187: General Cleaning
MAINTENANCE AND FAULT FINDING GENERAL CLEANING WARNING: The laser marking system and the connected installation must be switched off with the mains supply to the laser marking system disconnected. The outer surfaces may be cleaned with a damp cloth and a mild cleaning agent only.
Page 188: Fault Finding
It can be assumed that the F-Series laser systems should require no service when properly operated. However, should there ever be a fault, service employees of Domino are at your service. For service assistance please visit the following website http://www.domino-printing.com and use the Global Map to search for local technical support.
Page 189: Status Messages And Suggested Actions
DSP boards are all connected, request. restore backup, restart the controller. Laser watchdog The laser has been Contact Domino. fault firing for longer than expected. Print go while A print go trigger has Check that the print go signal printing.
Page 190 List buffer repeat Internal Fault. Restart the system, re-store count fail. backup. Contact Domino. Maximum print to The maximum Check the sensor is set up print distance distance between correctly, disable this function exceeded.
Page 191 MAINTENANCE AND FAULT FINDING Status Message Cause Suggested Action Laser cooling All systems but not Check all fans or water defective 30W laser: turbines are connected and Wrong frequency working. from fans/water In case of 30W system check turbine was detected that the controller contains a in the laser head.
Page 192 Laser power not The mains to the Contact Domino. disabled safety relay could not be switched off. Laser DC power Laser DC supply Check the output from the...
Page 193 MAINTENANCE AND FAULT FINDING Status Message Cause Suggested Action Safety Relay The safety relay did Open BOTH circuits to reset Fault not close when reset. this state.The malfunction Furthermore if ONLY may be caused not only by a one of two interlocks broken safety relay but also was opened and by malfunction of the D550+...
Page 194 (CAT3/4) interlocks where not closed. Irregular Laser The laser did not Contact Domino Off Procedure stop when the DSP expected it to. Laser Off Delay Laser parameter Contact Domino Ends During...
Page 195 MAINTENANCE AND FAULT FINDING Status Message Cause Suggested Action 1002 Non volatile Hardware fault. Contact Domino. storage not formatted. 1003 Non volatile Software version is Contact Domino. storage format incompatible with too old. hardware version. 1004 Non volatile Software version is Contact Domino.
Page 196 Please check if all message error (software- verification has parameters are correctly set - bug) failed. if yes please contact Domino. 3166 Cannot mark The system is Use a message with data in it. empty message configured not to Put data in the current...
Page 197 This fault can also appear if you try to cross-link multiple text-objects. 3177 Failed to compile General software Contact Domino. referenced fault. object. 3178 List overflow: The number of Reduce the number of project too large.
Page 198 Check characters in barcode. Illegal character contains at least one in code. character that is not allowed for this code type. 3188 Barcode Error General software Contact Domino. Error in fault. embedded code. 3189 Barcode Error General software Contact Domino. Generated line fault.
Page 199 MAINTENANCE AND FAULT FINDING Status Message Cause Suggested Action 3203 Barcode Error! The MRC generation Check the text is valid for this Code-Creation cannot create a MRC type. failed pattern for this text. 3204 Barcode Error! The MRC generation Check the text is valid for this Pattern-Creation cannot create a MRC type.
Page 200 MAINTENANCE AND FAULT FINDING Status Message Cause Suggested Action 3218 Invalid condition The mark enable The mark enable condition condition (digital (digital input mask/digital input mask/digital input value) in the object input value) in the properties are not set object properties are properly (e.g.
Page 201 Domino to security dongle is deactivate it. fitted to the laser controller - only a service user can now log into the system.
Page 202 (Pharma option only!) 4006 Dongle expired The service dongle Contact Domino. has expired (some dongles have a limited life time in order to prohibit illegal usage). 4007 Dongle is about The service dongle is Contact Domino.
Page 203 Replace the control board. A component on the Contact Domino: Sensor is in control board has Optical section of laser and failed. cannot be repaired in the Sensor has failed.
Page 204 Monitoring signals Check monitoring signal from Fault: Seed Laser from seed board are seed board. outside normal Contact Domino - electronic / values. optical component cannot be replaced in the field. 5129 Laser System Internal error relating Check all internal cables are...
Page 205: Replacing The Lens
MAINTENANCE AND FAULT FINDING REPLACING THE LENS WARNINGS: Before undertaking any work on the laser marking system, remove the mains power plug. This procedure is to be performed by fully trained engineers only. The lens must not come in contact with unprotected skin (health hazard).
Page 206: Changing The Fuses
MAINTENANCE AND FAULT FINDING CHANGING THE FUSES WARNINGS: Before undertaking any work on the laser marking system, remove the mains power plug. This procedure is to be performed by fully trained engineers only. Two pole fuses are used. Main Power Fuses F1 and F2 If a fuse is blown, replace with the same type: •...
Page 207: Fan Power Supply Fuse, Label F4 And F5
MAINTENANCE AND FAULT FINDING Fan Power Supply Fuse, Label F4 and F5 If a fuse is blown replace with the same type • Manufacture: BELfuse (ESKA Type: UL 632 313). • Rated Current 1.6A slow. • Rated breaking capacity: 200A / 250V AC. EPT031055 Issue 2 September 2017 5-25...
Page 208: Changing The Pc-Cmos Setup Battery
MAINTENANCE AND FAULT FINDING CHANGING THE PC-CMOS SETUP BATTERY WARNINGS: Before undertaking any work on the laser marking system, remove the mains power plug. This procedure is to be performed by fully trained engineers only. There is danger of the battery exploding if replaced incorrectly, so follow this procedure.
Page 209: Status Leds
MAINTENANCE AND FAULT FINDING STATUS LEDS Inside the controller, some LEDs display the status of the electronics. On the DIB board directly on the front: Name Colour Location Function green DIB-PCB Product Detect green Mark suppress Control green Encoder Channel A green Laser Fan Frequency When shutter active “shutter...
Page 210 MAINTENANCE AND FAULT FINDING On the ETX base board: Name Colour Location Function green ETXB-PCB FPGA Hardware-Design loaded yellow ETXB-PCB HDD Activity green ETXB-PCB 5V present green ETXB-PCB 3.3V present green ETXB-PCB 2.5V present green ETXB-PCB 1.26V present ETXB-PCB ETH 1 Link green ETXB-PCB ETH 1 Speed (10/100 MBit)
Page 211: Touchpanel Buffer Battery
MAINTENANCE AND FAULT FINDING TOUCHPANEL BUFFER BATTERY This work should only be done by trained technicians. An empty buffer battery is displayed by the error message • 0271:Check data and time settings Press<F1>to resume, <F2> to Setup The TouchPanel stops booting and the date is set to “01/01/2010” and time to "00:00".
Page 212: Fume Extraction System
MAINTENANCE AND FAULT FINDING FUME EXTRACTION SYSTEM WARNINGS: Only use genuine Domino replacement parts. Any other parts may not meet the design or working requirements and put personnel at risk. Use the filter change kits provided with each filter. Dispose of used filters in the plastic bag provided in the filter change kit according to local regulations.
Page 213 APPENDIX A: MARKING FONTS The following fonts are supported within Dynamark 3 software: • 1LS-Arabic NC • 1LS-Arial fast • 1LS-Arial-Arab • 1LS-Chinese-1 • 1LS-Chinese-2 • 1LS-DotMatrix • 1LS-OCR-A • 1LS-OCR-B NC • 1LS-OCR-B-10 BT • 1LS-PET NC • 1LS0-Arial •...
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Page 215 APPENDIX B: BARCODES CONTENTS Page BARCODE TYPES SUPPORTED ............B-3 1-D Barcodes .................. B-3 2-D Barcodes ................... B-5 EPT031055 Issue 2 September 2017...
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Page 217 APPENDIX BARCODES BARCODE TYPES SUPPORTED 1-D Barcodes In the table below, the types of 1-D barcodes supported are summarised, with the type and number of characters specified for that barcode type. The term “any” means capital letter and number characters; in some cases additional characters are defined, but lower case letters are not permitted.
Page 218 APPENDIX BARCODES Code Type No. of Characters Check Digit EAN13 13 numbers 1 of the 13 EAN13+2 15 numbers 1 of the 15 EAN13+5 18 numbers 1 of the 18 EAN14 automatic EAN128 automatic ITF-6 6 numbers 1 (EAN optional) ITF-14 14 numbers 1 (EAN optional)
Page 219 APPENDIX BARCODES 2-D Barcodes The following types of 2-D codes are supported: Barcode Type Details Codablock F Stacked 2-44 rows of 1-61 characters per row PDF417 Stacked Up to 1848 different patterns PDF417 Truncated Stacked QR Code 4296 Alphanumeric Matrix 2/5 Matrix Any numeric Raw MatrixCode...
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