Table of Contents
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Operating Instructions and Parts Manual
JLP-A Series Manual Lever Hoists/Pullers
1/4- to 6-Ton
JLP-025A
1/4-ton
JET
427 New Sanford Road
LaVergne, Tennessee 37086
Ph.: 800-274-6848
www.jettools.com
(models shown are representative of the series)
1
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JLP-150A
1-1/2-ton
Part No. M-187505
Revision D2 07/2018
Copyright © 2018 JET
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Related Manuals for Jet JLP-025A
Summary of Contents for Jet JLP-025A
- Page 1 Operating Instructions and Parts Manual JLP-A Series Manual Lever Hoists/Pullers 1/4- to 6-Ton JLP-025A JLP-150A 1/4-ton 1-1/2-ton (models shown are representative of the series) 427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-187505 Ph.: 800-274-6848 Revision D2 07/2018 www.jettools.com Copyright © 2018 JET...
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Page 2: Important Safety Instructions
Do not use this lever hoist for other than its chain. Replace chain with factory replacement intended use. If used for other purposes, JET chain only. Do not use any other type of chain. disclaims any real or implied warranty and 20. -
Page 3: Table Of Contents
13.3 Brake disc wear limits ..........................12 14.0 Timing marks for gear replacement ......................12 15.0 Replacement parts ............................. 13 15.1.1 JLP-025A through JLP-050A – Exploded View ................... 13 15.1.2 JLP-025A – Parts List .......................... 14 15.1.3 JLP-050A – Parts List .......................... 16 15.2.1 JLP-075A through JLP-600A –... -
Page 4: Introduction
The JLP-A series hoists are proof-tested and comply with OSHA, ANSI/ASME B30.21 and HST-3 standards. If there are any questions or comments, please contact either your local supplier or JET. JET can also be reached at our web site: www.jettools.com. -
Page 5: Specifications (Jlp-025A, -050A)
4.0 Specifications (JLP-025A, -050A) Lbs. Hook Min. Distance Load Lift per Pull Lever Overall Throat Stock Rated Std. between Chain full turn to Lift Length width Opening Number Description Capcty. Lift hooks (in.) falls Ø x Pitch of lever capacity (in.) -
Page 6: Specifications (Jlp-075A, -150A, -300A, -600A)
5.0 Specifications (JLP-075A, -150A, -300A, -600A) Min. Lbs. Hook Distance Load Lift per Pull Lever Overall Throat Stock Rated Std. between Chain full turn to Lift Length width Opening Number Description Capcy Lift hooks (in.) falls Ø x Pitch of lever capacity (in.) (in.) -
Page 7: Unpacking
Replace the chain if links are stretched too The load chain supplied with long or seriously worn on the surface, your JET lever hoist is designed, manufactured, especially at the points where links contact and tested for proper fit and durability. If chain each other. -
Page 8: Other Inspections
If free play has reached 3/4 of a turn, brake discs are worn and should be replaced by a JET authorized service center. • The brake mechanism must be kept clean and free from dirt, water, and oil. -
Page 9: Precautions
When using a wire rope sling, the puller • Place the selector switch on the handle in the • center neutral position (Figure 6). Then grasp must be applied along a straight line parallel ring behind handwheel with one hand and to the surface on which it is resting (Figure rotate handwheel clockwise with other hand. -
Page 10: Point Hooks
Point or “shipyard” hooks are available for your JET lever hoist, in 1-1/2 ton and 3 ton load sizes. They are available in both upper and lower hook styles. -
Page 11: Wear Limits
13.0 Wear limits 13.2 Hook wear limits (top and 13.1 Load chain wear limits bottom) Carefully inspect the entire load chain. As Replace the hook when “A” in Figure 13 is wider illustrated in Figure 12, measure five consecutive than the “Throat Opening Limit” shown in the links with calipers to find the length, Compare the accompanying table. -
Page 12: Brake Disc Wear Limits
13.3 Brake disc wear limits The brake disc wear indicator on the handwheel (Figure 14) will move to the left as the brake wears. When indicator reaches left side of diagram, the brake must be replaced. Figure 15 Capacity D (in) d (in) tn (in) tv(in) -
Page 13: Replacement Parts
Number of your machine available when you call will allow us to serve you quickly and accurately. Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET. Some parts are shown for reference only, and may not be available individually. -
Page 14: Jlp-025A - Parts List
15.1.2 JLP-025A – Parts List Index No. Part No. Description Size 1 ....JLP25A-01 ....Snap Ring ............Ø7 mm ......... 1 2 ....JLP25A-02G ....Handwheel ..................... 1 3 ....JLP25A-03 ....Stop Knob ...................... 1 4 ....JLP25A-04 ....Snap Ring ............Ø25 mm ....... 1 5 .... - Page 15 Index No. Part No. Description Size 38 ....JLP25A-38G ....Bottom Hook Assembly ................. 1 .......... Bottom Hook ....................1 .......... Bottom Hook Holder ..................2 .......... Rivet....................... 2 .......... Safety Latch Kit ..................... 1 39 ....
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Page 16: Jlp-050A - Parts List
15.1.3 JLP-050A – Parts List Index No. Part No. Description Size 1 ....JLP25A-01 ....Snap Ring ............Ø7 mm ......... 1 2 ....JLP25A-02G ....Handwheel ..................... 1 3 ....JLP50A-03 ....Stop Knob ...................... 1 4 ....JLP50A-04 ....Snap Ring ............Ø28 mm ....... 1 5 .... - Page 17 Index No. Part No. Description Size 38 ....JLP50A-38G ....Bottom Hook Assembly ................. 1 .......... Bottom Hook ....................1 .......... Bottom Hook Holder ..................2 .......... Rivet....................... 2 .......... Safety Latch Kit ..................... 1 39 ....
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Page 18: Jlp-075A Through Jlp-600A - Exploded View
15.2.1 JLP-075A through JLP-600A – Exploded View... -
Page 19: Jlp-075A - Parts List
15.2.2 JLP-075A – Parts List Index No. Part No. Description Size 2-1 ..... JLP75A-02-1 ..... Lock Nut............M8 ........1 4-1 ..... JLP75A-04-1 ..... Hand Wheel Assembly .................. 1 ........Hand Wheel ....................1 ........Steel Ball Spring .................... 2 .... - Page 20 Index No. Part No. Description Size 39 ....JLP75A-39G ....Gear Cover Assembly..................1 ........Gear Cover ....................1 ........Bushing ......................2 ........Gear Cover Plate ................... 1 40 ....JLP75A-40G ....Lock Nut (0.75T) ..........M8 ........8 41 ....
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Page 21: Jlp-150A - Parts List
15.2.3 JLP-150A – Parts List Index No. Part No. Description Size 2-1 ..... JLP150A-02-1 ... Lock Nut (1.5T, 3T, 6T)........M10 ........1 4-1 ..... JLP150A-04-1 ... Hand Wheel Assembly (1.5T, 3T, 6T) ............1 ........Hand Wheel ....................1 .. - Page 22 Index No. Part No. Description Size 41 ....JLP150A-41G .... Top Hook Assembly (standard hook) ............1 ....JLP150A-41PHG ..Top Hook Assembly (ship yard hook) ............1 ........Top Hook ....................... 1 ........Top Hook Holder.................... 2 ..
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Page 23: Jlp-300A - Parts List
15.2.4 JLP-300A – Parts List Index No. Part No. Description Size 2-1 ..... JLP150A-02-1 ... Lock Nut (1.5T, 3T, 6T)........M10 ........1 4-1 ..... JLP150A-04-1 ... Hand Wheel Assembly (1.5T, 3T, 6T) ............1 ........Hand Wheel ....................1 .. - Page 24 Index No. Part No. Description Size 41 ....JLP300A-41G .... Top Hook Assembly (standard hook) ............1 ....JLP300A-41PHG ..Top Hook Assembly (ship yard hook) ............1 ........Top Hook ....................... 1 ........Top Hook Holder.................... 2 ..
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Page 25: Jlp-600A - Parts List
15.2.5 JLP-600A – Parts List Index No. Part No. Description Size 2-1 ..... JLP150A-02-1 ... Lock Nut (1.5T, 3T, 6T)........M10 ........1 4-1 ..... JLP150A-04-1 ... Handwheel (1.5T, 3T, 6T) ................1 ........Hand Wheel ....................1 .. - Page 26 Index No. Part No. Description Size 41 ....JLP600A-41G .... Top Hook Assembly..................1 ........Top Hook ....................... 1 ........Top Hook Holder.................... 2 ........Safety Latch Kit ..................... 1 ........Bolt......................... 3 ..
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Page 27: Warranty And Service
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason ®... - Page 28 427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.com...