Domino D620i Blue Product Manual
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Domino D620i Blue Product Manual

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  • Page 1 Domino D-Series Product Manual...
  • Page 2 D-Series laser coder models: D120i, D120i IP, D120i Blue, D120i Blue IP, D320i, D320i IP, D320i Blue, D320i Blue IP, D320i Red, D320i Red IP, D520i, D520i IP, D620i, D620i IP, D620i Blue, D620i Blue IP L025317 Issue 5 July 2014...
  • Page 3 THIS PAGE INTENTIONALLY LEFT BLANK L025317 Issue 5 July 2014...
  • Page 4 WARNINGS: As supplied, This coder is a class 4 laser product. During operation, it will emit up to 120 watts of pulsed invisible laser radiation at a wavelength between 9 and 11 microns. Avoid eye or skin exposure to direct or scattered radiation.
  • Page 5 This manual, Domino Part No. L025317, has been produced for use in the maintenance and operation of the Domino D-Series Laser Coder, and to reinforce and complement any training program available with the product.
  • Page 6 L025317 Issue 5 July 2014...

  • Page 7: Ec Declaration Of Conformity

    CONTENTS OF THE EC DECLARATION OF CONFORMITY (in accordance with ISO/IEC 17050-1) L025317/4 Issuer’s name: Domino Laser GmbH, Germany Issuer’s Address: Fangdieckstrasse 75a, 22547 Hamburg / Germany Object of the declaration: D-Series laser marking system consisting of: BCP7 controller, laser head and optional TouchPanel.
  • Page 8 L025317 Issue 5 July 2014...
  • Page 9 L025317 Issue 5 July 2014...

  • Page 10: June

    Community Research & Development Department, Domino Laser GmbH Object of the declaration: D-Series laser marking system consisting of: BCP7 controller, laser head and optional TouchPanel. The special technical documents corresponding to the machine have been created according to Appendix VII, part B.

  • Page 11: July

    Published applied harmonized standards according to Article 7 (2) EN 60204-1:2006-06 Safety of machinery - Electrical equipment of machines. Part 1: General requirements. EN 61000-6-2:2005 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial environments. EN 60825-1:2007 Safety of Laser Products.
  • Page 12 Approved by Certificate No.: CU72112124 01 Industrial laser for marking D320i RED; D320i RED IP Approved by Certificate No.: CU72112124 02 Industrial laser for marking D620i BLUE; D620i BLUE IP Approved by Certificate No.: CU72112124 03 (12) L025317 Issue 5 July 2014...

  • Page 13: Fcc Notice

    FCC NOTICE PART 18 USERS MANUAL STATEMENT This equipment has been tested and found to comply with the limits of ISM Equipment pursuant to Part 18 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a typical installation.
  • Page 14 USER LICENSE AGREEMENT (“EULA”) • You have acquired a device (“DEVICE”) that includes software licensed by Domino Printing Sciences plc from Microsoft Licensing Inc. or its affiliates (“MS”). Those installed software products of MS origin, as well as associated media, printed materials, and “online” or electronic documentation (“SOFTWARE”)
  • Page 15 • Note on Java Support. The SOFTWARE may contain support for programs written in Java. Java technology is not fault tolerant and is not designed, manufactured, or intended for use or resale as online control equipment in hazardous environments requiring fail-safe performance, such as in the operation of nuclear facilities, aircraft navigation or communication systems, air traffic control, direct life support machines, or weapons systems, in which the failure of Java...
  • Page 16 LICENCE NOTES FOR DYNAMARK 3 Dynamark 3 uses code of the following projects: • STLport (http://stlport.sourceforge.net) • Boost (http://www.boost.org) • libSigC++ (http://libsigc.sourceforge.net) • FreeType (http://www.freetype.org) • zlib (http://www.zlib.net) • dxflib (http://www.ribbonsoft.com/de/about-dxflib) • SQLite (http://www.sqlite.org) • Lua (http://www.lua.org) • FreeImage (http://freeimage.sourceforge.net) (16) L025317 Issue 5 July 2014...
  • Page 17 • Unauthorized execution or configuration of programs on operating system level. On integration of the laser marking system into a TCP / IP network the Domino Laser GmbH excludes liability for all damages that are caused by attacks on the controller (like viruses, worms). The laser marking systems are built for integration in a secure industry network.
  • Page 18 CONTENTS PART 1 HEALTH & SAFETY PART 2 INSTALLATION INSTRUCTIONS PART 3 OPERATION PART 4 TECHNICAL REFERENCE PART 5 MAINTENANCE AND FAULT FINDING APPENDIX A MARKING FONTS APPENDIX B BARCODES (18) L025317 Issue 5 July 2014...
  • Page 19 AMENDMENT RECORD Amendment Date All Parts at Issue 1 November 2010 All Parts at Issue 2 May 2011 All Parts at Issue 3 August 2012 All Parts at Issue 4 June 2013 All Parts at Issue 5 July 2014 L025317 Issue 5 July 2014 (19)
  • Page 20 THIS PAGE INTENTIONALLY LEFT BLANK (20) L025317 Issue 5 July 2014...

  • Page 21: Table Of Contents

    PART 1 : HEALTH & SAFETY CONTENTS Page GENERAL ..................... DESIGNATED USE ................SAFETY SYMBOLS ................SPECIFIC DANGERS ................Electrical Energy ................Compressed Air ................Water Cooling .................. Laser Radiation ................Harmful Dusts and Vapours ............. Lenses ....................Scan Head Mirrors ................Noise ....................
  • Page 22 HEALTH & SAFETY THIS PAGE INTENTIONALLY LEFT BLANK L025317 Issue 5 July 2014...

  • Page 23: General

    The equipment conforms to current technology and approved safety requirements. Domino D-Series Laser marking systems are produced by Domino Laser GmbH Germany. For Sales and support contact Domino. This safety standard, however, can only be achieved if all intended and required measures have been taken and are constantly observed.

  • Page 24: Designated Use

    HEALTH & SAFETY DESIGNATED USE The D-Series laser marking system is exclusively designated for fully automated marking of packaging materials and products by laser radiation. If the laser marking system is used for improper purposes, all liability claims will be refused. The technical specifications listed in “TECHNICAL REFERENCE”...
  • Page 25 HEALTH & SAFETY Before turning the laser equipment on, check and ensure that: • The laser system has been installed and guarded to Class 1 laser safety standards (EN60825), see “HEALTH & SAFETY” on page 1-1 • Only authorised personnel should be present within the operating area of the laser marking system.

  • Page 26: Safety Symbols

    HEALTH & SAFETY SAFETY SYMBOLS In this manual the following safety symbols have been used to alert the reader to the text of the safety instruction next to it. This manual provides specific safety instructions for the operation of the laser marking system.

  • Page 27: Specific Dangers

    4 metres! Note: Contact Domino before disconnecting the silencer or connecting a hose to the air outlet 2 at the laser.. If two hoses are used for the compressed air outlet these have to be placed in different positions for safety reasons.One event must not...

  • Page 28: Laser Radiation

    HEALTH & SAFETY Refer to the specific Safety Data Sheet supplied with the coolant for further information. Only a water cooler with an empty tank is allowed to be shipped. Refer to the Water Chiller manual for the procedure to empty the tank. Laser Radiation Laser radiation can pose a risk to eyes and skin.

  • Page 29: Harmful Dusts And Vapours

    HEALTH & SAFETY Harmful Dusts and Vapours When radiating materials by means of a laser, harmful dusts and vapours can be produced. The user is responsible for appropriate measures, e.g. an exhaust system, to reduce such harmful dusts and vapours to a level that complies with the allowed maximum concentration of pollutants at the work place.

  • Page 30: Noise

    HEALTH & SAFETY Noise All systems emit during operation a noise level lower than 80dB(A), Therefore no personal protective equipment against noise is needed. Crushing There is a crushing hazard during installation and operation due to: • Product moving along the laser head. •...

  • Page 31: Guarding

    HEALTH & SAFETY GUARDING The following type of guarding, using the recommended materials and construction techniques, is required to achieve a safe installation. WARNING: Never install a laser in such a way that the lens points to a door or in the direction of an operator. Access Guards Access guards are required to prevent direct human access to the laser beam.

  • Page 32: Beam Stop Guard

    HEALTH & SAFETY Beam Stop Guard A beam stop guard is required for applications where guarding material is fitted within 100mm of the laser lens focal plane. The beam stop is to prevent burn through of the guard should the laser be repeatedly operated without the substrate in position.

  • Page 33: Interlock Switches

    These labels are supplied with the laser system. Additional labels are available from Domino Printing Sciences plc as part of the Guarding Labels Kit, Part Number L007628. L025317 Issue 5 July 2014...

  • Page 34: Specific Precautions During Maintenance Or Repair Work

    • Never expose skin to laser radiation • Never insert flammable materials into the radiation beam Laser protective goggles, approved for the respective intended purpose can be ordered from Domino (pt. No. L007761). 1-14 L025317 Issue 5 July 2014...

  • Page 35: System Naming Conventions

    HEALTH & SAFETY SYSTEM NAMING CONVENTIONS Complete system (laser and controller) YYYY XXXX Standard BCP7 = air cooled laser, standard controller D-Series IP65 IP55 BCP7 = Product Family compressed air cooled laser (10W, 1 = 10 Watt laser 30W), water cooled laser (60W) 3 = 30 Watt laser IP55 controller 6 = 60 Watt laser...

  • Page 36: Laser

    HEALTH & SAFETY Laser YYYY = air cooled laser IP = compressed air cooled laser D-Series (10 W and 30 W) Product Family IP = water cooled laser (60 W) 1 = 10 Watt laser = wavelength 10.6 μm 3 = 30 Watt laser BLUE = wavelength 9.3 μm 6 = 60 Watt laser RED = wavelength 10.2 μm...

  • Page 37: Controller

    D620i IP 60W laser head, i-Tech scan head, 10.6μm, IP65, water cooled D620i BLUE 60W Laser head, i-Tech scan head, 9.3μm, fan cooled D620i BLUE IP 60W Laser head, i-Tech scan head 9.3μm, IP65, water cooled Controller D-Series Product Family...

  • Page 38: Laser Warning And Information Signs

    HEALTH & SAFETY LASER WARNING AND INFORMATION SIGNS Warning signs are located at specific points on the laser marking system. They correspond to the afore mentioned standards and specify the potential hazards and the required safety measures. These warnings, additional information signs and their locations on the laser marking system are shown in the following illustrations.

  • Page 39: Technical Data (D)

    D320i IP and D320i Blue IP Technical data for D320i Red Technical data for D620i and D320i Red IP and D620i IP Controller branding (example) (E) Technical data for D620i Blue and D620i Blue IP L025317 Issue 5 July 2014 1-19...

  • Page 40: Location Of Controller Signs

    HEALTH & SAFETY Location of Controller signs Controller rear side (E) 1-20 L025317 Issue 5 July 2014...

  • Page 41: Location Of Laser Signs

    HEALTH & SAFETY Location of Laser signs D-Series 10 and 30 Watt heads L025317 Issue 5 July 2014 1-21...
  • Page 42 HEALTH & SAFETY THIS PAGE INTENTIONALLY LEFT BLANK 1-22 L025317 Issue 5 July 2014...
  • Page 43 PART 2 : INSTALLATION INSTRUCTIONS CONTENTS Page UNPACKING AND INVENTORY ............ASSEMBLY ................... Environmental and Storage Conditions ........... Handling the Equipment ..............Laser Head Assembly ..............Scanner Fields and Distances ............. Removal of the transport locking device ........Control Unit ..................Power supply ................
  • Page 44 INSTALLATION INSTRUCTIONS Connection of Compressed Air to the Laser ........2-43 AIR FLOW SETTINGS ................2-44 Air Flow without Air Chiller .............. 2-44 D120i ..................2-44 D320i ..................2-45 Air Flow without Air Chiller .............. 2-46 D120i ..................2-46 D320i ..................2-47 COOLING THE i-TECH 15 SCAN HEAD ..........

  • Page 45: Unpacking And Inventory

    INSTALLATION INSTRUCTIONS UNPACKING AND INVENTORY Prior to and while unpacking the control unit and laser assembly, visually check for damage that has occurred during transportation, in particular; loose parts, dents, scratches and missing parts. ASSEMBLY CAUTION: The assembly, i.e. the mounting and the installation of the laser marking system must only be performed by personnel qualified for this task and in accordance...

  • Page 46: Laser Head Assembly

    INSTALLATION INSTRUCTIONS Laser Head Assembly The laser head must be mounted correctly on the support profile provided for this purpose (depending on the laser system used). A mechanical de-coupler must be provided to prevent damage to the laser head, or its mounting, during shock or shaking motions of the packaging machine.

  • Page 47: Scanner Fields And Distances

    INSTALLATION INSTRUCTIONS Scanner Fields and Distances i-tech 10mm Scanner Maximum Usable Working Focal Length Field Field Distance +/- 32 +/- 29 +/- 38 +/- 34 +/- 47 +/- 42 +/- 56.5 +/- 51 +/- 75.5 +/- 68 +/- 99.5 +/- 90 i-tech 15mm Scanner Maximum Usable...

  • Page 48: Removal Of The Transport Locking Device

    INSTALLATION INSTRUCTIONS The marking field of the i-Tech 15 scanner is rectangular and not a square. The orientation is shown in the graphic below. Notes: (1) For mark on the fly installations, orientate the field such that the long field side (X-axis is in the same orientation as the product direction.

  • Page 49: Control Unit

    INSTALLATION INSTRUCTIONS Control Unit CAUTION: Do not expose the control unit to any vibrations. The control unit must be installed on a stable base. The control unit has three internal blow-out fuses. The operation voltage is 90V to 264V at 47Hz to 63Hz. Two fuses (F1 and F2) for the input AC power •...

  • Page 50: Installing The Main Cable: Controller To Laser

    INSTALLATION INSTRUCTIONS Installing the Main Cable: Controller to Laser Controller front view without main cable Main cable with IP seal Open the controller and insert the main cable into the controller L025317 Issue 5 July 2014...
  • Page 51 INSTALLATION INSTRUCTIONS Lock the flange Overview View to the main cable connectors inside the controller front Main Cable Connectors L025317 Issue 5 July 2014...
  • Page 52 INSTALLATION INSTRUCTIONS Cable management for the 20 pin IDC connector 20 Pin IDC Connector Cable management for the power connector Power Connector Close the controller cabinet. Controller with main cable fitted 2-10 L025317 Issue 5 July 2014...

  • Page 53: Touchpanel Installation

    Switch socket Power supply of the TouchPanel • Mains supply via the main socket. Only use the Domino power cord: A free accessible power socket must be installed nearby the TouchPanel. Extension cables must not be used to connect the TouchPanel to mains power.
  • Page 54 INSTALLATION INSTRUCTIONS Disconnect the mains power in the event of TouchPanel failure. Ensure that both the Mains and BCP7 connection is removed. The power supply to the internal power supply of the TouchPanel depends on if • a BCP7 controller is connected via Ethernet to the TouchPanel and/or •...

  • Page 55: Electrical Connections

    INSTALLATION INSTRUCTIONS ELECTRICAL CONNECTIONS The following cables are part of the delivered package: • Mains connection cable • Connector plug to the machine control (X4) Type: 12-pole cable socket, solder connection, strain relief PG11 • USB and Ethernet Connections • Connector plugs for X23, X59, X7, X28, X3, X6, X4, X2, X29, X58 Laser On/Off Ethernet On/Off...
  • Page 56 INSTALLATION INSTRUCTIONS Note: To prevent incorrect connections, different male and female connectors have been installed and clearly marked (X...). When connecting the cables, ensure that plugs are correctly aligned to prevent damage to the pins. Connections for D620i Mains Power Mains Power to controller The lower controller cabinets contains the laser power supplies for the 60...

  • Page 57: Connecting Laser Head Cable To X11

    INSTALLATION INSTRUCTIONS Connecting Laser Head Cable to X11 The flange socket (X11) on the laser head is located on the front panel. If the groove on the flange socket is not properly aligned, the cable should be turned, not the plug. Twists in the cable are to be avoided by properly routing the cable.

  • Page 58: X2 Connector Schematic - Beacons

    INSTALLATION INSTRUCTIONS X2 Connector Schematic - Beacons 2-16 L025317 Issue 5 July 2014...
  • Page 59 INSTALLATION INSTRUCTIONS The D-Series laser marking system offers a DC beacon interface for 24V Domino standard beacons with 4 colours. Connector Type: • IEC 60130-9 Type 5 way female Mating Cable Connector (IP67 Types): • Lumberg: 033205-1 Pin description • Pin 1 BLUE - Blue Lamp +24V Output •...

  • Page 60: X3 Connector Schematic - Product Detector

    INSTALLATION INSTRUCTIONS X3 Connector Schematic - Product Detector X6 Connector Schematic - Shaft Encoder Laser - Controller Customer to the other connectors Sum L oad m ax 500mA together w ith X7 + S upply + S upply (12V) Source floating 2.7mA 2.7mA...
  • Page 61 INSTALLATION INSTRUCTIONS The product detect interface offers NPN or PNP standard wiring. Different types of product detect sensors (optical, magnetic, etc.) can be connected to this input. A shaft encoder may be connected here. Connector Type: • IEC 60130-9 Type 08 way female Mating Cable Connector (IP67 Types): •...

  • Page 62: X4 Connector Schematic - Machine Control

    X4 Machine Interface from DIB 1.53 Domino Group Fangdieckstraße 75a No.: 190010 Fangdieckstraße 75a D-22547 Hamburg Project: D-Com Interface Documentation D-22547 Hamburg Germany Germany © Domino Laser GmbH © Sator Laser GmbH Version: Page Size: A4 Date Name Date Name 14.05.14 Ind.
  • Page 63 INSTALLATION INSTRUCTIONS The machine interface delivers inputs and outputs to control the print process and provides status information. It can be used to communicate with a PLC or to harness external NPN or PNP type control elements. Connector Type: • IEC 60130-9 12 way male Mating Cable Connector (IP67 Types): •...
  • Page 64 INSTALLATION INSTRUCTIONS This pin offers the positive supply input of all output opto couplers. Pin J PRINTER_READY - Laser Ready to Print DC output This output opto coupler is switched on when the printer is ready to print. In multi head systems this pin shows the logical “AND” result of all Printer_Ready signals in the chain.

  • Page 65: The Compile Ok Signal

    INSTALLATION INSTRUCTIONS The Compile OK Signal The sequence of the Compile OK signal normally follows the ready signal. The Compile OK signal goes into high state together with or later than the ready signal - depending on the compile time of the current printing message.
  • Page 66 INSTALLATION INSTRUCTIONS Changes that will not lower the CPI output: • BUFFERDATA via QuickStep Interface • conditional printing via user input • counter increment via print start • date/time text elements Note: Changes via the QuickStep Interface have in common that they trigger MSG 26 (“data change complete”, see SETMSG) and that they can be used as part of a transaction in order to process multiple changes as one (see BEGINTRANS,...
  • Page 67 INSTALLATION INSTRUCTIONS How to set the Flag to Lock the DSP This should only be done by service technicians or special trained users. To set this flag l • Login as service • Go to Home > Settings > Advanced > > Configuration Files. •...

  • Page 68: X7 Connector Schematic - Fume Extraction

    INSTALLATION INSTRUCTIONS X7 Connector Schematic - Fume Extraction Laser - Controller Customer to the other connector s Exauster Exauster Sum L oad m ax 500mA with with together w ith X 3 and X6 Relay Logic Input (12V) Source vak OK vak OK Filter Filter OK...
  • Page 69 INSTALLATION INSTRUCTIONS The drawing shows two different ways to connect a fume extraction system: • with relay • logic input. Connector Type: • IEC 60130-9 Type 6 way male Mating Cable Connector (IP67 Types): • Lumberg: 032206 Pin description Pin 1 VAC_OK - Extraction system running input A correctly running extraction system delivers a high level signal at this pin.

  • Page 70: X23 Connector Schematic - Rs232 Com1

    INSTALLATION INSTRUCTIONS X23 Connector Schematic - RS232 COM1 2-28 L025317 Issue 5 July 2014...
  • Page 71 INSTALLATION INSTRUCTIONS Connector Type: • IEC 60130-9 Type 8 way male Mating Cable Connector (IP67 Types): • Lumberg: 032208-1 Pin description • Pin 1 DCD - Data Carrier Detect • Pin 2 TXD - Transmit Data • Pin 3 RXD - Receive Data •...

  • Page 72: X28 Connector Schematic - Air Chiller Control

    INSTALLATION INSTRUCTIONS X28 Connector Schematic - Air Chiller Control Laser - Controller Customer Airkit/ Chiller switching ON to the other connector s Relay Logic Sum L oad m ax 500mA together w ith X4 (12V) Source Air OK respectively water level OK Chiller OK Input Air OK X28 plug solder side...
  • Page 73 INSTALLATION INSTRUCTIONS Connector Type: • IEC 60130-9 Type 6 way female Mating Cable Connector (IP67 Types): • Lumberg: 033206 Pin description Pin 1 AIR_OK - Air_OK or Water_Level_OK input A correctly running air system delivers a high level signal at this pin. Input Impedance: 1kOhm;...

  • Page 74: X58 Connector Schematic - Power Extension

    INSTALLATION INSTRUCTIONS X58 Connector Schematic - Power Extension Only needed to connect the power extension box for 60 Watt systems. Do not connect anything else to this connector. 2-32 L025317 Issue 5 July 2014...

  • Page 75: X59 Connector Schematic - Ethernet 2 - Remote Panel Interface

    INSTALLATION INSTRUCTIONS X59 Connector Schematic - Ethernet 2 - Remote Panel Interface L025317 Issue 5 July 2014 2-33...
  • Page 76 INSTALLATION INSTRUCTIONS The second Ethernet interface is used for a remote panel pre-configured to the IP address 192.168.57.2 / subnet mask 255.255.255.0. A Laser Start Input can be connected for laser start by means of a mechanical switch against floating GND (between pin 7 and pin 2). Connector Type: •...

  • Page 77: Safety Of The Laser System

    The former standard EN 954 Part 1 classified the safety of machines into five categories: B, 1, 2, 3, and 4. According to the risk analysis of Domino Laser GmbH for laser coding systems safety category 2 had to be reached. An eclectically single circuit connection was sufficient for the safety doors when using the safety relay “PNOZ-S4”.

  • Page 78: X29 Connector

    INSTALLATION INSTRUCTIONS X29 Connector Laser - Controller Customer Pilz PNOZ S4 PL_d PL_e PL_c Selection wheel on SR Performance Level select needs to be turned 24V Source current limited PL _d PL _e IL1 input In2+ In2- mode IL2 input The installation of Performance-Level _c is no m ore permitted since...
  • Page 79 INSTALLATION INSTRUCTIONS PCB Connector Type: • IEC 60130-9 Type 7 way male Mating Cable Connector (IP67 Types): • Lumberg : 0322 07 Pin description • Pin 1: L1_SOURCE - Positive Interlock Source / +24V floating. This pin delivers a current limited 24V source and can only be used to drive Pin 2, Pin 3 and Pin 7 of this connector.

  • Page 80: Timing

    INSTALLATION INSTRUCTIONS Timing The next picture shows the general E-Stop Relay timing: 2-38 L025317 Issue 5 July 2014...

  • Page 81: Typical Installation Faults

    INSTALLATION INSTRUCTIONS Typical installation faults The interlock door has to be equipped with double switches to reach the requested safety level. If one switch fails the other switch will ensure safety level. Bot h interlock circuits have to be connected to the same safety door. A typical installation fault when interlock circuit 1 is only connected to safety door 1 and interlock circuit is only connected to safety door 2.

  • Page 82: Connector Overview

    D-22547 Hamburg A 1.00 created 28.02.12 PKU Project: Valid up to SCI 2.10 Germany A 1.01 X4 Description 23.10.12 PKU © Domino Laser GmbH Version: Page Size: A3 A 1.02 added : values of the input resistors 25.10.12 PKU Date Name...

  • Page 83: Compressed Air Connection, Lens

    INSTALLATION INSTRUCTIONS COMPRESSED AIR CONNECTION, LENS The scanner head can be equipped with a connection for compressed air. D120i, D320i D620i Compressed air keeps the objective lens of the free from dust. It requires a 6mm diameter hose. To fit the compressed air hose: •...

  • Page 84: Compressed Air Connection

    INSTALLATION INSTRUCTIONS COMPRESSED AIR CONNECTION COOLING D120i IP D320i IP The laser head is equipped with a connection for compressed air to cool the laser. An optional air installation kit, for treating factory air that is to be supplied to the laser head, is available.

  • Page 85: Connection Of Compressed Air To The Laser

    INSTALLATION INSTRUCTIONS Connection of Compressed Air to the Laser WARNING: Operating air pressure is 4 bar! Connect the hose from the air installation kit to the laser compressed air inlet. A safety valve is at the air inlet. It opens if the air flow at the inlet exceeds 450lpm.

  • Page 86: Air Flow Settings

    INSTALLATION INSTRUCTIONS AIR FLOW SETTINGS The air flow through the laser head and thereby the consumption of compressed air is controlled by an internal switch valve. In order to reach the specified cooling capacity the line pressure before the laser head must be set to approximately 3.5 bar. This results in an air flow of 400 litres per minute if the switch valve is open.

  • Page 87: D320I

    INSTALLATION INSTRUCTIONS D320i These are examples of typical air flows for the D320i. ° D320i Ambient temperature (in C) vs. maximum mark duty cycle (in %) depending on airflow (in LPM) Without air chiller L025317 Issue 5 July 2014 2-45...

  • Page 88: Air Flow Without Air Chiller

    INSTALLATION INSTRUCTIONS Air Flow without Air Chiller If the ambient air temperature exceed 30°C and the duty cycle is higher than 50% an air chiller should be used. D120i All curves are recorded with the original D-Series air kit. The maximum hose length when an air chiller is used is 4 meters from the chiller to the laser head.

  • Page 89: D320I

    INSTALLATION INSTRUCTIONS D320i All curves are recorded with the original D-Series air kit. The maximum hose length when an air chiller is used is 4 meters from the chiller to the laser head. In this case the air kit is installed between air chiller and laser head. An air chiller type SMC (Model: IDFA8E) has been used as reference.The actual pressure depends on the installed length of the hose.

  • Page 90: Cooling The I-Tech 15 Scan Head

    INSTALLATION INSTRUCTIONS COOLING THE i-TECH 15 SCAN HEAD The i-Tech 15 is an extremely fast scan head with relatively large and fast mirrors. This allows for superior performance in applications where a large marking field is required. In order to ensure reliable operation of the scan head at high temperatures and/or high duty cycles the scan head may need additional cooling.

  • Page 91: Air Flow Settings For The I-Tech 15 Scan Head

    The settings for the throttle valve are given for a line pressure of 4 bar using the Domino air kit. In the first step the throttle valve is completely closed - no air flow through the scan head. In order to set the correct air flow open the valve by turning the knob.

  • Page 92: Water Cooling D620I

    X28 connector. Also switching on and off is done via this connection. See the water chiller manual for more details. Coolant may be ordered from Domino. The coolant has to be exchanged at least every two years. Note: Contact Domino before disconnecting the silencer or connecting a hose to the air outlet 2 at the laser.

  • Page 93: Fume Extraction System

    Both are activated via X28. For details see the water chiller manual. FUME EXTRACTION SYSTEM Domino recommend installing the DPX500, DPX1000, DPX1500 or the DPX2000 fume extraction and purifier system. These are designed to protect personnel from hazardous dust and fumes that may be produced by the laser marking process.

  • Page 94: Guarding

    INSTALLATION INSTRUCTIONS GUARDING Guarding must be installed surrounding the laser head marking area in order to achieve a Class 1 installation of this Class 4 laser system (See “Access Guards”). INITIAL OPERATION WARNINGS: Initial Operation laser marking system must only performed by qualified personnel and in accordance with all valid regulations and safety instructions.

  • Page 95: Initial Setup Wizard

    INSTALLATION INSTRUCTIONS INITIAL SETUP WIZARD This procedure is for trained personnel only. When logged in with a password for the supervisor user level, this initial setup wizard will not be available to the operator. The initial setup Wizard is the simple way to configure the printer. Note: System settings can only be changed after entering the administrator password, which is only known by employees...

  • Page 96: Positioning Code On The Product

    INSTALLATION INSTRUCTIONS POSITIONING CODE ON THE PRODUCT The position of the code on the product depends on two factors: (1) The location of the product detector (print-go), relative to the mark window on the product; and (2) The ‘Encoder Delay’ setting in the software. The D-Series laser can start marking as soon as the print-go signal is received.
  • Page 97 INSTALLATION INSTRUCTIONS The encoder delay can be set on a message-by-message basis, which allows a single product detector location to be used for multiple sizes of product or to allow different code locations on products of the same size. To set the encoder delay login as administrator and navigate to: Home >...

  • Page 98: Achieving Maximum Line Speed

    INSTALLATION INSTRUCTIONS Achieving Maximum Line Speed The D-Series includes a feature to extend the marking field when a moving product is marked as it moves past the print head. This feature is used to achieve maximum line speed. Marking mode has to be configured for “Mark on the Fly”. Adjust the marking mode via: Home >...
  • Page 99 INSTALLATION INSTRUCTIONS Example of a setup message to be marked. Marking starts when the marking field of the product is moved into the marking area of the laser. Product movement direction Product Marking field on product Marking area To achieve maximum line speed, the field can be extended behind the marking direction.
  • Page 100 INSTALLATION INSTRUCTIONS To extend the marking field move the object in the opposite direction to the movement outside the marking field (see dotted line of the field borders). Marking starts as the product marking field enters the marking area. Product movement direction Product Marking field on product Marking area...

  • Page 101: Making Marks Longer Than One Field Size

    INSTALLATION INSTRUCTIONS Making marks longer than one field size By using extended fields it is possible to mark an object that exceeds one field size. The procedure is the same as described previously on extending the marking field. Move the marking object out of the real field against the product movement direction and into an extended field.
  • Page 102 INSTALLATION INSTRUCTIONS With active RapidScan the angle between marking field (red) and product movement direction is at 45º and consequently the length of the marking field in the product movement direction is increased. Scanner at 90° angle to the product Scanner at 45°...

  • Page 103: Product Distance And Print Start - Ignore Distance

    INSTALLATION INSTRUCTIONS Product Distance and Print Start - Ignore Distance With this feature it is possible to set a minimum and maximum distance between two products to mark. Login as administrator and navigate to: Home > Settings > Production Line Setup > Line Movement > Product Distance Setup the “Maximum Distance”...
  • Page 104 INSTALLATION INSTRUCTIONS THIS PAGE INTENTIONALLY LEFT BLANK 2-62 L025317 Issue 5 July 2014...
  • Page 105 PART 3 : OPERATION CONTENTS Page D-SERIES LASER MARKING SYSTEM ........3-5 D120i and D320i ..............3-5 D520i IP and D620i IP ............. 3-6 CONTROLS AND INDICATORS ..........3-7 Touchpanel and Interface ............3-7 Controls ................3-7 Indicator Lamps..............3-8 Additional Indicator Lamps D620i ........
  • Page 106 OPERATION Content/Shift Codes ............3-21 Clocks/Dates ..............3-22 CREATING AND EDITING A MESSAGE ......... 3-23 Add Text ................3-23 Unicode ................3-24 Common Unicode Characters ........... 3-24 Input Method Editor (IME) ..........3-24 General Property Values ............ 3-25 Conditional Printing ............3-26 Text object properties ............
  • Page 107 OPERATION Add ..................3-46 Move ..................3-46 Zoom ..................3-47 Re-order Visual Items ............. 3-47 Item Selection List ..............3-47 Resize ..................3-47 MESSAGE STORE AND FILE MANAGEMENT ......3-48 Selecting an Existing Message ..........3-48 File Manager ................3-48 BACKUP AND RESTORE ............
  • Page 108 OPERATION SYSTEM INFORMATION ............3-55 Overview ................. 3-55 Software Versions ..............3-55 Hardware Versions ..............3-55 USER INTERFACE ..............3-56 Printer Connection ..............3-56 Language & Keyboard ............3-56 Network .................. 3-56 Versions Information ............... 3-56 INITIAL SETUP WIZARD ............. 3-57 L025317 Issue 5 July 2014...
  • Page 109 OPERATION L025317 Issue 5 July 2014...
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  • Page 111: D-Series Laser Marking System

    OPERATION D-SERIES LASER MARKING SYSTEM D120i and D320i On/Off Switch Optional D-Series Control unit Laser key switch Touchpanel (10W and 30W) Mains connector Scanner Laser Unit Laser Lens Compressed Air Head Connection Optional User Interface, Control Unit and Laser Unit with Scanner L025317 Issue 5 July 2014...

  • Page 112: D520I Ip And D620I Ip

    OPERATION D520i IP and D620i IP Laser key switch Optional D-Series IP55 Touchpanel Control unit (60W) On/Off Switch Mains connector Scanner Laser Lens Laser Unit Head (IP65 water cooled) L025317 Issue 5 July 2014...

  • Page 113: Controls And Indicators

    OPERATION CONTROLS AND INDICATORS The User Interface, Indicator Lamps and Software icon functions are described in the following paragraphs: Touchpanel and Interface The software is operated via a PC keyboard, Touchpanel or Web Browser. An entry is confirmed with the left mouse button if PC or Web browser are used.

  • Page 114: Indicator Lamps

    OPERATION Indicator Lamps Interlock 1 Interlock 2 PC Ready Printer Ready Printer Busy • Interlock 1 - Illuminates when the interlock 1 is closed. • Interlock 2 - Illuminates when all the interlocks are closed. • PC Ready - Illuminates when the internal PC is ready. •...

  • Page 115: Additional Indicator Lamps D620I

    OPERATION The status LED is a multi-colour LED which indicates: Green System ready, no errors, no laser operation. Laser operation, to show short laser operation periods, the LED remains illuminated for a longer period than the actual laser operation. Yellow Error or warning, additional information may be shown by a flashing yellow LED for service technicians.

  • Page 116: Switching On And Off

    OPERATION SWITCHING ON AND OFF WARNINGS: The laser marking system must only be used for its intended purpose. The laser marking system may only be operated by trained personel. Operation is only allowed with all required cables connected and all parts mounted. Do not disconnect any cables during operation.

  • Page 117: D-Series Connectivity

    OPERATION D-SERIES CONNECTIVITY The D-Series is operated either via a remote TouchPanel or via a PC running on Microsoft Windows 7® or Windows 8® with installed Quickstep software. To connect to one D-Series, the TouchPanel is connected to the X59 TouchPanel connector of the controller.

  • Page 118: Webserver

    OPERATION A list of favourite remote printers can be created, as follows: • From the printer’s list screen, press the Lock button and select Unlock UI Settings, enter the password (Domino1). • Press Settings and select Favourite as the connection method. •...

  • Page 119: Quickstep Interface

    OPERATION QUICKSTEP INTERFACE Home Screen When starting the printer, the following Home screen is displayed. Status Icons Status Bar Start/Stop Button Zoom Toolbar Live Message Preview Main Menu Selection Buttons Printer Name Lock Status Icons: Displays current status of printer, e.g: •...

  • Page 120: Status Bar

    OPERATION Zoom Toolbar: Zooms in and out and to marking field Live Message Main working area. Used for settings and message creation. Preview: Navigate to the four main QuickStep areas where Main Menu all functions of the operational software can be Selection Buttons: accessed.

  • Page 121: General Functions

    OPERATION General Functions The following illustration shows the Global Print Settings screen and the various screen areas. Status Icons Status Bar Start/Stop Button Screen Title Scroll By Page Tabs Scroll By Line Breadcrumb navigation Click long on a button to get a description. Click long on a button of the Settings area to move this button to the Home screen.

  • Page 122: Initial Setup

    OPERATION INITIAL SETUP The initial setup configures the overall look of the interface and also configures basic settings and presets for printer operations. Display Settings Home > Settings > Regional > Language and Keyboard Set: • Language. • Keyboard layout. •...

  • Page 123: Production Line Setup

    OPERATION Production Line Setup Home > Settings > Production Line Setup Set: • Printer Orientation: Rotates the print head and/or product to set the correct orientation. One may mirror the print. Set the vector sorting direction in such a way that marking is processed in the opposite direction to the direction in which the product is moving.

  • Page 124: Security Management

    Access everything Daily changing Extended system parameter settings can only be changed after entering the Administrator password. This password is only known by employees authorised by Domino. Note: If unauthorised changes are performed, the warranty will be invalidated. Changing the passwords after the initial installation is recommended.

  • Page 125: Add/Change User

    OPERATION Add/Change User (Advanced security mode only) Home > Settings > Security > Users A list of current Users is displayed. Select a User to change the User Name, Password or allocated Group. To add a new User: • Select Users > Add new user. •...

  • Page 126: Global Print Settings

    OPERATION Global Print Settings Print Field Offset Home > Settings > Global Print Settings > Print Field Offset Offset for the print field in x and y direction in mm. Note: The message must fit in the usable field, otherwise “Transformation failed”...

  • Page 127: Setup Aiming

    OPERATION Setup Aiming Home > Settings > Global Print Settings > Setup Aiming The aiming beam may be used for installation to see where the objects of the message are located on the product to print on. Three options are implemented: •...

  • Page 128: Clocks/Dates

    OPERATION Clocks/Dates Home > Settings > Global Print Settings > Clock/Dates • Julian Leap Day: February 29th is marked as either 060 or 366 depending on the setting for the Julian Leap Day. • Expiration Update: Selects between midnight, after last shift and until first shift.

  • Page 129: Creating And Editing A Message

    OPERATION CREATING AND EDITING A MESSAGE Add Text • Select Messages > New Message or Settings > Message Editor to open the Message Editor. • Press on the screen within a specific area of the Message Editor where you require the item to appear. A cross hair will appear at this location. •...

  • Page 130: Unicode

    OPERATION Unicode • Select Unicode (the icon will change to orange). • Enter the Unicode value - the responding character (and value) will be displayed in the top right of the screen: Common Unicode Characters 00A3 Pound (Sterling) 20AA Shekel (Israel) 0024 Dollar (US) 20AB...

  • Page 131: General Property Values

    OPERATION General Property Values Object Name - Defines the name of the text object, which clearly identifies it for selection in the Object Selection window. Object Name - Defines the name of the object. X-position - Defines the left point of the object in mm. Y-position - Defines the top point of the object in mm.

  • Page 132: Conditional Printing

    OPERATION Conditional Printing For conditional printing the digital inputs needs to be configured. While the condition mask only specifies which inputs to look at, the condition value needs to be set according to the exact state the input shall have in order to mark the object.

  • Page 133: Text Object Properties

    OPERATION Text object properties Key functions for selecting and editing are the same as for the General object properties above. Font - The font is selected from the Font drop down list. Note: In addition to the fonts listed, other fonts can be delivered on request.

  • Page 134: Add A New Barcode

    OPERATION Add a New Barcode To add a barcode to the message: • Press on the screen within a specific area of the Message Editor where you require the item to appear. A cross hair will appear at this location. •...

  • Page 135: Add An Image

    OPERATION Add an Image To insert an image into the message: • Press on the screen within a specific area of the Message Editor where you require the item to appear. A cross hair will appear at this location. • Select the Image icon from the Add menu.

  • Page 136: Dxf Import

    OPERATION DXF Import DXF (Data eXchange Format) specifies an ASCII (plain text) file that allows the exchange of geometric data between different CAD systems as well as between a CAD system and an external program. AutoCAD versions up to and including version 12 are supported, but any information about 3-dimensional objects is discarded.

  • Page 137: Add A Shape: Arc/Rectangle

    OPERATION Add a Shape: Arc/Rectangle To add a shape to the message: • Press on the screen within a specific area of the Message Editor where you require the item to appear. A cross hair will appear at this location. •...

  • Page 138: Add A New Variable

    OPERATION Add a New Variable Message or system variables may be added. Message variables may only be used in the message in which they have been created. System variables can be used in all messages. • Message variables are created via Home > Settings > Message Editor >...

  • Page 139: Add A New Clock

    OPERATION Add a New Clock To add a new offset clock to the message: • Press on the screen within a specific area of the Message Editor where you require the item to appear. A cross hair will appear at this location. •...
  • Page 140 OPERATION • In the Step Control box, select the option required to activate the increment: Print Start. User Input (Rising Edge)- specify the User Input to be used. User Input (Falling Edge)- specify the User Input to be used. • In the External Reset box, select None, Mark Enable, Application Start, Message Load, User input Rising Edge, User input Falling Edge.

  • Page 141: Add A New Prompted Field

    OPERATION Add a New Prompted Field Prompted text fields may be inserted into messages. The content of these text fields is entered in QuickStep after sending the message to the printer.The content format has to be specified when creating these text fields in a message in the Message Editor.

  • Page 142: Add A New Link

    OPERATION • Activate the message for printing by sending it to the printer the File menu Add a New Link To add a new link to the message: • Press on the screen within a specific area of the Message Editor where you require the item to appear.

  • Page 143: Add A New Coding

    OPERATION Add a New Coding Coding allows a specified text file to be inserted into a message (.txt) and printed line by line. Note: ASCII/Unicode (MTF8) text files are allowed for coding. (No Excel files etc.). Also, each line of the coding file must end with a carriage return (CR) and a Line Feed (LF).

  • Page 144: Add A New Text Insert

    OPERATION Add a New Text Insert Text inserts contain several text objects which are printed one after each other. To add a new text insert to the message: • Press on the screen within a specific area of the Message Editor where you require the item to appear.

  • Page 145: Add A New Text Variable

    OPERATION Add a New Text Variable • Press on the screen within a specific area of the Message Editor where you require the item to appear. A cross hair will appear at this location. • Select the Add icon. • From the sub-menu select the Add Text icon.

  • Page 146: Undo / Redo

    OPERATION Undo / Redo Undo Redo Undo re redo the last editing steps in the message editor including change of settings or parameter settings. Note: Creating a new message clears the undo cache - no undo to the last message is possible. File Save as Laser...

  • Page 147: Parameter Set

    OPERATION Parameter Set Laser Parameters New - Create a new parameter set Duplicate - Clones a parameter set Edit - Edits a parameter set Delete - Deletes a parameter set Scope - Selects if the parameter set is a system parameter set or a message parameter set for one message only.
  • Page 148 OPERATION Polygon Delay- Delay between two “Mark” commands. Polygon-Delay too short: the vector following a vector is already carried out, even though the mirrors have not yet reached the end position of the previous vector. Result: the corners of a polygon outline are rounded off. Polygon-Delay too long: the mirrors are greatly slowed down or even come to a stop at the end position of a vector.

  • Page 149: Standard Parameters

    OPERATION Standard Parameters D120i Default parameters: Parameter Laser System D120 i-Tech 10mm Scan head StepPeriod [ms] JumpDelay [ms] MarkDelay [ms] PolygonDelay [ms] LaserOffDelay [ms] LaserOnDelay [ms] MaxVectorLength [mm] 0.25 LaserPower [%] JumpSpeed [bit/ms] 7000 MarkSpeed [bit/ms] 6000 Parameter ranges: Parameter Laser System D120 i-Tech 10mm Scan head StepPeriod [ms]...

  • Page 150: D320I

    OPERATION D320i Default parameters: Parameter Laser System D320 i-Tech 10mm Scan head StepPeriod [ms] JumpDelay [ms] MarkDelay [ms] PolygonDelay [ms] LaserOffDelay [ms] LaserOnDelay [ms] MaxVectorLength [mm] 0.25 LaserPower [%] JumpSpeed [bit/ms] 7000 MarkSpeed [bit/ms] 6000 Parameter ranges: Parameter Laser System D320 i-Tech 10mm Scan head StepPeriod [ms] 10..100...

  • Page 151: D620I

    OPERATION D620i Default parameters: Parameter Laser System D620 i-Tech 10mm Scan head StepPeriod [ms] JumpDelay [ms] MarkDelay [ms] PolygonDelay [ms] LaserOffDelay [ms] LaserOnDelay [ms] MaxVectorLength [mm] LaserPower [%] JumpSpeed [bit/ms] 7000 MarkSpeed [bit/ms] 5000 Parameter ranges: Parameter Laser System D620 i-Tech 10mm Scan head StepPeriod [ms] 10..100 JumpDelay [ms]...

  • Page 152: Edit

    OPERATION Edit Edit Text Alignment Delete Object Select Edit Font Object Properties Edit menu for a text object Edit Text - Opens the keyboard to edit the text content Select Font - Opens the list of available fonts to select a font Alignment - Sets the alignment of the object Edit Object Properties - Allows editing the properties of the object Delete Object - Deletes the selected object...

  • Page 153: Zoom

    OPERATION Zoom Zoom In Fit Height Zoom 100% Zoom Out Zoom to Item Fit Width To view the item(s) in the Message field, or the whole Message field in a different size, select the item(s) and then select the appropriate button from the above toolbar: •...

  • Page 154: Message Store And File Management

    OPERATION MESSAGE STORE AND FILE MANAGEMENT Selecting an Existing Message Note: Where no message is selected for printing, no live message will be displayed in the Home screen. • Select the Messages button to open the Message Store. • Select the required message from the list. •...

  • Page 155: Backup And Restore

    If restoring information to a different printer, it is essential that the printer hardware is of the same version level. Please contact Domino for advice. Insert the USB device containing the backup files into the USB port of the TouchPanel or into the USB port of the BCP7 controller.

  • Page 156: Defaults

    OPERATION Defaults Home > Settings > Backup & Restore > Defaults Restores the default factory settings. Messages will not be deleted. PRINTER STATUS Home > Printer Status Shows statistics about the current live (printing) message and printer data. Data displayed includes: •...

  • Page 157: Configuration Files

    OPERATION Configuration Files Home > Settings > Advanced > Configuration Files Direct access to the configuration files of the marking software. Install Options Home > Settings > Advanced > Install Options Setup the options installed to the laser printer: • Air Kit •...

  • Page 158: Audit Trail Log

    OPERATION Audit Trail Log The Audit Trail Log stores an action history of each laser status event by time, date, and user status. For example, users logging in and out, marking started and stopped, etc. Status Log Chronological list of all status messages. Get details by clicking on the status message.

  • Page 159: Test

    OPERATION Test Home > Settings > IO Port > Test CAUTION: Setup for trained users and service technicians only. The system may be damaged by incorrect settings. All warranty is lost when the system is damaged by incorrect settings. Shows the status of inputs and outputs and allows setting / re-setting of inputs and outputs.

  • Page 160: Printer Network

    OPERATION PRINTER NETWORK Home > Settings > Printer Network CAUTION: Setup for trained users and service technicians only. The system may be damaged by incorrect settings. All warranty is lost when the system is damaged by incorrect settings. Ethernet Home > Settings > Printer Network > Ethernet Setup of the Ethernet connection to the printer.

  • Page 161: System Information

    OPERATION SYSTEM INFORMATION Home > Settings > System Information Overview Home > Settings > System Information > Overview Shows the following: • Printer model • IP Address of the printer • ID of the printer • System Date • System Time Software Versions Home >...

  • Page 162: User Interface

    OPERATION USER INTERFACE Home > Settings > User Interface Printer Connection Home > Settings > User Interface > Printer Connection Select the connection method and setup the connection to the printer. Language & Keyboard Home > Settings > User Interface > Language & Keyboard Set: user interface: •...

  • Page 163: Initial Setup Wizard

    OPERATION INITIAL SETUP WIZARD Home > Settings > Initial Setup Wizard Wizard for setup of the printer: • Select language and printer name • Printer type • Optical correction • Print field • Orientation • Usable print field • Product movement •...
  • Page 164 OPERATION THIS PAGE INTENTIONALLY LEFT BLANK 3-60 L025317 Issue 5 July 2014...
  • Page 165 PART 4 : TECHNICAL REFERENCE CONTENTS Page CONTROL UNIT WITH TOUCHPANEL ..........D320i IP43 AND IP55 CONTROLLER ........... D620i CONTROLLER WITH TOUCHPANEL ......... LASER UNIT WITH SCANNER HEAD ........... OPTIONS FOR USE ................D-Series Laser Marking System ............PERFORMANCE DATA ................. CONTROLLER TYPES ................
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  • Page 167: Control Unit With Touchpanel

    TECHNICAL REFERENCE CONTROL UNIT WITH TOUCHPANEL D320i IP43 AND IP55 CONTROLLER IP43 controller IP55 controller version version L025317 Issue 5 July 2014...

  • Page 168: D620I Controller With Touchpanel

    TECHNICAL REFERENCE D620i CONTROLLER WITH TOUCHPANEL LASER UNIT WITH SCANNER HEAD IP65 laser version IP43 laser version Lens Assembly Scanner Head D-Series laser head L025317 Issue 5July 2014...

  • Page 169: Options For Use

    TECHNICAL REFERENCE OPTIONS FOR USE The D-Series Laser Marking Systems are suited for directly marking objects by material removal, or by changing the colour of the material. All painted, printed or anodised materials can be marked by material removal, giving the marking contrast. We highly recommended that the technical aspects of individual applications are discussed with the manufacturer or the distributor.

  • Page 170: Controller Types

    TECHNICAL REFERENCE CONTROLLER TYPES Controller Type D320i D620i Electrical Requirements: Mains Power: Voltage 90-264VAC 90-264VAC Frequency 47Hz-63Hz 47Hz-63Hz max. Power Consumption 1050VA 2000VA Laser Power: Voltage 30V DC 48V DC max. Current 22 A IP 43 Enclosure: Dimensions 371x430x154 371x430x310 (L x W x H) [mm] Cooling fan cooled...

  • Page 171: Specification

    TECHNICAL REFERENCE SPECIFICATION D-Series Laser Marking System (10 Watt Versions) D-Series Models D120i 10mm or 15mm Scan Head 10W (approx. 8W for Blue tube option @ wavelength of Laser Power 9.3μm) Laser Peak Power P Sealed-Off CO Laser Laser Type Wavelength 10.6μm typical (9.3μm as Blue tube option available) Duty Cycle*...

  • Page 172: D-Series Laser Marking System (30 Watt Versions)

    TECHNICAL REFERENCE D-Series Laser Marking System (30 Watt Versions) D-Series Models D320i 10mm or 15mm Scan Head 30W (approx. 20W for Blue tube option @ wavelength of Laser Power 9.3μm, approx 28W for Red tube option @ wavelength of 10.2μm,) Laser Peak Power P Sealed-Off CO Laser...

  • Page 173: D-Series Laser Marking System (60 Watt Versions)

    TECHNICAL REFERENCE D-Series Laser Marking System (60 Watt Versions) D-Series Models D620i 10mm or 15mm Scan Head Laser Power (approx. 60W for Blue tube option @ wavelength of 9.3μm) Laser Peak Power P 120W Sealed-Off CO Laser Laser Type Wavelength 10.6μm typical (9.3μm as Blue tube as option available) Duty Cyle* 100%...

  • Page 174: Installation Dimensions

    TECHNICAL REFERENCE INSTALLATION DIMENSIONS Dimensions: D-Series Control Unit (10W to 30W systems) with elbows fitted for 19" rack mounting (optional) 4-10 L025317 Issue 5July 2014...
  • Page 175 TECHNICAL REFERENCE Dimensions: D-Series Control Unit (10W to 30W systems) IP55 version L025317 Issue 5 July 2014 4-11...
  • Page 176 TECHNICAL REFERENCE D-Series Dimensions: Control Unit (60W systems) with elbows fitted for 19" rack mounting (optional) 4-12 L025317 Issue 5July 2014...
  • Page 177 TECHNICAL REFERENCE Dimensions: D-Series Control Unit (60W systems) IP55 version L025317 Issue 5 July 2014 4-13...
  • Page 178 TECHNICAL REFERENCE Dimensions: D-Series 10, 30 Watt Laser Head with i-Tech 10mm scanner (down left), air cooled 4-14 L025317 Issue 5July 2014...
  • Page 179 TECHNICAL REFERENCE Dimensions: D-Series 10, 30 Watt Laser Head with i-Tech 10mm scanner (down left), compressed air cooled L025317 Issue 5 July 2014 4-15...
  • Page 180 TECHNICAL REFERENCE Dimensions: D-Series 10, 30 Watt Laser Head with i-Tech 15mm scanner (axial down), air cooled 4-16 L025317 Issue 5July 2014...
  • Page 181 TECHNICAL REFERENCE Dimensions: D-Series 60 Watt Laser Head with i-Tech 10mm scanner (down left), air cooled L025317 Issue 5 July 2014 4-17...
  • Page 182 TECHNICAL REFERENCE Dimensions: D-Series 60 Watt Laser Head with i-Tech 10mm scanner (down left), water cooled 4-18 L025317 Issue 5July 2014...
  • Page 183 TECHNICAL REFERENCE axial-left axial-right axial-down right-down left-down down-left down-right D-Series Scanner Long Mount Orientations L025317 Issue 5 July 2014 4-19...
  • Page 184 TECHNICAL REFERENCE down left right D-Series Scanner Short Mount Orientations 4-20 L025317 Issue 5July 2014...
  • Page 185 TECHNICAL REFERENCE axial-RapidScan 45° axial-RapidScan 135° axial-RapidScan 315° axial-RapidScan 225° down-left-RapidScan down-right-RapidScan D-Series Scanner RapidScan Orientations (not available for i-Tech 15 scanner) L025317 Issue 5 July 2014 4-21...

  • Page 186: Touchpanel

    TECHNICAL REFERENCE TOUCHPANEL Note: The TouchPanel can be supplied as an optional user interface. Technical Specifications Display: 10.4 inch SVGA full colour touch screen Operating System: MS Windows CE 6 Toushscreen Dimensions (mm): 307(W) x 232(H) x 75(D) Touchpanel IP Rating: Designed to IP55 Mounting Accessories: Full range of brackets...

  • Page 187: Touchpanel Dimensions

    TECHNICAL REFERENCE TOUCHPANEL DIMENSIONS 66.5 214.4 M5 (4x) TOUCHPANEL POWER CABLE L025317 Issue 5 July 2014 4-23...
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  • Page 189 PART 5 : MAINTENANCE AND FAULT FINDING CONTENTS Page CHECKING FANS AND AIR VENTS ............Control Unit and Laser Head Fans ........... Laser Head Air Vents ............... CLEANING THE LENS ................GENERAL CLEANING ................FAULT FINDING ................... STATUS MESSAGES AND SUGGESTED ACTIONS ......System Status Messages ..............
  • Page 190 MAINTENANCE AND FAULT FINDING THIS PAGE INTENTIONALLY LEFT BLANK L025317 Issue 5 July 2014...

  • Page 191: Checking Fans And Air Vents

    MAINTENANCE AND FAULT FINDING CHECKING FANS AND AIR VENTS WARNING: Before undertaking any work on the laser marking system, remove the mains power plug. The fans are located at the sides of the control unit and on the laser head. A fan defect immediately poses a danger of overheating that may result in damage to the control unit and laser head, therefore the fans must be checked once a month.

  • Page 192: General Cleaning

    It can be assumed that the D-Series laser systems should require no service when properly operated. However, should there ever be a fault, service employees of Domino are at your service. For service assistance please visit the following website http://www.domino-printing.com and use the Global Map to search for local technical support.

  • Page 193: Status Messages And Suggested Actions

    DSP boards are all connected, request. restore backup, restart the controller. Laser watchdog The laser has been Contact Domino. fault firing for longer than expected. Print go while A print go trigger has Check that the print go signal printing.
  • Page 194 List buffer repeat Internal Fault. Restart the system, re-store count fail. backup. Contact Domino. Maximum print to The maximum Check the sensor is set up print distance distance between correctly, disable this function exceeded.
  • Page 195 MAINTENANCE AND FAULT FINDING Status Message Cause Suggested Action Laser cooling All systems but not Check all fans or water defective 30W laser: turbines are connected and Wrong frequency working. from fans/water In case of 30W system check turbine was detected that the controller contains a in the laser head.
  • Page 196 561 Laser power not The mains to the Contact Domino. disabled safety relay could not be switched off. 562 Laser DC power Laser DC supply Check the output from the...
  • Page 197 MAINTENANCE AND FAULT FINDING Status Message Cause Suggested Action 575 Safety Relay The safety relay did Open BOTH circuits to reset Fault not close when reset. this state.The malfunction Furthermore if ONLY may be caused not only by a one of two interlocks broken safety relay but also was opened and by malfunction of the D550+...
  • Page 198 (CAT3/4) interlocks where not closed. 600 Irregular Laser The laser did not Contact Domino Off Procedure stop when the DSP expected it to. 601 Laser Off Delay Laser parameter Contact Domino Ends During...
  • Page 199 MAINTENANCE AND FAULT FINDING Status Message Cause Suggested Action 1002 Non volatile Hardware fault. Contact Domino. storage not formatted. 1003 Non volatile Software version is Contact Domino. storage format incompatible with too old. hardware version. 1004 Non volatile Software version is Contact Domino.
  • Page 200 Please check if all message error (software- verification has parameters are correctly set - bug) failed. if yes please contact Domino. 3166 Cannot mark The system is Use a message with data in it. empty message configured not to Put data in the current...
  • Page 201 This fault can also appear if you try to cross-link multiple text-objects. 3177 Failed to compile General software Contact Domino. referenced fault. object. 3178 List overflow: The number of Reduce the number of project too large.
  • Page 202 Check characters in barcode. Illegal character contains at least one in code. character that is not allowed for this code type. 3188 Barcode Error General software Contact Domino. Error in fault. embedded code. 3189 Barcode Error General software Contact Domino. Generated line fault.
  • Page 203 MAINTENANCE AND FAULT FINDING Status Message Cause Suggested Action 3203 Barcode Error! The MRC generation Check the text is valid for this Code-Creation cannot create a MRC type. failed pattern for this text. 3204 Barcode Error! The MRC generation Check the text is valid for this Pattern-Creation cannot create a MRC type.
  • Page 204 MAINTENANCE AND FAULT FINDING Status Message Cause Suggested Action 3218 Invalid condition The mark enable The mark enable condition condition (digital (digital input mask/digital input mask/digital input value) in the object input value) in the properties are not set properly object properties are (e.g.
  • Page 205 Domino to security dongle is deactivate it. fitted to the laser controller - only a service user can now log into the system.
  • Page 206 (Pharma option only!) 4006 Dongle expired The service dongle Contact Domino. has expired (some dongles have a limited life time in order to prohibit illegal usage). 4007 Dongle is about The service dongle is Contact Domino.

  • Page 207: Replacing The Lens

    MAINTENANCE AND FAULT FINDING REPLACING THE LENS WARNINGS: Before undertaking any work on the laser marking system, remove the mains power plug. This procedure is to be performed by fully trained engineers only. The lens must not come in contact with unprotected skin (health hazard).

  • Page 208: Changing The Fuses

    MAINTENANCE AND FAULT FINDING CHANGING THE FUSES WARNINGS: Before undertaking any work on the laser marking system, remove the mains power plug. This procedure is to be performed by fully trained engineers only. Two pole fuses are used. Main Power Fuses F1 and F2 If a fuse is blown, replace with the same type: •...

  • Page 209: Changing The Pc-Cmos Setup Battery

    MAINTENANCE AND FAULT FINDING CHANGING THE PC-CMOS SETUP BATTERY WARNINGS: Before undertaking any work on the laser marking system, remove the mains power plug. This procedure is to be performed by fully trained engineers only. There is danger of the battery exploding if replaced incorrectly, so follow this procedure.

  • Page 210: Status Leds

    MAINTENANCE AND FAULT FINDING STATUS LEDS Inside the controller, some LEDs display the status of the electronics. On the DIB board directly on the front: Name Colour Location Function green DIB-PCB Product Detect green Mark suppress Control green Encoder Channel A green Laser Fan Frequency yellow...

  • Page 211: Water Chiller

    (See Part 1 for safety guidelines). • Avoid skin contact with the coolant. Always wear protective gloves and safety goggles when working with the coolant. • Coolant may be ordered from Domino. TOUCHPANEL BUFFER BATTERY This work should only be done by trained technicians.
  • Page 212 MAINTENANCE AND FAULT FINDING • Take out the battery and dispose it correctly and environmentally responsibly. CAUTIONS: Incorrect handling may lead to explosions! Only use a battery of the same type to replace the buffer battery! Battery type: “Lithium Manganese Dioxide Battery CR2032”...

  • Page 213: Fume Extraction System

    MAINTENANCE AND FAULT FINDING FUME EXTRACTION SYSTEM WARNINGS: Only use genuine Domino replacement parts. Any other parts may not meet the design or working requirements and put personnel at risk. Opening the cabinet door while the extraction system is in operation will stop the extraction process (see procedure below).

  • Page 214: Changing Filter Bags

    MAINTENANCE AND FAULT FINDING Changing Filter Bags WARNINGS: Full protective clothing must be worn and correct disposal methods used immediately. Filters must be changed in accordance with the instruction sheet provided with the filter kit. Note: Filter alerts may be caused by debris build up in the extraction nozzle, hose, air inlet or sense line in the air inlet.

  • Page 215: Changing The Chemical Filter (Dpx2000)

    MAINTENANCE AND FAULT FINDING Changing the Chemical Filter (DPX2000) WARNING: Full protective clothing must be worn and correct disposal methods used immediately. (1) Turn off the extractor. (2) Open the cabinet door. (3) Turn the filter locking handle 180° anti-clockwise so that it is horizontal and in the filter unlocked position.
  • Page 216 MAINTENANCE AND FAULT FINDING THIS PAGE INTENTIONALLY LEFT BLANK 5-28 L025317 Issue 5 July 2014...
  • Page 217 APPENDIX A : MARKING FONTS The following fonts are supported within Dynamark 3 software: • 1LS-Arabic NC • 1LS-Arial fast • 1LS-Arial-Arab • 1LS-Chinese-1 • 1LS-Chinese-2 • 1LS-DotMatrix • 1LS-OCR-A • 1LS-OCR-B NC • 1LS-OCR-B-10 BT • 1LS-PET NC • 1LS0-Arial •...
  • Page 218 APPENDIX - FONTS THIS PAGE INTENTIONALLY LEFT BLANK L025317 Issue 5 July 2014...
  • Page 219 APPENDIX B : BARCODES CONTENTS Page BARCODE TYPES SUPPORTED ............B-3 1-D Barcodes .................. B-3 2-D Barcodes ................... B-5 L025317 Issue 5 July 2014...
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  • Page 221 APPENDIX BARCODES BARCODE TYPES SUPPORTED 1-D Barcodes In the table below, the types of 1-D barcodes supported by Dynamark 3 are summarised, with the type and number of characters specified for that barcode type. The term “any” means capital letter and number characters; in some cases additional characters are defined, but lower case letters are not permitted.
  • Page 222 APPENDIX BARCODES Code Type No. of Characters Check Digit EAN13 13 numbers 1 of the 13 EAN13+2 15 numbers 1 of the 15 EAN13+5 18 numbers 1 of the 18 EAN14 automatic EAN128 automatic ITF-6 6 numbers 1 (EAN optional) ITF-14 14 numbers 1 (EAN optional)
  • Page 223 APPENDIX BARCODES 2-D Barcodes The following types of 2-D codes are supported within Dynamark 3 software: Barcode Type Details Codablock F Stacked 2-44 rows of 1-61 characters per row PDF417 Stacked Up to 1848 different patterns PDF417 Truncated Stacked QR Code 4296 Alphanumeric Matrix 2/5 Matrix...
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