Jet S90 Series Operating Instructions And Parts Manual
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Jet S90 Series Operating Instructions And Parts Manual

Hand chain hoists
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Operating Instructions and Parts Manual
S90 Series Hand Chain Hoists
For S90-100 serial no. 15070361H and higher
For S90-150 serial no. 15070389H and higher
For S90-300 serial no. 15070605H and higher
For S90-1000 serial no. 15070767H and higher
JET
427 New Sanford Road
LaVergne, Tennessee 37086
Ph.: 800-274-6848
www.jettools.com
This .pdf document is bookmarked
1-Ton model shown
Part No. M-101900
Revision C1 07/2018
Copyright © 2018 JET

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Summary of Contents for Jet S90 Series

  • Page 1 This .pdf document is bookmarked Operating Instructions and Parts Manual S90 Series Hand Chain Hoists For S90-100 serial no. 15070361H and higher 1-Ton model shown For S90-150 serial no. 15070389H and higher For S90-300 serial no. 15070605H and higher For S90-1000 serial no. 15070767H and higher...

  • Page 2: Important Safety Instructions

    Do not use this chain hoist for other than its hoist back into service. intended use. If used for other purposes, JET disclaims any real or implied warranty and 24. Understand and follow all procedures as set...

  • Page 3: Table Of Contents

    1.0 IMPORTANT SAFETY INSTRUCTIONS ....................... 2 2.0 Table of Contents ............................3 3.0 About this manual ............................4 4.0 Specifications and Dimensions for S90 Series Chain Hoists ................. 5 5.0 Using the Chain Hoist ............................ 6 5.1 Prior to Operation ............................6 5.2 Hooking the load ............................

  • Page 4: About This Manual

    If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: www.jettools.com.

  • Page 6: Using The Chain Hoist

    Replace damaged chain before using the chain hoist. Figure 2 The load chain supplied with your JET chain hoist is designed, manufactured, and tested for proper fit 5.2 Hooking the load and durability. Over a period of time, the chain may need to be replaced.

  • Page 7: Raising The Load

    Check that the chain is not twisted at the bottom hook. All welds should face the same direction (Figure 4). Figure 6 Using a hack saw, cut through upper part of link at the weld. Loosen the link, reposition link vertically at edge of vise with the level of the cut above the Figure 4 vise jaw (Figure 7).

  • Page 8: Load Chain: Removing And Installing

    7.2 Load chain removal (all models) Do not push the link inward from the curved ends. This will distort the link. Remove old load chain as follows while referring to Check that the link is closed and free of twist. Figure 10: If installing entire new chain, insert end of Remove split pin (A) and pin stopper (B) on...

  • Page 9: Completing Load Chain Installation

    Referring back to Figure 10: Insert one end of chain link (D) into chain anchor (C). Insert pin stopper (B) through chain anchor (C) and chain link (D) and secure with split pin (A). Continue with section 8.4, proceeding to the section that applies to your hoist.

  • Page 10: Chain Installation: 10T

    7.7 Chain installation: 10T Referring to Figure 14: After installing load chain into load chain sprocket (B), run the remaining chain through your hand to remove any twist. The last link of the chain must be in the same direction as the first.

  • Page 11: Inspection And Maintenance

    Annually, the hoist should be disassembled, inspected, and cleaned by trained and experienced personnel only. Contact a JET authorized service center by calling your dealer or visiting our web site at jettools.com. 10. After servicing, test the hoist with no load, then test the hoist with a load.

  • Page 12: Load And Wear Limits

    9.0 Load and wear limits 9.2 Hooks (top and bottom) 9.1 Alloy steel chain See Figure 16. Carefully inspect entire load chain. As illustrated in Replace hook when “A” measurement is equal to Figure 15, measure five consecutive links with or greater than the “A”...

  • Page 13: Brake Disc

    9.3 Brake disc Load Replacement limits for brake disc. Capacity chain (mm) (mm) (mm) (mm) column 0.5 ton 1 ton 30.5 1.5 ton 35.5 2 ton 35.5 3 ton 35.5 5 ton 45.5 10 ton 45.5 Table 4 d = inner diameter D = outer diameter tn = normal measurement tv = replacement limit...

  • Page 14: Troubleshooting Jet

    Hook latch not closing. Latch is bent or broken. Replace latch. Hook is deformed preventing proper Replace hook assembly. latch operation. Some corrections may need to be performed by a JET authorized service center. Identified by “WO” in model number.

  • Page 15: Replacement Parts

    Number of your machine available when you call will allow us to serve you quickly and accurately. Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET. Some parts are shown for reference only, and may not be available individually.

  • Page 16: S90-050 Chain Hoist (0.5 Ton) - Parts List

    12.1.2 S90-050 Chain Hoist (0.5 Ton) – Parts List Index No Part No Description Size 1 ....S90-050-1G ....Top Hook Assembly..................1 ............ Top Hook ....................... 1 ............ Safety Latch ....................1 ............ Double Spring ....................1 ....
  • Page 17 Index No Part No Description Size 32 ....S90-050-32G ..... Hand Wheel Cover ..................1 33 ....L100-50-34 ....Chain Anchor Plate ..................1 34 ....S90-050-34 ....Split Pin..............1.6x15mm ..... 1 35 ....L100-50-35 ....Chain Anchor Pin ................... 1 ....

  • Page 18: S90-100 Chain Hoist (1 Ton) - Parts List

    12.1.3 S90-100 Chain Hoist (1 Ton) – Parts List Index No Part No Description Size 1 ....S90-100-1G ....Top Hook Assembly..................1 ............ Top Hook ....................... 1 ............ Safety Latch ....................1 ............ Double Spring ....................1 ....
  • Page 19 Index No Part No Description Size 32 ....S90-100-32G ..... Hand Wheel Cover ..................1 33 ....S90-100-33 ....Chain Anchor Plate ..................1 34 ....L100-50-4 ....Split Pin..............2x20mm ......1 35 ....S90-100-35 ....Chain Anchor Pin ................... 1 ....

  • Page 20: S90-150 Chain Hoist (1.5 Ton) - Parts List

    12.1.4 S90-150 Chain Hoist (1.5 Ton) – Parts List Index No Part No Description Size 1 ....S90-150-1G ....Top Hook Assembly..................1 ............ Top Hook ....................... 1 ............ Safety Latch ....................1 ............ Double Spring ....................1 ....
  • Page 21 Index No Part No Description Size 32 ....S90-150-32G ..... Hand Wheel Cover ..................1 33 ....S90-150-33 ....Chain Anchor Plate ..................1 34 ....S90-150-34 ....Split Pin..............2.5x23mm ..... 1 35 ....S90-150-35 ....Chain Anchor Pin ................... 1 ....

  • Page 22: S90-200 Chain Hoist (2 Ton) - Parts List

    12.1.5 S90-200 Chain Hoist (2 Ton) – Parts List Index No Part No Description Size 1 ....S90-200-1G ....Top Hook Assembly..................1 ............ Top Hook ....................... 1 ............ Safety Latch ....................1 ............ Double Spring ....................1 ....
  • Page 23 Index No Part No Description Size 32 ....S90-200-32G ..... Hand Wheel Cover ..................1 33 ....S90-150-33 ....Chain Anchor Plate ..................1 34 ....S90-150-34 ....Split Pin..............2.5x23mm ..... 1 35 ....S90-150-35 ....Chain Anchor Pin ................... 1 ....

  • Page 24: S90-300 Chain Hoist (3 Ton) - Parts List

    12.1.6 S90-300 Chain Hoist (3 Ton) – Parts List Index No Part No Description Size 1 ....S90-300-1G ....Top Hook Assembly..................1 ............ Top Hook ....................... 1 ............ Safety Latch ....................1 ............ Double Spring ....................1 ....
  • Page 25 Index No Part No Description Size 27 ....S90-150-27G ..... Brake Cover ....................1 28 ....S90-050-28 ....Hand Chain – specify length ........5x25mm ......1 29 ....S90-150-29 ....Hand Chain Wheel ..........5x25mm ......1 30 ....S90-150-30 ....Pinion Nut ..............M12 ....... 1 31 ....

  • Page 26: S90-500 Chain Hoist (5 Ton) - Parts List

    12.1.7 S90-500 Chain Hoist (5 Ton) – Parts List Index No Part No Description Size 1 ....S90-500-1G ....Top Hook Assembly..................1 ............ Top Hook ....................... 1 ............ Safety Latch ....................1 ............ Double Spring ....................1 ....
  • Page 27 Index No Part No Description Size 27 ....S90-500-27G ..... Brake Cover ....................1 28 ....S90-050-28 ....Hand Chain – specify length ........5x25mm ......1 29 ....S90-500-29 ....Hand Chain Wheel ..................1 30 ....S90-500-30 ....Pinion Nut ..............M14 ....... 1 31 ....

  • Page 28: S90-1000 Chain Hoist (10 Ton) - Parts List

    12.1.8 S90-1000 Chain Hoist (10 Ton) – Parts List Index No Part No Description Size 1 ....S90-1000-1G ..... Top Hook Assembly..................1 ............ Top Hook ....................... 1 ............ Safety Latch ....................1 ............ Double Spring ....................1 ....

  • Page 29: S90-500-21

    Index No Part No Description Size 21 ....S90-500-21 ....Disc Hub ......................1 22 ....S90-500-22 ....Brake Disc ..................... 2 23 ....S90-500-23 ....Ratchet Disc ....................1 24 ....S90-500-24 ....Pawl Spring....................2 25 ....

  • Page 30: Warranty And Service

    JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason ®...
  • Page 31 This page intentionally left blank.
  • Page 32 427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.com...

This manual is also suitable for:

S90-050S90-100S90-150S90-200S90-300S90-500 ... Show all

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