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Related Manuals for Jet AL100 Series
Summary of Contents for Jet AL100 Series
- Page 1 Operating Instructions and Parts Manual AL100 Series Aluminum Hand Chain Hoists 1-ton model shown 427 New Sanford Road La Vergne, Tennessee 37086 Part No. M-133051 Ph.: 800-274-6848 Revision A 06/2021 www.jettools.com Copyright © 2021 JET...
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Page 2: Important Safety Instructions
Prevent weld splatter upon the intended use. If used for other purposes, chain. JET disclaims any real or implied warranty 23. Never use the chain hoist if either hook is and holds itself harmless from any injury that stretched, deformed, or has a broken or may result from that use. -
Page 3: Table Of Contents
10.0 Load Limits ............................12 10.1 Load Chain ............................12 10.2 Hooks (Top & Bottom) ........................12 ® 11.0 Troubleshooting JET Aluminum Hand Chain Hoists ................13 12.0 Timing Marks for Gear Replacement ....................14 13.0 Replacement Parts ..........................14 13.1.1 AL100 Aluminum Chain Hoist Parts Breakdown (0.25 –... -
Page 4: Introduction
3.0 Introduction This manual is provided by JET covering the safe operation and maintenance procedures for a JET Model AL100 Series Chain Hoist. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This hoist has been designed and constructed to provide consistent, long-term operation if used in accordance with instructions set forth in this manual. -
Page 5: Specifications
4.0 Specifications... -
Page 6: Using The Chain Hoist
Figure 1 and/or damage to the hoist. 6. The top and bottom hooks on your JET chain hoist are designed to open to warn of an overload. Both top and bottom hooks for 0.5 to 5 ton hoists have two indicator points (A, Figure 1) cast into the hook for measurement. -
Page 7: Hooking The Load
5.2 Hooking the Load 1. Secure the upper hook. 2. Place the bottom hook securely into the object to be lifted. 3. Place ropes or chain in the center of the bottom hook, making sure the safety latch is secure. Never load the hook in front of the safety latch. -
Page 8: Hand Chain - Disassembling And Installing
6.0 Hand Chain – Disassembling and Installing To open the master link (part #7 on the parts list in the “Replacement Parts” section) on hand chain in order to increase or shorten: To change the length of the hand chain, the master link must be open and hand chain links added to increase the overall length or links removed to decrease the length. -
Page 9: Load Chain And Bottom Hook
7.3 Attaching Load Chain to Load Chain 7.0 Load Chain and Bottom Hook Sprocket (all models) Install the new load chain onto the load chain 7.1 Load Chain Inspection (all models) sprocket as follows, referring to Figure 10: Over time, the load chain will wear or elongate. 1. -
Page 10: Load Chain And Bottom Hook Installation
Continue with Load Chain and Bottom Hook Installation, proceeding to the section that applies to your hoist: 1/2- to 2-Ton hoists or 3- to 5-Ton hoists. 7.4 Load Chain and Bottom Hook Installation The following procedure assumes that the load chain has been attached to the chain anchor (A, Figure 12) and fed through the load chain sprocket as described in the previous section. -
Page 11: Overload Protection
Normal Service, Heavy Service, and Severe Service. It is the customer’s responsibility to 4. While not mandatory, periodically oiling the understand and follow all ANSI and JET chain with SAE 30 oil will increase its life. inspection and maintenance instructions. -
Page 12: Load Limits
10.0 Load Limits 10.1 Load Chain 5 Links 5 Links Capacity Normal Limit 0.25 ton 1.772" 1.823" 0.5 ton 2.362" 2.433" 1 ton 3.110" 3.201" 1.5 ton 3.937" 4.051" 2 ton 4.724" 4.866" 3 ton 3.937" 4.051" 5 ton 5.315" 5.476"... -
Page 13: Troubleshooting Jet ® Aluminum Hand Chain Hoists
Inspect and clean chain and sheave. Check for chain deformations. Hook latch not closing. Latch is bent or broken. Replace latch. Hook is deformed preventing proper Replace hook assembly. latch operation. Some corrections may need to be performed by a JET authorized service center... -
Page 14: Timing Marks For Gear Replacement
Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET. Some parts are shown for reference only, and may not be available individually. -
Page 15: Al100 Aluminum Chain Hoist Parts Breakdown (0.25 - 3 Ton)
13.1.1 AL100 Aluminum Chain Hoist Parts Breakdown (0.25 – 3 ton) -
Page 16: Parts List: Al100-050 Aluminium Chain Hoist (0.5 Ton)
13.1.2 Parts List: AL100-050 Aluminium Chain Hoist (0.5 Ton) Parts listed under each assembly are parts that make up that assembly (sold as an assembly only). Index No. Part No. Description Size 1....AL100-50-01 ....Warning Tag ........................1 2....AL100-25-02 ....Screw & Washer ...............M5x12; 5mm .....4 3....AL100-50-03 ....Hand Wheel Cover ......................1 4....GB8891-6 .......Lock Nut ................M6 ........1 5....TS-1550041....Washer ................6 mm .........1... -
Page 17: Parts List: Al100-100 Aluminium Chain Hoist (1 Ton)
13.1.3 Parts List: AL100-100 Aluminium Chain Hoist (1 Ton) Parts listed under each assembly are parts that make up that assembly (sold as an assembly only). Index No. Part No. Description Size 1....AL100-100-01 ....Warning Tag ........................1 2....AL100-100-02 ....Screw & Washer ...............M6x12; 6mm .....4 3....AL100-100-03 ....Hand Wheel Cover ......................1 4....GB8891-6 .......Lock Nut ................M6 ........1 5....TS-1550041....Washer ................6 mm .........1... -
Page 18: Parts List: Al100-150 Aluminium Chain Hoist (1.5 Ton)
13.1.4 Parts List: AL100-150 Aluminium Chain Hoist (1.5 Ton) Parts listed under each assembly are parts that make up that assembly (sold as an assembly only). Index No. Part No. Description Size 1....AL100-150-01 ....Warning Tag ........................1 2....AL100-100-02 ....Screw & Washer ...............M6x12; 6mm .....4 3....AL100-150-03 ....Hand Wheel Cover ......................1 4....GB8891-8 .......Lock Nut ................M8 ........1 5.... -
Page 19: Parts List: Al100-200 Aluminium Chain Hoist (2 Ton)
13.1.5 Parts List: AL100-200 Aluminium Chain Hoist (2 Ton) Parts listed under each assembly are parts that make up that assembly (sold as an assembly only). Index No. Part No. Description Size 1....AL100-200-01 ....Warning Tag ........................1 2....AL100-100-02 ....Screw & Washer ......................4 3....AL100-200-03 ....Hand Wheel Cover ......................1 4....GB8891-8 .......Lock Nut ................M8 ........1 5.... -
Page 20: Parts List: Al100-300 Aluminium Chain Hoist (3 Ton)
13.1.6 Parts List: AL100-300 Aluminium Chain Hoist (3 Ton) Parts listed under each assembly are parts that make up that assembly (sold as an assembly only). Index No. Part No. Description Size 1....AL100-300-01 ....Warning Tag ........................1 2....AL100-100-02 ....Screw & Washer ...............M6x12; 6 mm ....4 3....AL100-300-03 ....Hand Wheel Cover ......................1 4....GB8891-8 .......Lock Nut ................M8 ........1 5.... -
Page 21: Al100 Aluminum Chain Hoist Parts Breakdown (5 Ton)
13.1.7 AL100 Aluminum Chain Hoist Parts Breakdown (5 ton) -
Page 22: Parts List: Al100-500 Aluminium Chain Hoist (5 Ton)
13.1.8 Parts List: AL100-500 Aluminium Chain Hoist (5 Ton) Parts listed under each assembly are parts that make up that assembly (sold as an assembly only). Index No. Part No. Description Size 1....AL100-500-01 ....Warning Tag ........................1 2....AL100-500-02 ....Screw & Washer ...............M6x16; 6 mm ....4 3....AL100-500-03 ....Hand Wheel Cover ......................1 4....GB8891-8 .......Lock Nut ................M8 ........1 5....GB971-8 ......Washer ................8 mm .........1... -
Page 23: Warranty And Service
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason ®... - Page 24 This page intentionally left blank.
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- Page 26 427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.com...