Skytron AURORA LED Series Installation Instructions Manual
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Skytron AURORA LED Series Installation Instructions Manual

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INSTALLATION INSTRUCTIONS
LED SERIES
SURGICAL LIGHTS
REV 9/08

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  • Page 1 INSTALLATION INSTRUCTIONS LED SERIES SURGICAL LIGHTS REV 9/08...
  • Page 2 Distributed by: SKYTRON 5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 (616) 656-2900 www.skytron.us Manufactured by: DKK Dai-Ichi Shomei Co., LTD Tokyo, Japan...
  • Page 3 PHILLIPS HEAD SCREW DRIVER SLOTTED HEAD SCREWDRIVER 1/4" UTILITY KNIFE PUNCHSET 1/8" - 3/8" (2) 1/2" BOLT, 6" TO 8" LONG Although current at the time of publication, SKYTRON'S policy of continuous development makes this manual subject to change without notice.
  • Page 4 UL (Underwriters Laboratory) recognized materials. Do not turn on main power to fixture until all lightheads are installed, connections are complete and the fixture has been reviewed by a SKYTRON representative. ELECTRICAL HAZARDS EXIST! Excercise caution when working on this fixture, the installation of this fixture must be made only by qualified and authorized personnel familiar with the essential knowledge and techniques.
  • Page 5 Page 3 CONDUIT REQUIREMENTS This fixture requires 2 dedicated conduit raceways at the wall control to separate the 120VAC supply lines from the 30VDC supply lines to the lighting fixture. Failure to observe this requirement will allow the migration of Electrical Magnetic Interference and will disrupt the operation of the lights. Use of approved metal conduit shall be employed throughout the fixture's wiring circuit where appli- cable.
  • Page 6 Page 4 SPECIAL USER ATTENTION The procedures described in this manual will be performed by representatives of the owner (staff or contracted service), therefore it is the responsibility WARNING of the owner to ensure that all safety precautions are followed. Only qualified and trained individuals The mounting plate must be accurately leveled within 0.1°...
  • Page 7 Page 5 SPECIAL USER ATTENTION NOTE NOTE • Room placement of the wall control Determine correct placement for each Balance Mechanism (BOM)/Vertical will vary by application. Always follow Support Tube (VST) on the radial arm current standards from the NFPA and assembly.
  • Page 8 Page 6 MODEL IDENTIFICATION MODEL IDENTIFICATION LED5 LED5 LED7 LED7 LED5 MODEL LED755 MODEL LED75 1 - 30'' Diameter Lighthead 1 - 30" Diameter Lighthead 1 - 24" Diameter Lighthead 2 - 24" Diameter Lightheads MODEL LED5 MODEL LED7 1 - 24" Diameter Lighthead 1 - 30"...
  • Page 9 8. Wall Control 4. Vertical Support Tube(VST) INSTALLATION NOTES •Additional materials required for proper installation •The SKYTRON Surgical Lighting Fixture is nor- include Loc-Tite compound. mally shipped in two to four crates, depending on the model. A carton containing the Vertical Sup- •Aurora Series lighting fixtures require a wall...
  • Page 10 See Mounting Structure details in the back of this booklet. LIGhThEADS b. Install the SKYTRON mounting plate on the •Use extreme caution when removing threaded rods between jam nuts. The plate should the contents from the crates to pre- normally be located 1-3/8"...
  • Page 11 Page 9 WARNING b. Observe wire tags and color codes and con- The mounting plate must be accurately leveled within 0.1° to prevent lighthead nect the electrical wires from the wall control to the radial arm junction box wires. drift. SWAY CAUTION BRACING...
  • Page 12 Page 10 3. Vertical Support Tubes/Balance Mecha- nism c. Insert the vertical support tube into the radial arm receptacle. Observe any screw color codes, NOTE apply Loc-Tite to screw threads, and secure the BOM/VST assembly with the 6mm mounting screws. Determine correct placement for each Repeat procedure for any remaining BOM/VST Balance Mechanism(BOM)/Vertical...
  • Page 13 Page 11 Model LED5 Lighthead a. To make it easier to install the lighthead, SUPPORT locate the support arm of the balance mechanism so that it points inward toward the ceiling cover. This will prevent the radial arm from moving when installing the lighthead.
  • Page 14 Page 12 5. Wall Control NOTE •3/4" metal conduit and minimum a. Remove the front panel assembly from the 12AWG wire (3 wires per lighthead) wall control box for ease in wire connection. Re- is required between Wall Control and move the (4) retaining screws.
  • Page 15 Page 13 FIXTURE JUNCTION BOX TO LIGHTHEAD #1 2 DEDICATED CONDUIT RACEWAYS REQUIRED TO SEPARATE 120VAC INPUT SUPPLY LINES FROM 30VDC SUPPLY LINES TO LIGHT FIXTURE 120VAC NEUTRAL TO LIGHTHEAD #2 INPUT LINE GROUND FROM FACILITY TO LIGHTHEAD #1 ti n TO LIGHTHEAD #2 ti n I N D...
  • Page 16 Page 14 NOTE • Room placement of the wall control d. Connect the electrical conductors from front will vary by application. Always follow face plate assembly. Observe wire markings and current standards from the NFPA and colors. Avoid undue stress on conductors and in- NEC (National Electrical Code) for ternal components.
  • Page 17 Page 15 FINISHED WALL NOTE: FRONT EDGE OF "BACK-BOX" 120VAC MUST BE FLUSH WITH FINISHED 30VDC WALL SURFACE 3/4" CONDUIT CONTROL BOX WITH RECESS CONDUIT MOUNT FLANGE INSTALLED CONNECTOR "BACK-BOX" DIMENSIONS (2) GROMMETS SINGLE / DUAL 8-1/2"W x 11-5/8"H x 4"D TRIPLE 10-1/2"W x 14-1/2"H x 4"D RECESS...
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  • Page 19 Page 17...
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  • Page 21 Page 19...
  • Page 22 3/4" support rods located for total support of light, all labor and materials for fabrication supplied by General Contractor. 3/4" nuts and washers for support of SKYTRON mounting plate supplied by contractor (8 ea. required). The mounting structure must be attached to structural ceiling and BRACED TO ALLOW NO TWISTING OR LATERAL MOTION and shall be designed not to provide a degree of rotation greater than two-tenths of a degree at the mounting plate.
  • Page 23 3/4" support rods located for total support of light, all labor and materials for fabrication supplied by General Contractor. 3/4" nuts and washers for support of SKYTRON mounting plate supplied by contractor (8 ea. required). The mounting structure must be attached to structural ceiling and BRACED TO ALLOW NO TWISTING OR LATERAL MOTION and shall be designed not to provide a degree of rotation greater than two-tenths of a degree at the mounting plate.
  • Page 24 LATERAL MOTION and shall be designed not to provide a degree of rotation greater than two-tenths of a degree at the mounting plate. 3/4" metal conduit and minimum 12AWG wire size (3 wires per lighthead) required between fixture and SKYTRON supplied wall control. All metal conduit, wiring, and other electrical materials as well as installation labor for such materials associated with the installation of the SKYTRON surgical light to be provided by Electrical Contractor.
  • Page 25 Bill of Lading offered agents is corrected, if the transportation company by the transportation company. An example of an does not honor the claim, as long as SKYTRON applicable statement would be; "Received in good receives the full cooperation of the consignee in order except as noted"...
  • Page 26 5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 • 1.616.656.2900 • FAX 1.616.656.2906...
  • Page 27 OPERATORS MANUAL LED SERIES SURGICAL LIGHTS TEC-B-0002 REV0 1/09...

  • Page 28: Table Of Contents

    5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 (616) 656-2900 www.skytron.us Manufactured by: DKK Dai-Ichi Shomei Co., LTD Tokyo, Japan Although current at the time of publication, SKYTRON'S policy of continuous development makes this manual subject to change without notice.

  • Page 29: Optical Characteristics

    Page 2 OPTICAL CHARACTERISTICS Lighthead Model LED 5 LED 5 LED 7 LED 7 Color Temperature @ 4000K @4500K @4000K @4500K Central Illuminance E 106,490 lux 90,700 lux 133,000 lux 122,560 lux Light Field Diameter d 100mm 100mm 83mm 83mm Light Field Diameter d 200mm 200mm...

  • Page 30: Equipment Labels And Specifications

    Page 3 EQUIPMENT LABELS AND SPECIFICATIONS ATTENTION, CONSULT MANUAL FOR FURTHER INSTRUCTIONS. INDICATES SPECIAL USER ATTENTION. AC VOLTAGE FUSE TYPE 2 AMP, 250V, TIMELAG CLASS I, TYPE B EQUIPMENT- IPXO RATED. CONTINUOUS OPERATION TYPE B EQUIPMENT WARNING This equipment is intended for use by healthcare professionals only. This equipment may cause radio interference or may disrupt the operation of nearby equipment.
  • Page 31 LIGHTHEAD LABEL GRAND RAPIDS, MI · 616.656.2900 ELECTRICAL RATING CAT. NO. INPUT 30V DC BULB TYPE B1-610-38 SERIAL NO. 0000 Manufactured for SKYTRON by DAI-ICHI SHOMEI CO., LTD. TOKYO, JAPAN LED5 LED7 CAT. NO. LED5 LED7 INPUT 30VDC 30VDC 2.8A WALL CONTROL LABEL GRAND RAPIDS, MI ·...

  • Page 32: Special User Attention

    Always examine the tain amount of care must be exercised to main- handles for wear or damage to ensure tain patient safety and to keep your SKYTRON proper and safe operation with the light fixture performing at peak efficiency.
  • Page 33 Page 6 SPECIAL USER ATTENTION NOTE All repairs should be made using only WARNING authorized SKYTRON replacement parts. Avoid collision of the supporting arms and surgical lights. Damage could re- sult to the surgical lights causing parts CAUTION to fall into the surgical area.

  • Page 34: Model Identification

    Page 7 MODEL IDENTIFICATION LED5 LED5 LED7 LED7 LED5 MODEL LED755 MODEL LED75 1 - 30'' Diameter Lighthead 1 - 30" Diameter Lighthead 2 - 24" Diameter Lightheads 1 - 24" Diameter Lighthead MODEL LED5 MODEL LED7 1 - 24" Diameter Lighthead 1 - 30"...

  • Page 35: Introduction

    Page 8 INTRODUCTION CEILING COVER VERTICAL SUPPORT 110° TUBE VERTICAL 360° ROLL TRAVEL 360° BALANCE MECHANISM ROLL 360° PITCH 360° 360° PITCH 360° 360° Figure 1. Light Fixture Rotation Capabilities The Aurora series surgical light is indicated for all The lights consist of several modules containing types of surgical procedures.
  • Page 36 Page 9 Light model combinations are available with one, two or three lightheads providing high illumination of the operating field at varying angles. Combina- tions of vertical positioning and multiple rotational capabilities allow the single, dual or triple lighthead models virtually limitless positioning within a thir- teen foot diameter area (triple lighthead models).

  • Page 37: Basic Lighthead Operation

    Page 10 BASIC LIGHTHEAD OPERATION RADIAL ARM ASSEMBLY VERTICAL SUPPORT TUBE FOCUS KNOBS BALANCE MECHANISM POSITIONING HANDLES STERILIZABLE FOCUS/POSITIONING HANDLES Figure 3. Dual Lighthead Fixture Visual Checks Use the following instructions to operate the light Prior to start-up, a visual inspection of the following fixture: points must be undertaken: 1.
  • Page 38 (PUSH-TWIST-PULL). A distinct click can be heard NOTE when the handle is properly engaged. SKYTRON products are guaranteed c. To remove the handle, push the release for proper performance with the use of button and pull the handle out.

  • Page 39: Lighthead Positioning

    The lightheads can be most effectively positioned To obtain the maximum benefit from your by using the following procedures: SKYTRON surgical lighting system, the following suggestions are offered as a guide for lighthead 1. Grasp the positioning handles on the light- positioning.
  • Page 40 Page 13 ABDOMINAL RADIAL ARM 90° CHEST PELVIC 45° 45° 90° 180° 180° ORTHO NEURO OB/GYN EENT DOCTOR SIDE OF TABLE Figure 8. Main Lighthead Radial Arm Figure 7. Positioning 3. Place the radial arm in the desired position by pushing or pulling the lighthead by the positioning 5.

  • Page 41: Illumination Technique

    Page 14 ILLUMINATION TECHNIQUE Maximum illumination, shadow reduction, and pos- Tilt the lighthead to position the focus control knob sible obstruction by the surgeon or surgical staff are where it can be easily reached by non-sterile per- also major concerns for lighthead positioning. The sonnel.
  • Page 42 Page 15 Perineum The large diameter lighthead should be positioned at the end of the table for perineal procedures. Lo- cate the radial arm directly in line with the centerline of the table. Once the surgeon has assumed a seated position, the lighthead can be pulled down, angled, and adjusted to provide the necessary il- lumination over the surgeon’s head and shoulders.
  • Page 43 Page 16 Dual 24" Diameter Lighthead Positioning 30° Fixtures containing dual 24" diameter lightheads require some special positioning considerations. The small diameter of the lightheads allows the light source to be more easily obstructed by the surgical staff. It is very important that the surgical site remain illuminated even though the head and hands of the surgeon and the surgical staff may be directly in the central light beam path.
  • Page 44 Page 17 Other Illumination Considerations When an angled cavity is to be illuminated, at least Close attention to surgical light intensity during the case as well as good quality general illumination one of the lightheads should be positioned to be in the room will help to minimize eye fatigue of perpendicular to the bottom of the cavity.

  • Page 45: Maintenance

    The sterilizable handles are constructed of heat To insure proper operation and to extend the life resistant, impact resistant plastic. They should of your SKYTRON surgical lighting system, the be cleaned with mild alkaline cleaning products following preventive maintenance procedures are WITHOUT active chlorine.
  • Page 46 SKYTRON. Preventive Maintenance contracts are available through your local SKYTRON representative. To obtain service instructions, replacement parts, factory service or preventive maintenance con- tracts, contact the SKYTRON representative listed below. Or contact: SKYTRON 5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 616-656-2900 FAX 616-656-2906 www.skytron.us...
  • Page 47 5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 • 616.656.2900 • FAX 616.656.2906...
  • Page 48 PARTS CATALOG LED SERIES SURGICAL LIGHT TEC-B-0009 REV3 3/10...
  • Page 49 INPUT 120V~ OUTPUT 30V DC SAFETY FUSE TIMELAG SERIAL NO. 0000 Manufactured for SKYTRON by DAI-ICHI SHOMEI CO., LTD. TOKYO, JAPAN Although current at time of publication, SKYTRON’s policy of continuous development makes this manual subject to change without notice.
  • Page 50 Page 1 1.Radial Arm Assembly ..........page 6 2. Balance Mechanism Assembly, LED5 ....page 8 3.Balance Mechanism Assembly, LED7 ....page 10 4. Lighthead Yoke Assembly, Model LED5 ....page 12...
  • Page 51 Page 2 5.Lighthead Yoke Assembly, Model LED7 ....page 14 6. LED Pod Assembly ..........page 16 7.Focus Mechanism Assembly .......page 18 8. Lighthead Components, LED5 ......page 20...
  • Page 52 Page 3 9. Lighthead Components,LED7 ......page 22 10. Lighthead Assembly ........... page 24 11. Lighthead Components, LED5TV .....page 26 12. Lighthead Components,LED7TV ......page 28...
  • Page 53 Page 4 13. TV Lighthead Assembly ........page 32 14. Wall Control Assembly ........page 34 15. Wall Control Components .........page 36 16. LED Stand Model Base Assembly...... page 38...
  • Page 54 Page 5 17.Stand Model Support Post Assembly ....page 40...
  • Page 55 Page 6 1. RADIAL ARM ASSEMBLY 57.031408.01mj...
  • Page 56 COVER, rubber ......................A/R H7-010-47 CABLE, coaxial, RG59, 50’, TV models ............... 1 B2-410-16 RING, ceiling cover spacer ..................1 B2-610-01 CONNECTOR, junction box (TV) ................A/R B2-610-02 CONNECTOR, splice (TV) ..................A/R B2-410-14 LABEL, “SKYTRON”, Radial Arm ................2...
  • Page 57 Page 8 2. BALANCE MECHANISM ASSEMBLY MODEL LED 5 5.010307.04mj...
  • Page 58 Page 9 2. BALANCE MECHANISM ASSEMBLY MODEL LED 5 Item Part No. Description Qty. B3-610-12 BALANCE MECHANISM ASSEMBLY, LED5 ............A/R B3-610-13 BALANCE MECHANISM ASSEMBLY, LED5TV ............A/R B9-310-06 SCREW, set ......................A/R B3-310-01 VERTICAL SUPPORT TUBE ..................1 B3-410-01-1 VERTICAL SUPPORT TUBE, TV ................
  • Page 59 Page 10 3. BALANCE MECHANISM ASSEMBLY MODEL LED 7 7.010307.04mj...
  • Page 60 Page 11 3. BALANCE MECHANISM ASSEMBLY MODEL LED 7 Item Part No. Description Qty. B3-610-03 BALANCE MECHANISM ASSEMBLY, LED7 ............A/R B3-610-04 BALANCE MECHANISM ASSEMBLY, LED7TV ............A/R B9-310-06 SCREW, set ......................A/R B3-310-01 VERTICAL SUPPORT TUBE ..................1 B3-410-01-1 VERTICAL SUPPORT TUBE, TV ................
  • Page 61 Page 12 4. LIGHTHEAD YOKE ASSEMBLY MODEL LED 5 5.010307.01mj...
  • Page 62 Page 13 4. LIGHTHEAD YOKE ASSEMBLY MODEL LED 5 Item Part No. Description Qty. B9-310-60 SCREW, set ......................... 2 B1-610-13 NUT ..........................1 B9-610-04 WASHER, wave ......................3 B1-610-60 BEARING, needle ......................1 B1-610-09 BEARING BODY ......................1 B1-610-61 BEARING, needle ......................1 B1-610-05 WASHER, wear ......................
  • Page 63 Page 14 5. LIGHTHEAD YOKE ASSEMBLY MODEL LED 7 7.010307.01mj...
  • Page 64 Page 15 5. LIGHTHEAD YOKE ASSEMBLY MODEL LED 7 Item Part No. Description Qty. B1-610-07 COLLAR AND BEARING SHAFT ................1 B1-610-04 BEARING ........................1 B3-610-11 WASHER ........................1 B1-610-06 BEARING ........................1 B1-230-19 SCREW, brake ......................1 B1-610-01 YOKE ........................... 1 B1-610-10 BEARING ........................
  • Page 65 Page 16 6. LED POD ASSEMBLY 57.010307.03mj...
  • Page 66 Page 17 6. LED POD ASSEMBLY Item Part No. Description Qty. B1-610-38-1 REFLECTOR/LED ASSEMBLY ................A/R B1-610-28-2 REFLECTOR, VSRD V2, LED7 ................... 7 B1-610-28-3 REFLECTOR, VSRD V2, LED5 ................... 5 ----- •SCREW, 1/4 turn ....................A/R ----- •CONNECTOR ASSEMBLY ..................A/R ----- •RETAINER ......................
  • Page 67 Page 18 7. FOCUS MECHANISM ASSEMBLY 57.010307.02mj...
  • Page 68 Page 19 7. FOCUS MECHANISM ASSEMBLY Item Part No. Description Qty. B9-610-42 LABEL, focus control....................1 B9-610-41 SCREW, M4 x 12 ......................1 B1-610-34 KNOB, focus ........................ 1 B1-010-37 SCREW, set, M4 x 8 ....................2 B9-610-40 WASHER, wave ......................1 B9-610-35 SUPPORT, focus shaft ....................
  • Page 69 Page 20 8. LIGHTHEAD COMPONENTS, LED5 5.010307.03mj...
  • Page 70 Page 21 8. LIGHTHEAD COMPONENTS, LED5 Item Part No. Description Qty. B9-610-09 SCREW, M4 x 12 ......................2 B9-610-18 MOUNT ........................1 B9-610-15 WASHER, wear ......................1 B9-610-14 SCREW, self-tapping, M3 x 8 ..................4 B1-610-33 FOCUS RING ......................1 B1-610-32 GEAR RACK AND PIVOT ....................
  • Page 71 Page 22 9. LIGHTHEAD COMPONENTS LED7 7.010307.03mj...
  • Page 72 Page 23 9. LIGHTHEAD COMPONENTS LED7 Item Part No. Description Qty. B9-610-19 SCREW, M3 x 6 ......................8 B9-610-20 CIRCUIT BOARD 5 ...................... 1 B9-610-22 CIRCUIT BOARD 2 ...................... 1 B9-610-19 SCREW, M3 x 6 ......................2 B9-610-17 MOUNT, circuit board ....................1 B9-610-50 SCREW, M4 x 15 ......................
  • Page 73 Page 24 10. LIGHTHEAD ASSEMBLY 57.031408.06mj...
  • Page 74 Page 25 10. LIGHTHEAD ASSEMBLY Item Part No. Description Qty. B1-610-47 TOP COVER, LED5 ..................... 1 B1-610-46 TOP COVER, LED7 ..................... 1 B1-610-52 COVER, LED5 ......................1 B1-610-51 COVER, LED7 ......................1 B1-610-55 RETAINER ....................... A/R B9-610-72 SCREW ........................A/R B1-610-48 WEIGHT ........................
  • Page 75 Page 26 11. LIGHTHEAD COMPONENTS, LED5TV 5tv.081308.02...
  • Page 76 Page 27 11. LIGHTHEAD COMPONENTS, LED5TV Item Part No. Description Qty. B9-610-09 SCREW, M4 x 12 ......................2 B9-610-18 MOUNT ........................1 B9-610-15 WASHER, wear ......................1 B9-610-14 SCREW, self-tapping, M3 x 8 ..................4 B9-610-47 PIN, cotter ........................ A/R B9-610-46 SHAFT, focus, LED5 ....................
  • Page 77 Page 28 12. LIGHTHEAD COMPONENTS, LED7TV 7tv.081308.01...
  • Page 78 Page 29 12. LIGHTHEAD COMPONENTS, LED7TV Item Part No. Description Qty. B9-611-25 CORE (middle) ......................A/R B9-611-26 CORE (small) ......................A/R B9-610-19 SCREW, M3 x 6 ......................4 B9-610-20 CIRCUIT BOARD 5 ...................... 1 B9-610-19 SCREW, M3 x 6 ......................4 B9-610-22 CIRCUIT BOARD 2 ......................
  • Page 79 Page 30 12. LIGHTHEAD COMPONENTS, LED7TV (continued) 7tv.081308.01...
  • Page 80 Page 31 12. LIGHTHEAD COMPONENTS, LED7TV (continued) Item Part No. Description Qty. B9-611-29 MOUNT, circuit board ....................1 B9-611-32 SCREW (A) , M4 x 15 ....................6 B1-610-24 BAND B ........................1 B1-610-23 BAND A ........................1 B9-610-78 SCREW, M4 x 12 w/washers ................... A/R B1-610-20 FRAME, inner support ....................
  • Page 81 Page 32 13. TV LIGHTHEAD ASSEMBLY 5tv.081308.03...
  • Page 82 Page 33 13. TV LIGHTHEAD ASSEMBLY Item Part No. Description Qty. B1-610-52 COVER, LED5 ......................1 B1-610-51 COVER, LED7 ......................1 B9-611-35 WEIGHT, LED5 ......................1 B9-611-39 WEIGHT, LED7 ......................1 B1-610-55 RETAINER ....................... A/R B9-610-72 SCREW ........................A/R B1-610-56 CAP ..........................
  • Page 83 Page 34 14. WALL CONTROL ASSEMBLY 57.010307.04...
  • Page 84 Page 35 14. WALL CONTROL ASSEMBLY Item Part No. Description Qty. B9-310-07 FLANGE, recess mount, single or dual ................ 1 B9-310-08 FLANGE, recess mount, triple ..................1 B9-210-40 SCREW, flange mounting .................... 8 B9-210-41 SCREW, cover mounting ..................... 4 B9-210-09 COVER, electrical access ....................
  • Page 85 Page 36 15. WALL CONTROL COMPONENTS 57.010307.05...
  • Page 86 Page 37 15. WALL CONTROL COMPONENTS Item Part No. Description Qty. B9-610-55 PANEL, wall control front, LED7 or LED5 ..............1 B9-610-56 PANEL, wall control front, LED75 or LED55 ..............1 B9-610-57 PANEL, wall control front, LED755 or LED555 ............1 B9-610-82 CIRCUIT BOARD, 20,000 hour indicator ..............
  • Page 87 Page 38 16. LED STAND MODEL BASE ASSEMBLY 091807.01...
  • Page 88 Page 39 16. LED STAND MODEL BASE ASSEMBLY Item Part No. Description Qty. B9-610-59 TOUCH PAD, dimmer control assembly ............... 1 B9-611-22 COVER, base ....................... 4 B4-242-49 NUT ..........................4 B9-610-85 BASE ........................... 1 B4-242-50 WASHER, lock ......................4 B4-341-32 CASTER ........................
  • Page 89 Page 40 17. STAND MODEL SUPPORT POST ASSEMBLY 091807.02mj...
  • Page 90 Page 41 17. STAND MODEL SUPPORT POST ASSEMBLY Item Part No. Description Qty. B9-210-28 SCREW, phillips, M4 x 8 ....................2 B3-210-04 SLIP RING ........................1 B4-342-52 MOUNT, slip ring ......................1 B9-611-05 SCREW, phillips, flat head, M4 x 8 ................A/R B9-611-06 SUPPORT ARM ......................
  • Page 91 5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 • 616.656.2900 • FAX 616.656.2906...
  • Page 92 MAINTENANCE MANUAL LED SERIES SURGICAL LIGHT 7/07...
  • Page 94 5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 (616) 656-2900 www.skytron.us Manufactured by: DKK Dai-Ichi Shomei Co., LTD Tokyo, Japan Although current at the time of publication, SKYTRON’S policy of continuous development makes this manual subject to change without notice.
  • Page 95 Page 2...

  • Page 96: Optical Characteristics

    Page 3 OPTICAL CHARACTERISTICS Lighthead Model LED 5 LED 5 LED 7 LED 7 Color Temperature @ 4000K @4500K @4000K @4500K Central Illuminance E 106,490 lux 90,700 lux 133,000 lux 122,560 lux Light Field Diameter d 100mm 100mm 83mm 83mm Light Field Diameter d 200mm 200mm...

  • Page 97: Equipment Labels And Specifications

    Page 4 EQUIPMENT LABELS AND SPECIFICATIONS ATTENTION, CONSULT MANUAL FOR FURTHER INSTRUCTIONS. INDICATES SPECIAL USER ATTENTION. AC VOLTAGE FUSE TYPE 2 AMP, 250V, TIMELAG CLASS I, TYPE B EQUIPMENT- IPXO RATED. CONTINUOUS OPERATION TYPE B EQUIPMENT WARNING This equipment is intended for use by healthcare professionals only. This equipment may cause radio interference or may disrupt the operation of nearby equipment.
  • Page 98 LIGHTHEAD LABEL GRAND RAPIDS, MI · 616.656.2900 ELECTRICAL RATING CAT. NO. INPUT 30V DC BULB TYPE B1-610-38 SERIAL NO. 0000 Manufactured for SKYTRON by DAI-ICHI SHOMEI CO., LTD. TOKYO, JAPAN LED5 LED7 CAT. NO. LED5 LED7 INPUT 30VDC 30VDC 2.8A WALL CONTROL LABEL GRAND RAPIDS, MI ·...

  • Page 99: Section I Maintenance

    The following procedures should be done semi- To ensure proper operation and extend the life of annually or sooner as needed. your SKYTRON surgical lighting fixture, the follow- ing preventive maintenance procedures are rec- a. Lighthead top cover should be removed and ommended.

  • Page 100: Led Module Changing

    Page 7 1-4. LED Module Changing To replace a module, use the following procedure: a. Remove the screws securing the top cover and remove the top cover. See figure 1-1. REMOVE SCREWS REMOVE TOP Figure 1-3. d. Install new module in reverse order of re- moval.

  • Page 101: Focus Adjustment

    Page 8 1-5. Focus Adjustment As part of normal Preventive Maintenance, the lighthead focus adjustment should be checked. If b. Adjust the focus control to check that all an adjustment is necessary, use the following pro- beam patterns will converge on a single spot cedures: anywhere from two to six feet from lighthead face.

  • Page 102: General

    Page 9 SECTION II POSITIONING AXES ADJUSTMENT 2-1. General As a part of normal preventive maintenance, all fixture rotation axes adjustments should be checked and adjusted as necessary. Refer to figure 2-1 for location of desired check or adjustment procedure. RADIAL ARM ASSEMBLY CEILING COVER...

  • Page 103: Lighthead Pitch Adjustment

    Page 10 2-2. Lighthead Pitch Adjustment a. Check the pitch axis tension of each lighthead by moving it through its full range of motion. See figure 2-2. PIN PUNCH HOLE YOKE SCREW (2) Figure 2-2. Lighthead Pitch Figure 2-3. Lighthead Pitch Adjustment b.

  • Page 104: Model 7 Lighthead Roll Adjustment

    Page 11 2-3. Model 7 Lighthead Roll Adjustment a. Check the roll axis tension of the model 7 lighthead by moving it through its full 360° range of travel. See figure 2-4. ADJUSTMENT HOLE YOKE Figure 2-5. Model 7 Roll Adjustment Figure 2-4.

  • Page 105: Model 5 Lighthead Roll Adjustment

    Page 12 2-4. Model 5 Lighthead Roll Adjustment a. Check the roll axis tension of the model 5 lighthead by moving it through its full 360° range of travel. See figure 2-6. PUNCH HOLE SUPPORT SET SCREW (2) YOKE Figure 2-6. Model 5 Lighthead Roll Figure 2-7.

  • Page 106: Vertical Travel Tension Adjustment

    Page 13 COVER 2-5. Vertical Travel Tension Adjustment PLATE PUNCH a. Check the adjustment of the Balance Mecha- nism for its capacity to support the lighthead through- out its range of vertical motion. See figure 2-8. ADJUSTMENT SLOT Figure 2-9. Vertical Travel Adjustment e.
  • Page 107 Page 14 CHROME PLUG b. The lighthead should maintain its position without drifting, yet move freely around the Bal- PUNCH ance Mechanism. Normally this adjustment is correct from the factory and does not change. If the lighthead drifts, the most likely cause is an unlevel PENCIL mounting plate.

  • Page 108: Radial Arm Horizontal Rotation Axis

    Preventive Maintenance contracts are available through your local SKYTRON representative. To obtain service instructions, replacement parts, factory service or preventive maintenance con- tracts, contact the SKYTRON representative listed Figure 2-13. below. b. The Radial Arms should maintain their posi- tion without drifting yet move freely around the hub.

  • Page 109: Wiring Diagram

    Page 16 TYPICAL WIRING DIAGRAM...
  • Page 110 5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 • 616.656.2900 • FAX 616.656.2906...
  • Page 111 INSTALLATION INSTRUCTIONS LFS SERIES SURGICAL LIGHTS REV 8/08...
  • Page 112 Distributed by: SKYTRON 5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 (616) 656-2900 www.skytron.us Manufactured by: DKK Dai-Ichi Shomei Co., LTD Tokyo, Japan...
  • Page 113 12" ADJUSTABLE WRENCH SLOTTED HEAD SCREWDRIVER 1/4" UTILITY KNIFE PUNCHSET 1/8" - 3/8" (2) 1/2" BOLT, 6" TO 8" LONG Although current at the time of publication, SKYTRON'S policy of continuous development makes this manual subject to change without notice.
  • Page 114 UL (Underwriters Laboratory) recognized materials. Do not turn on main power to fixture until all lightheads are installed, connections are complete and the fixture has been reviewed by a SKYTRON representative. ELECTRICAL HAZARDS EXIST! Excercise caution when working on this fixture, the installation of this fixture must be made only by qualified and authorized personnel familiar with the essential knowledge and techniques.
  • Page 115 Page 3 CONDUIT REQUIREMENTS This fixture requires 2 dedicated conduit raceways at the wall control to separate the 120VAC supply lines from the 30VDC supply lines to the lighting fixture. Failure to observe this requirement will allow the migration of Electrical Magnetic Interference and will disrupt the operation of the lights. Use of approved metal conduit shall be employed throughout the fixture's wiring circuit where appli- cable.
  • Page 116 Page 4 SPECIAL USER ATTENTION The procedures described in this manual will be performed by representatives of the owner (staff or contracted service), therefore it is the responsibility WARNING of the owner to ensure that all safety precautions are followed. Only qualified and trained individuals The mounting hub must be accurately leveled within 0.1°...
  • Page 117 Page 5 SPECIAL USER ATTENTION NOTE NOTE •3/4" metal conduit and minimum 12AWG wire (3 wires per lighthead) Determine correct placement for each is required between Wall Control and Balance Mechanism (BOM)/Vertical Fixture. Support Tube (VST) on the radial arm assembly.
  • Page 118 Page 6 7/8" THREADED ROD LFS RAA HEIGHT CEILING ADJUSTABLE ARM COVER UPPER VST LOWER VST FS MOUNT LIGHT RAA SUPPORT LED5 LIGHTHEAD WALL CONTROL 2A, 250V 0 1 2 3 4 5 Fast Acting 2A, 250V 0 1 2 3 4 5 Fast Acting MAIN POWER COLOR TEMPERATURE...
  • Page 119 •If the lighthead must be set down after •In some cases Skytron does not supply the it is removed from the crate, lay it on flatscreen monitor. Please consult flatscreen moni- the foam shipping block. Do not lay it tor instructions for specific details and requirements.
  • Page 120 LFS models and 1-1/4" below the finished ceil- ing for LFSLFS models. See Mounting Structure 3. Light Radial Arm Assembly Guidelines in the back of this booklet. For Seismic Applications please contact your local SKYTRON distributors. Differences exist. NOTE •The multiple arm assemblies are easier b.
  • Page 121 Page 9 CAUTION Aurora Lightheads operate on DC VOLTAGE. The PC boards are susceptible to Static Charges even when not powered. Pay close attention to wiring diagrams, wire labeling and color codes.White wires (neutral) to lightheads must remain separate and not touch any other wire or metal parts.
  • Page 122 Page 10 b. Remove the four (4) screws from the support b. Observe the wire colors and connect the wires arm. from the radial arm to the corresponding BOM/VST wires using crimp connectors. See figure 5. c. Install the lighthead mounting collar onto the support arm and secure with the screws previously removed.
  • Page 123 Page 11 6. height Adjustable Arm Model LED5 Lighthead Install the Upper VST (longest) in the Flatscreen Radial Arm and secure with the (6) M6 a. To make it easier to install the lighthead, x 10 screws. locate the support arm of the balance mechanism so that it points inward toward the ceiling cover.
  • Page 124 Page 12 7. Flatscreen Mount NOTE a. Route all cabling or pullstring through arm as- sembly and install the Lower VST on the Height Ad- The System can support and balance a justable Arm and secure with (4) M6 x 8 screws. monitor weight up to 20 lbs.
  • Page 125 Page 13 8. Upper Flatscreen Radial Arm Stop Adjust- ment c. Rotate the upper radial arm until the stop is contacted. The Flatscreen Radial Arm has a ball stop mecha- nism that allows 340° of rotation in 30° increments. d. Remove the 2 screws securing the stop plate, Use the following procedure to set the stop loca- remove the stop plate and stop ball.
  • Page 126 Page 14 10. Wall Control NOTE •3/4" metal conduit and minimum a. Remove the front panel assembly from the wall control box for ease in wire connection. Re- 12AWG wire (3 wires per lighthead) move the (4) retaining screws. Set the front panel is required between Wall Control and assembly aside.
  • Page 127 Page 15 FIXTURE JUNCTION BOX TO LIGHTHEAD #1 2 DEDICATED CONDUIT RACEWAYS REQUIRED TO SEPARATE 120VAC INPUT SUPPLY LINES FROM 30VDC SUPPLY LINES TO LIGHT FIXTURE NEUTRAL 120VAC TO LIGHTHEAD #2 LINE INPUT FROM FACILITY GROUND TO LIGHTHEAD #1 ti n TO LIGHTHEAD #2 ti n I N D...
  • Page 128 Page 16 NOTE CAUTION •Room placement of the wall control will vary by application. Always follow current standards from the NFPA and Avoid "hanging" the front face plate NEC (National Electrical Code) for assembly. proper compliance. •The selection of anchorage fasteners Attach recess mount flange on recessed shall be determined by the engineer on applications.
  • Page 129 Page 17 FINISHED WALL NOTE: FRONT EDGE OF "BACK-BOX" 120VAC MUST BE FLUSH WITH FINISHED 30VDC WALL SURFACE 3/4" CONDUIT CONTROL BOX WITH RECESS CONDUIT MOUNT FLANGE INSTALLED CONNECTOR "BACK-BOX" DIMENSIONS (2) GROMMETS SINGLE / DUAL 8-1/2"W x 11-5/8"H x 4"D TRIPLE 10-1/2"W x 14-1/2"H x 4"D RECESS...
  • Page 130 (digital level). The test jig is similar in size, shape, and weight to the Skytron fixtures. In other words, once the test jig is installed and the proper weights have been added to simulate the product’s moment load, a reading is taken...
  • Page 131 Page 19...
  • Page 132 Page 20...
  • Page 133 Page 21...
  • Page 134 Page 22 TyPICAL WIRING DIAGRAM...
  • Page 135 Page 23...
  • Page 136 Page 24...
  • Page 137 Bill of Lading offered agents is corrected, if the transportation company by the transportation company. An example of an does not honor the claim, as long as SKYTRON applicable statement would be; "Received in good receives the full cooperation of the consignee in order except as noted"...
  • Page 138 5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 • 1.616.656.2900 • FAX 1.616.656.2906...
  • Page 139 LFS SERIES OWNERS MANUAL REV 6/08...
  • Page 141 Hub and Radial Arm Assembly ......................22 Flatscreen Bracket Assembly ......................24 Height Adjustable Arm Assembly .....................26 Original Print Date 8/07 Revised 9/07 Revised 6/08 Although current at time of publication, SKYTRON's policy of continuous development makes this manual subject to change without notice.
  • Page 142 Page 2...

  • Page 143: Optical Characteristics

    Page 3 OPTICAL CHARACTERISTICS Lighthead Model LED 5 LED 5 LED 7 LED 7 Color Temperature @ 4000K @4500K @4000K @4500K Central Illuminance E 106,490 lux 90,700 lux 133,000 lux 122,560 lux Light Field Diameter d 100mm 100mm 83mm 83mm Light Field Diameter d 200mm 200mm...

  • Page 144: Equipment Labels And Specifications

    Page 4 EQUIPMENT LABELS AND SPECIFICATIONS ATTENTION, CONSULT MANUAL FOR FURTHER INSTRUCTIONS. INDICATES SPECIAL USER ATTENTION. AC VOLTAGE FUSE TYPE 2 AMP, 250V, TIMELAG CLASS I, TYPE B EQUIPMENT- IPXO RATED. CONTINUOUS OPERATION TYPE B EQUIPMENT WARNING This equipment is intended for use by healthcare professionals only. This equipment may cause radio interference or may disrupt the operation of nearby equipment.
  • Page 145 LIGHTHEAD LABEL GRAND RAPIDS, MI · 616.656.2900 ELECTRICAL RATING CAT. NO. INPUT 30V DC BULB TYPE B1-610-38 SERIAL NO. 0000 Manufactured for SKYTRON by DAI-ICHI SHOMEI CO., LTD. TOKYO, JAPAN LED5 LED7 CAT. NO. LED5 LED7 INPUT 30VDC 30VDC 2.8A WALL CONTROL LABEL GRAND RAPIDS, MI ·...

  • Page 146: Special User Attention

    Sterilizable handles are subject to amount of care must be exercised to maintain normal wear and tear. Always examine patient safety and to keep your SKYTRON light the handles for wear or damage to ensure fixture performing at peak efficiency.
  • Page 147 For LFSLFS position the second arm in the same way on the opposite side of the table. NOTE All repairs should be made using only authorized SKYTRON replacement parts. CAUTION Use of incompatible cleaning agents will cause damage to the fixture. Avoid...

  • Page 148: Introduction

    Page 8 INTRODUCTION 345˚ CEILING VERTICAL COVER SUPPORT TUBE BALANCE MECHANISM 540˚ 540˚ 340˚ 340˚ VERTICAL 360˚ SUPPORT TUBE ROLL 360˚ 110˚ VERTICAL TRAVEL 360˚ BALANCE MECHANISM ROLL 360˚ 360˚ PITCH 360˚ Figure 1. Light Fixture Rotation Capabilities The Aurora LFS series combines flatscreen moni- The lighthead models available for use with the tor mounting with a surgical lighting system from a LFS system include LED5 AND LED7.
  • Page 149 Page 9 The Aurora series surgical lighting system from The adjustable focus mechanism which optimizes SKYTRON provides high illumination of the operat- the light output by superimposing all the light beams ing field at varying angles. Combinations of vertical into a single spot can be operated by non-sterile personnel using the lighthead mounted focus knob.

  • Page 150: Basic Lighthead Operation

    Page 10 BASIC LIGHTHEAD OPERATION RADIAL ARM ASSEMBLY VERTICAL FOCUS SUPPORT KNOB TUBE POSITIONING BALANCE HANDLE MECHANISM STERILIZABLE FOCUS / POSITIONING FOCUS HANDLE KNOB STERILIZABLE FOCUS / POSITIONING HANDLE Figure 3. Dual Lighthead Fixture Visual Checks Prior to start-up, a visual inspection of the following Use the following instructions to operate the light points must be undertaken: fixture:...
  • Page 151 (PUSH-TWIST-PULL). A distinct click can be heard NOTE when the handle is properly engaged. SKYTRON products are guaranteed c. To remove the handle, push the release for proper performance with the use of button and pull the handle out.

  • Page 152: Lighthead Positioning

    General To obtain the maximum benefit from your The lightheads can be most effectively positioned SKYTRON surgical lighting system, the following by using the following procedures: suggestions are offered as a guide for lighthead positioning. Personnel who are trained in proper 1.
  • Page 153 Page 13 Flatscreen Monitor Positioning The upper radial arm of the flatscreen monitor 3. Place the radial arm in the desired position by mount should be pre-positioned on the opposite pushing or pulling the lighthead by the positioning side of the table from the surgeon at approximately handles as you walk around the surgical table.

  • Page 154: Illumination Technique

    Page 14 ILLUMINATION TECHNIQUE Maximum illumination, shadow reduction, and pos- Tilt the lighthead to position the focus control knob sible obstruction by the surgeon or surgical staff where it can be easily reached by non-sterile are also major concerns for lighthead positioning. personnel.
  • Page 155 Page 15 Perineum In some cases such as cholecystectomies and The large diameter lighthead should be positioned total abdominal hysterectomies, the surgical cavity at the end of the table for perineal procedures. may be angled. In cases such as this, the large Locate the radial arm directly in line with the centerline lighthead should be angled so that the face of the of the table.
  • Page 156 Page 16 Dual 24" Diameter Lighthead Positioning Tilting the lightheads will give a larger light beam Fixtures containing dual 24" diameter lightheads angle. See figure 16. Final positioning and focus require some special positioning considerations. adjustments can be done by the surgeon using the The small diameter of the lightheads allows the light sterile focus/positioning handles.
  • Page 157 Page 17 Triple Lighthead Positioning Bell-Shaped Cavities Triple lighthead systems will either consist of a For most surgical procedures the lighthead will be properly focused with all the light beams converged large diameter lighthead with two 24" satellites or three 24" lightheads. There are two basic position- in one spot at the bottom of the surgical cavity.

  • Page 158: Maintenance

    Sterilization To insure proper operation and to extend the life of The sterilizable handles are constructed of heat your SKYTRON surgical lighting system, the fol- resistant, impact resistant plastic. They should be lowing preventive maintenance procedures are cleaned with mild alkaline cleaning products WITH- recommended.
  • Page 159 Page 19 LFS Height Adjustable Arm Tension Adjustment c. Check the adjustment for the flatscreen a. Check the vertical tension adjustment of the monitor pitch axis. The monitor should move freely Height Adjustable Arm for its capacity to support yet maintain its selected position without drifting. If the flatscreen monitor throughout its range of mo- an adjustment is necessary, refer to figure 20 and tion.
  • Page 160 Page 20...

  • Page 161: Service

    SKYTRON. Preventive Maintenance contracts are available through your local SKYTRON representative. To obtain service instructions, replacement parts, factory service or preventive maintenance con- tracts, contact the SKYTRON representative listed below. Or contact: SKYTRON 5085 Corporate Exchange Blvd. S.E.

  • Page 162: Hub And Radial Arm Assembly

    Page 22 1. HUB AND RADIAL ARM ASSEMBLY 111003.01mj...
  • Page 163 Page 23 1. HUB AND RADIAL ARM ASSEMBLY Item Part No. Description Qty. B2-450-03-1 JUNCTION BOX ASSEMBLY ..................1 B9-210-43 SCREW, phillips, M4 x8 w/washers ................2 B2-450-04 CEILING COVER (LFS models) .................. 1 B2-450-04-1 CEILING COVER (LFSLFS models) ................1 B2-450-05 SUPPORT HUB (LFS models) ..................

  • Page 164: Flatscreen Bracket Assembly

    Page 24 2. FLATSCREEN BRACKET ASSEMBLY W/ NYLON STOP PIN 0807.01...
  • Page 165 2. FLATSCREEN BRACKET ASSEMBLY W/ NYLON STOP PIN Page 25 Item Part No. Description Qty. B2-450-27 VST, lower ........................1 B2-450-18 SCREW, allen, countersunk, M6x12 ................8 B2-451-41 FLATSCREEN BRACKET ASSEMBLY W/ NYLON STOP PIN ........1 B2-450-49 •SHAFT, bearing ......................1 B2-450-19 •BALL, 8mm .........................

  • Page 166: Height Adjustable Arm Assembly

    Page 26 3. HEIGHT ADJUSTABLE ARM ASSEMBLY 0807.02...
  • Page 167 3. HEIGHT ADJUSTABLE ARM ASSEMBLY Page 27 Item Part No. Description Qty. B2-451-55 VST HOUSING ......................1 B2-450-70 SCREW, allen, countersunk, M5x8 ................2 B2-450-71 GUIDE, bearing ......................2 B2-450-72 LINK, right ........................1 B2-450-73 LINK, left ........................1 B2-450-74 PIN, pivot ........................
  • Page 168 Page 28 3. HEIGHT ADJUSTABLE ARM ASSEMBLY (CONTINUED) 0807.02...
  • Page 169 3. HEIGHT ADJUSTABLE ARM ASSEMBLY (CONTINUED) Page 29 Item Part No. Description Qty. B2-451-19 PLUG ..........................1 B2-450-77 SCREW, set, M4x6 ....................... 1 B2-450-09 BOLT, allen, M5x10 ..................... 1 B2-451-20 PIN, pivot ........................1 B2-451-21 COVER ......................... 1 B2-451-22 SCREW, phillips ......................A/R B2-451-23 JOINT, upper knuckle ....................
  • Page 170 5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 • 1.616.656.2900 • FAX 1.616.656.2906...
  • Page 171 INSTALLATION INSTRUCTIONS AUR SERIES SURGICAL LIGHTS TEC-B-0006 REV1 8/09...
  • Page 172 Distributed by: SKYTRON 5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 (616) 656-2900 www.skytron.us Manufactured by: DKK Dai-Ichi Shomei Co., LTD Tokyo, Japan...
  • Page 173 PHILLIPS HEAD SCREW DRIVER SLOTTED HEAD SCREWDRIVER 1/4" UTILITY KNIFE PUNCHSET 1/8" - 3/8" (2) 1/2" BOLT, 6" TO 8" LONG Although current at the time of publication, SKYTRON'S policy of continuous development makes this manual subject to change without notice.
  • Page 174 UL (Underwriters Laboratory) recognized materials. Do not turn on main power to fixture until all lightheads are installed, connections are complete and the fixture has been reviewed by a SKYTRON representative. ELECTRICAL HAZARDS EXIST! Excercise caution when working on this fixture, the installation of this fixture must be made only by qualified and authorized personnel familiar with the essential knowledge and techniques.
  • Page 175 Page 3 CONDUIT REQUIREMENTS This fixture requires 2 dedicated conduit raceways at the wall control to separate the 120VAC supply lines from the 30VDC supply lines to the lighting fixture. Failure to observe this requirement will allow the migration of Electrical Magnetic Interference and will disrupt the operation of the lights. Use of approved metal conduit shall be employed throughout the fixture's wiring circuit where appli- cable.
  • Page 176 Page 4 SPECIAL USER ATTENTION The procedures described in this manual will be performed by representatives of the owner (staff or contracted service), therefore it is the responsibility WARNING of the owner to ensure that all safety precautions are followed. Only qualified and trained individuals The mounting plate must be accurately leveled within 0.1°...
  • Page 177 Page 5 SPECIAL USER ATTENTION NOTE NOTE • Room placement of the wall control Determine correct placement for each Balance Mechanism (BOM)/Vertical will vary by application. Always follow Support Tube (VST) on the radial arm current standards from the NFPA and assembly.
  • Page 178 Page 6 MODEL IDENTIFICATION AUR5 AUR5 AUR5 AUR7 AUR7 MODEL AUR75 MODEL AUR575 1 - 30'' Diameter Lighthead 1 - 30" Diameter Lighthead 2 - 24" Diameter Lightheads 1 - 24" Diameter Lighthead MODEL AUR5 MODEL AUR7 1 - 24" Diameter Lighthead 1 - 30"...
  • Page 179 8. Wall Control 4. Vertical Support Tube(VST) INSTALLATION NOTES •Additional materials required for proper installation •The SKYTRON Surgical Lighting Fixture is nor- include Loc-Tite compound. mally shipped in two to four crates, depending on the model. A carton containing the Vertical Sup- •Aurora Series lighting fixtures require a wall...
  • Page 180 See Mounting Structure details in the back of this booklet. LIGhThEADS b. Install the SKYTRON mounting plate on the •Use extreme caution when removing threaded rods between jam nuts. The plate should the contents from the crates to pre- normally be located 1-3/8"...
  • Page 181 Page 9 WARNING b. Observe wire tags and color codes and con- The mounting plate must be accurately leveled within 0.1° to prevent lighthead nect the electrical wires from the wall control to the radial arm junction box wires. drift. SWAY CAUTION BRACING...
  • Page 182 Page 10 3. Vertical Support Tubes/Balance Mecha- nism c. Insert the vertical support tube into the radial arm receptacle. Observe any screw color codes, NOTE apply Loc-Tite to screw threads, and secure the BOM/VST assembly with the 6mm mounting screws. Determine correct placement for each Repeat procedure for any remaining BOM/VST Balance Mechanism(BOM)/Vertical...
  • Page 183 Page 11 Model AUR5 Lighthead a. To make it easier to install the lighthead, SUPPORT locate the support arm of the balance mechanism so that it points inward toward the ceiling cover. This will prevent the radial arm from moving when installing the lighthead.
  • Page 184 Page 12 5. Wall Control NOTE •3/4" metal conduit and minimum a. Remove the front panel assembly from the 12AWG wire (3 wires per lighthead) wall control box for ease in wire connection. Re- is required between Wall Control and move the (4) retaining screws.
  • Page 185 Page 13 FIXTURE JUNCTION BOX TO LIGHTHEAD #1 2 DEDICATED CONDUIT RACEWAYS REQUIRED TO SEPARATE 120VAC INPUT SUPPLY LINES FROM 30VDC SUPPLY LINES TO LIGHT FIXTURE NEUTRAL 120VAC TO LIGHTHEAD #2 INPUT LINE FROM FACILITY GROUND TO LIGHTHEAD #1 ti n TO LIGHTHEAD #2 ti n I N D...
  • Page 186 Page 14 NOTE • Room placement of the wall control d. Connect the electrical conductors from front will vary by application. Always follow face plate assembly. Observe wire markings and current standards from the NFPA and colors. Avoid undue stress on conductors and in- NEC (National Electrical Code) for ternal components.
  • Page 187 Page 15 FINISHED WALL NOTE: FRONT EDGE OF "BACK-BOX" 120VAC MUST BE FLUSH WITH FINISHED 30VDC WALL SURFACE 3/4" CONDUIT CONTROL BOX WITH RECESS CONDUIT MOUNT FLANGE INSTALLED CONNECTOR "BACK-BOX" DIMENSIONS (2) GROMMETS SINGLE / DUAL 8-1/2"W x 11-5/8"H x 4"D TRIPLE 10-1/2"W x 14-1/2"H x 4"D RECESS...
  • Page 188 Page 16...
  • Page 189 Page 17...
  • Page 190 Page 18...
  • Page 191 Page 19...
  • Page 192 3/4" support rods located for total support of light, all labor and materials for fabrication supplied by General Contractor. 3/4" nuts and washers for support of SKYTRON mounting plate supplied by contractor (8 ea. required). The mounting structure must be attached to structural ceiling and BRACED TO ALLOW NO TWISTING OR LATERAL MOTION and shall be designed not to provide a degree of rotation greater than two-tenths of a degree at the mounting plate.
  • Page 193 3/4" support rods located for total support of light, all labor and materials for fabrication supplied by General Contractor. 3/4" nuts and washers for support of SKYTRON mounting plate supplied by contractor (8 ea. required). The mounting structure must be attached to structural ceiling and BRACED TO ALLOW NO TWISTING OR LATERAL MOTION and shall be designed not to provide a degree of rotation greater than two-tenths of a degree at the mounting plate.
  • Page 194 LATERAL MOTION and shall be designed not to provide a degree of rotation greater than two-tenths of a degree at the mounting plate. 3/4" metal conduit and minimum 12AWG wire size (3 wires per lighthead) required between fixture and SKYTRON supplied wall control. All metal conduit, wiring, and other electrical materials as well as installation labor for such materials associated with the installation of the SKYTRON surgical light to be provided by Electrical Contractor.
  • Page 195 Bill of Lading offered agents is corrected, if the transportation company by the transportation company. An example of an does not honor the claim, as long as SKYTRON applicable statement would be; "Received in good receives the full cooperation of the consignee in order except as noted"...
  • Page 196 5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 • 1.616.656.2900 • FAX 1.616.656.2906...
  • Page 197 OPERATORS MANUAL AUR SERIES SURGICAL LIGHTS TEC-B-0003 REV9 3/10...
  • Page 199 8022 AD Zwolle THE NETHERLANDS www.skytron.us Manufactured by: DKK Dai-Ichi Shomei Co., LTD 32-26 Sakashita 1-Chome, Itabashi- Ku, Tokyo 174-0043 JAPAN Although current at the time of publication, SKYTRON'S policy of continuous development makes this manual subject to change without notice.

  • Page 200: Equipment Labels And Specifications

    Page 2 EQUIPMENT LABELS AND SPECIFICATIONS WARNING This equipment is intended for use by healthcare professionals only. This equipment may cause radio interference or may disrupt the operation of nearby equipment. It may be necesssary to take mitigation measures, such as re-orienting or relocating the lighthead or shielding the location.
  • Page 201 Page 3 EQUIPMENT LABELS AND SPECIFICATIONS ATTENTION, CONSULT MANUAL FOR FURTHER INSTRUCTIONS. INDICATES SPECIAL USER ATTENTION. INDICATES DANGEROUS VOLTAGE 100-240V~, 50/60Hz AC VOLTAGE FUSE TYPE 2 AMP, 250V, TIMELAG IPXO RATED, CONTINUOUS OPERATION CERTIFIED BY ETL TO THESE STANDARDS: Medical Electrical Equipment: Part 1: General Requirements for Safety - UL 60601-1 (1st Ed., 25-Apr-03, Rev 26-Apr-06);...
  • Page 202 LED SOURCE SAFETY FUSE 2A x2 TIMELAG SERIAL NO. 0000 SERIAL NO. 0001 Manufactured for SKYTRON by DAI-ICHI SHOMEI CO., LTD. TOKYO, JAPAN Manufactured for SKYTRON by DAI-ICHI SHOMEI CO., LTD. TOKYO, JAPAN CAT. NO. AUR5 AUR7 INPUT 30VDC 30VDC 3.8A...

  • Page 203: Special User Attention

    Be sure sterile handle is properly se- tain patient safety and to keep your SKYTRON cured before using the lighthead. An light fixture performing at peak efficiency.
  • Page 204 Page 6 SPECIAL USER ATTENTION NOTE SKYTRON products are guaranteed WARNING for proper performance with the use of genuine SKYTRON CENTER FOCUS Do not look directlyinto the surgical HANDLES. After market competitive light or place highly reflective surfaces handles and other disposable handles in the path of the light beam.

  • Page 205: Model Identification

    Page 7 MODEL IDENTIFICATION MODEL IDENTIFICATION AUR5 AUR5 AUR5 AUR7 AUR7 MODEL AUR575 MODEL AUR75 1 - 30" Diameter Lighthead 1 - 30'' Diameter Lighthead 2 - 24" Diameter Lightheads 1 - 24" Diameter Lighthead For camera ready models refer to Precision HD Camera System manual (TEC-B-0008) REV0 and later...

  • Page 206: Introduction

    Page 8 INTRODUCTION CEILING COVER VERTICAL SUPPORT TUBE 110° 360° VERTICAL TRAVEL ROLL BALANCE 360° MECHANISM PITCH 360° PITCH 360° 360° 360° Figure 1. Light Fixture Rotation Capabilities The Aurora II series surgical light is indicated for all The lights consist of several modules containing types of surgical procedures.
  • Page 207 Page 9 Light model combinations are available with one, All of the lightheads also have a multi-function two or three lightheads providing high illumination center handle that is removable and sterilizable. of the operating field at varying angles. Combina- The handle allows focus control, lighthead position- tions of vertical positioning and multiple rotational ing and intensity adjustment.

  • Page 208: Basic Lighthead Operation

    Page 10 BASIC LIGHTHEAD OPERATION RADIAL ARM ASSEMBLY VERTICAL SUPPORT TUBE FOCUS KNOBS BALANCE POSITIONING MECHANISM HANDLES STERILIZABLE FOCUS/POSITIONING HANDLES Figure 3. Dual Lighthead Fixture Visual Checks Use the following instructions to operate the light Prior to start-up, a visual inspection of the following fixture: points must be undertaken: 1.
  • Page 209 (PUSH-TWIST-PULL). A distinct click can be heard when the handle is properly engaged. NOTE c. To remove the handle, push the release SKYTRON products are guaranteed button and pull the handle out. for proper performance with the use of genuine SKYTRON CENTER FOCUS HANDLES.

  • Page 210: Lighthead Positioning

    General To obtain the maximum benefit from your The lightheads can be most effectively positioned SKYTRON surgical lighting system, the following by using the following procedures: suggestions are offered as a guide for lighthead positioning. Personnel who are trained in proper 1.
  • Page 211 Page 13 ABDOMINAL RADIAL ARM 90° CHEST PELVIC 45° 45° 90° 180° 180° ORTHO NEURO OB/GYN EENT DOCTOR SIDE OF TABLE Figure 8. Main Lighthead Radial Arm Positioning Figure 7. 3. Place the radial arm in the desired position by 5.

  • Page 212: Illumination Technique

    Page 14 ILLUMINATION TECHNIQUE Maximum illumination, shadow reduction, and pos- Tilt the lighthead to position the focus control knob sible obstruction by the surgeon or surgical staff are where it can be easily reached by non-sterile per- also major concerns for lighthead positioning. The sonnel.
  • Page 213 Page 15 Perineum The large diameter lighthead should be positioned at the end of the table for perineal procedures. Lo- cate the radial arm directly in line with the centerline of the table. Once the surgeon has assumed a seated position, the lighthead can be pulled down, angled, and adjusted to provide the necessary il- lumination over the surgeon’s head and shoulders.
  • Page 214 Page 16 Dual 24" Diameter Lighthead Positioning 30° Fixtures containing dual 24" diameter lightheads require some special positioning considerations. The small diameter of the lightheads allows the light source to be more easily obstructed by the surgical staff. It is very important that the surgical site remain illuminated even though the head and hands of the surgeon and the surgical staff may be directly in the central light beam path.
  • Page 215 Page 17 120° 120° 30° LIGHT BEAMS 30° 30° FOCAL BELL SHAPED POINT CAVITY 120° Figure 16. Figure 17. When an angled cavity is to be illuminated, at least Beyond the focal point, the light beams spread out one of the lightheads should be positioned to be like an inverted cone and will more evenly spread perpendicular to the bottom of the cavity.

  • Page 216: Maintenance

    Page 18 MAINTENANCE General To insure proper operation and to extend the life of your SKYTRON surgical lighting system, the following preventive maintenance procedures are • Avoid personal injury. Do not attempt to clean recommended. lighthead unless power is turned off at wall control.
  • Page 217 Aurora II Maintenance Manual. The end of the useful life of the product is when the product can no longer be serviced to comply with IEC standards as determined by a SKYTRON authorized service representative. Or contact: SKYTRON 5085 Corporate Exchange Blvd.

  • Page 218: Optical Characteristics

    Page 20 OPTICAL CHARACTERISTICS Lighthead Model AUR 5 AUR 5 AUR 7 AUR 7 Color Temperature @ 4000K @4500K @4000K @4500K Central Illuminance E 126,100 lux 112,400 lux 159,800 lux 139,000 lux Light Field Diameter d 156mm 156mm 164mm 164mm Light Field Diameter d 89mm 89mm...
  • Page 220 5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 • 616.656.2900 • FAX 616.656.2906...
  • Page 221 PARTS CATALOG AUR SERIES SURGICAL LIGHT TEC-B-0004 REV6 6/10...
  • Page 223 120V~240V AC OUTPUT 30V DC SAFETY FUSE TIMELAG SERIAL NO. 0000 Manufactured for SKYTRON by DAI-ICHI SHOMEI CO., LTD. TOKYO, JAPAN Although current at time of publication, SKYTRON’s policy of continuous development makes this manual subject to change without notice.
  • Page 224 Page 2 1.Radial Arm Assembly ..........page 8 2. AUR5/7 LED Pod Assembly ......... page 10 AUR-5/7 3.Focus Mechanism Assembly .......page 12 4. Balance Mechanism Assembly, AUR5 ....page 14 AUR-5 AUR-7...
  • Page 225 Page 3 5.Balance Mechanism Assembly, AUR7 ....page 16 6. Lighthead Yoke Assembly, AUR5 ......page 18 7.Lighthead Yoke Assembly, AUR7 ......page 20 8. Lighthead Components, AUR5 ......page 22...
  • Page 226 Page 4 9.Lighthead Components, AUR7 ......page 24 10. Lighthead Assembly, AUR5 ........ page 26 11.Lighthead Assembly, AUR7 ........page 28 12. Balance Mechanism Assembly, AUR5TV ... page 30...
  • Page 227 Page 5 13. Balance Mechanism Assembly, AUR7TV ..page 32 14. Lighthead Yoke Assembly, AUR5TV ....page 34 15. Lighthead Yoke Assembly, AUR7TV ....page 36 16. Lighthead Components, AUR5TV ...... page 38...
  • Page 228 Page 6 17. Lighthead Components, AUR7TV .....page 40 18. Lighthead Assembly, AUR5TV ......page 42 19. Lighthead Assembly, AUR7TV ......page 44 20. AUR Wall Control ..........page 46...
  • Page 229 Page 7 21.AUR Stand Model Base Assembly .....page 48 22.AUR Stand Model Support Post Assembly ..page 50...
  • Page 230 Page 8 RADIAL ARM ASSEMBLY 1. RADIAL ARM ASSEMBLY AUR5/7 013009.01mj...
  • Page 231 VST SCREW, M6 x 12 ..................... A/R ----- RADIAL ARM ......................A/R B2-410-12 COVER, rubber ......................A/R B2-410-16 RING, ceiling cover spacer ..................1 B2-710-13 CONNECTOR, D-sub., female................. A/R B2-710-14 CONNECTOR, D-sub., male ..................A/R B2-410-14 LABEL, “SKYTRON”, Radial Arm ................2...
  • Page 232 Page 10 LED POD ASSEMBLY 2. AUR5/7 LED POD ASSEMBLY 013009.19mj...
  • Page 233 Page 11 2. AUR5/7 LED POD ASSEMBLY Item Part No. Description Qty. B1-710-00 REFLECTOR/LED ASSEMBLY, AUR5, VSRD ............. 5 B1-710-01 REFLECTOR/LED ASSEMBLY, AUR7, VSRD ............. 7 B1-710-53 • SCREW ........................7/5 ----- • CONNECTOR ASSEMBLY ..................A/R B1-710-54 • RETAINER ......................7/5 B9-610-47 PIN, cotter .........................
  • Page 234 Page 12 3. FOCUS MECHANISM ASSEMBLY FOCUS MECHANISM ASSEMBLY AUR5 AUR7 013009.18mj...
  • Page 235 Page 13 3. FOCUS MECHANISM ASSEMBLY Item Part No. Description Qty. B9-610-42 LABEL, focus control....................1 B9-610-41 SCREW, M4 x 12 ......................1 B1-610-34 KNOB, focus ........................ 1 B1-010-37 SCREW, set, M4 x 8 ....................2 B9-610-40 WASHER, wave ......................1 B9-610-35 SUPPORT, focus shaft ....................
  • Page 236 Page 14 AUR-5 BALANCE MECHANISM ASSEMBLY 4. BALANCE MECHANISM ASSEMBLY, AUR5 013009.16mj...
  • Page 237 Page 15 4. BALANCE MECHANISM ASSEMBLY, AUR5 Item Part No. Description Qty. B3-610-12 BALANCE MECHANISM ASSEMBLY, AUR5 ............A/R B9-310-06 SCREW, set ......................A/R B3-310-01 VERTICAL SUPPORT TUBE ................... A/R B3-210-05 BRUSH BLOCK, VST....................1 B3-310-13 MOUNT, brush block ....................1 B3-210-04 SLIP RING ........................

  • Page 238: Balance Mechanism Assembly, Aur7

    Page 16 AUR-7 BALANCE MECHANISM ASSEMBLY 5. BALANCE MECHANISM ASSEMBLY, AUR7 013009.17mj...
  • Page 239 Page 17 5. BALANCE MECHANISM ASSEMBLY, AUR7 Item Part No. Description Qty. B3-610-03 BALANCE MECHANISM ASSEMBLY, AUR7 ............A/R B9-310-06 SCREW, set ......................A/R B3-310-01 VERTICAL SUPPORT TUBE ................... A/R B3-710-33 BRUSH BLOCK, BOM ....................1 B3-310-13 MOUNT, brush block ....................1 B3-210-04 SLIP RING ........................

  • Page 240: Lighthead Yoke Assembly, Aur5

    AUR-5 YOKE Page 18 6. LIGHTHEAD YOKE ASSEMBLY, AUR5 013009.14mj...
  • Page 241 Page 19 6. LIGHTHEAD YOKE ASSEMBLY, AUR5 Item Part No. Description Qty. B9-310-60 SCREW, set ......................... 2 B1-610-13 NUT ..........................1 B9-610-04 WASHER, wave ......................3 B1-610-60 BEARING, needle ......................1 B1-610-09 BEARING BODY ......................1 B1-610-61 BEARING, needle ......................1 B1-610-05 WASHER, wear ......................

  • Page 242: Lighthead Yoke Assembly, Aur7

    Page 20 7. LIGHTHEAD YOKE ASSEMBLY, AUR7 AUR-7 YOKE 31 31 013009.15mj...
  • Page 243 Page 21 7. LIGHTHEAD YOKE ASSEMBLY, AUR7 Item Part No. Description Qty. B1-610-07 COLLAR AND BEARING SHAFT ................1 B1-610-04 BEARING ........................1 B3-610-11 WASHER ........................1 B1-610-06 BEARING ........................1 B1-230-19 SCREW, brake ......................1 B1-610-01 YOKE ........................... 1 B1-610-10 BEARING ........................

  • Page 244: Lighthead Components, Aur5

    Page 22 8. LIGHTHEAD COMPONENTS, AUR5 AUR-5 LIGHTHEAD COMPONENTS 013009.10mj...
  • Page 245 Page 23 8. LIGHTHEAD COMPONENTS, AUR5 Item Part No. Description Qty. B4-242-23 SCREW, M4 x 12 ..................... A/R B9-610-18 MOUNT ........................1 B9-610-15 WASHER, wear ......................1 B9-610-14 SCREW, self-tapping, M3 x 8 .................. A/R B1-610-33 FOCUS RING ......................1 B1-610-32 GEAR RACK AND PIVOT ....................
  • Page 246 Page 24 9. LIGHTHEAD COMPONENTS AUR7 AUR-7 LIGHTHEAD COMPONENTS 013009.12mj...
  • Page 247 Page 25 9. LIGHTHEAD COMPONENTS AUR7 Item Part No. Description Qty. B9-610-19 SCREW, M3 x 6 ....................... A/R B1-710-32 CIRCUIT BOARD 5B ....................1 B1-710-38 CIRCUIT BOARD 5A ....................1 B1-710-31 MOUNT, circuit board ....................1 B9-610-50 SCREW, M4 x 15 ......................2 B9-610-16 BRACKET, mount, circuit board ...................
  • Page 248 Page 26 AUR-5 LIGHTHEAD ASSEMBLY 10. LIGHTHEAD ASSEMBLY, AUR5 062410.11mj...
  • Page 249 Page 27 10. LIGHTHEAD ASSEMBLY, AUR5 Item Part No. Description Qty. B1-710-28 TOP COVER, AUR5 ..................... 1 B1-610-52 COVER, LED5, AUR5 ....................1 B1-610-55 RETAINER ....................... A/R B9-610-72 SCREW ........................A/R B1-710-48 WEIGHT, AUR5 ......................1 B1-610-56 CAP .......................... A/R B1-610-57 RETAINER, top cover ....................
  • Page 250 Page 28 AUR-7 LIGHTHEAD ASSEMBLY 11. LIGHTHEAD ASSEMBLY, AUR7 062410.13mj...
  • Page 251 Page 29 11. LIGHTHEAD ASSEMBLY, AUR7 Item Part No. Description Qty. B1-710-34 TOP COVER, AUR7 ..................... 1 B1-610-51 COVER, LED7, AUR7 ....................1 B1-610-56 CAP .......................... A/R B1-610-57 RETAINER, top cover ....................A/R B1-610-18 TRIM SEAL, AUR7 ....................... 1 B1-710-52 FRONT FACE, AUR7 ....................
  • Page 252 Page 30 AUR-5TV BALANCE MECHANISM ASSEMBLY 12. BALANCE MECHANISM ASSEMBLY, AUR5TV 013009.02mj...
  • Page 253 Page 31 12. BALANCE MECHANISM ASSEMBLY, AUR5TV Item Part No. Description Qty. B3-710-45 BALANCE MECHANISM ASSEMBLY, AUR5TV ............A/R B9-310-06 SCREW, set ......................A/R B3-710-12 VERTICAL SUPPORT TUBE, TV ................1 B3-710-35 TV VST BRUSH BLOCK ASSEMBLY, includes items 3,4,5,6,7,8 & 9 ......1 B1-710-05 NUT ..........................
  • Page 254 Page 32 AUR-7TV BALANCE MECHANISM ASSEMBLY 13. BALANCE MECHANISM ASSEMBLY, AUR7TV 013009.03mj...
  • Page 255 Page 33 13. BALANCE MECHANISM ASSEMBLY, AUR7TV Item Part No. Description Qty. B3-710-46 BALANCE MECHANISM ASSEMBLY, AUR7TV ............A/R B9-310-06 SCREW, set ......................A/R B3-710-10 VERTICAL SUPPORT TUBE, TV ................A/R B3-710-35 TV VST BRUSH BLOCK ASSEMBLY, includes items 3,4,5,6,7,8 & 9 ......1 B3-710-18 NUT ..........................
  • Page 256 AUR-5TV YOKE Page 34 14. LIGHTHEAD YOKE ASSEMBLY, AUR5TV 013009.04mj...
  • Page 257 Page 35 14. LIGHTHEAD YOKE ASSEMBLY, AUR5TV Item Part No. Description Qty. B9-310-60 SCREW, set ......................A/R B1-610-13 NUT ..........................2 B9-610-04 WASHER, wave ......................6 B1-610-60 BEARING, needle ......................2 B1-610-09 BEARING BODY ......................1 B1-610-61 BEARING, needle ......................2 B1-610-05 WASHER, wear ......................
  • Page 258 Page 36 LIGHTHEAD YOKE ASSEMBLY, AUR-7TV 15. LIGHTHEAD YOKE ASSEMBLY, AUR7TV 013009.05mj...
  • Page 259 Page 37 15. LIGHTHEAD YOKE ASSEMBLY, AUR7TV Item Part No. Description Qty. B1-610-07 COLLAR AND BEARING SHAFT ................1 B1-610-04 BEARING ........................1 B3-610-11 WASHER ........................1 B1-610-06 BEARING ........................1 B1-230-19 SCREW, brake ......................1 B1-610-01 YOKE ........................... 1 B1-610-10 BEARING ........................
  • Page 260 Page 38 16. LIGHTHEAD COMPONENTS, AUR5TV AUR-5TV LIGHTHEAD COMPONENTS 013009.06mj...
  • Page 261 Page 39 16. LIGHTHEAD COMPONENTS, AUR5TV Item Part No. Description Qty. B4-242-23 SCREW, M4 x 12 ..................... A/R B9-610-18 MOUNT ........................1 B9-610-15 WASHER, wear ......................1 B9-610-14 SCREW, self-tapping, M3 x 8 .................. A/R B1-610-33 FOCUS RING ......................1 B1-610-32 GEAR RACK AND PIVOT ....................
  • Page 262 Page 40 AUR-7TV LIGHTHEAD COMPONENTS 17. LIGHTHEAD COMPONENTS, AUR7TV 013009.08mj...
  • Page 263 Page 41 17. LIGHTHEAD COMPONENTS, AUR7TV Item Part No. Description Qty. B9-611-25 CORE (middle) ......................A/R B9-611-26 CORE (small) ......................A/R B9-610-19 SCREW, M3 x 6 ....................... A/R B1-710-38 CIRCUIT BOARD, 5A....................1 B1-710-32 CIRCUIT BOARD, 5B....................1 B1-710-25 CIRCUIT BOARD, TV....................1 B1-710-31 MOUNT, circuit board ....................
  • Page 264 Page 42 AUR-5TV LIGHTHEAD ASSEMBLY 18. LIGHTHEAD ASSEMBLY, AUR5TV 013009.07mj...
  • Page 265 Page 43 18. LIGHTHEAD ASSEMBLY, AUR5TV Item Part No. Description Qty. B1-610-52 COVER, LED5, AUR5 ....................1 B1-710-29 WEIGHT, AUR5 ......................1 B1-610-55 RETAINER ....................... A/R B9-610-72 SCREW ........................A/R B1-610-56 CAP .......................... A/R B1-610-57 RETAINER, top cover ....................A/R B1-710-30 RING POD, AUR5 ......................
  • Page 266 Page 44 19. LIGHTHEAD ASSEMBLY, AUR7TV AUR-7TV LIGHTHEAD ASSEMBLY 013009.09mj...
  • Page 267 Page 45 19. LIGHTHEAD ASSEMBLY, AUR7TV Item Part No. Description Qty. B1-610-51 COVER, LED7, AUR7 ....................1 B1-710-35 WEIGHT, AUR7TV ....................... 1 B1-610-55 RETAINER ....................... A/R B9-610-72 SCREW ........................A/R B1-610-56 CAP .......................... A/R B1-610-57 RETAINER, top cover ....................A/R B1-710-36 RING POD, AUR7, 7TV ....................
  • Page 268 Page 46 AUR WALL CONTROL 20. AUR WALL CONTROL 19 18 013009.20mj...
  • Page 269 Page 47 20. AUR WALL CONTROL Item Part No. Description Qty. B9-310-07 FLANGE, recess mount, single or dual ..............A/R B9-310-08 FLANGE, recess mount, triple ................. A/R B9-210-40 SCREW, flange mounting .................... 8 B9-210-41 SCREW, cover mounting ..................... 4 B9-210-09 COVER, electrical access ....................
  • Page 270 Page 48 21. AUR STAND MODEL BASE ASSEMBLY 091807.01mj...
  • Page 271 Page 49 21. AUR STAND MODEL BASE ASSEMBLY Item Part No. Description Qty. B9-610-59 TOUCH PAD, dimmer control assembly ............... 1 B9-611-22 COVER, base ....................... 4 B4-242-49 NUT ..........................4 B9-610-85 BASE ........................... 1 B4-242-50 WASHER, lock ......................4 B4-341-32 CASTER ........................
  • Page 272 Page 50 22. AUR STAND MODEL SUPPORT POST ASSEMBLY 091807.02mj...
  • Page 273 Page 51 22. AUR STAND MODEL SUPPORT POST ASSEMBLY Item Part No. Description Qty. B9-210-28 SCREW, phillips, M4 x 8 ....................2 B3-210-04 SLIP RING ........................1 B4-342-52 MOUNT, slip ring ......................1 B9-611-05 SCREW, phillips, flathead, M4 x 8 ................A/R B9-611-06 SUPPORT ARM ......................
  • Page 274 5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 • 616.656.2900 • FAX 616.656.2906...
  • Page 275 MAINTENANCE MANUAL AUR SERIES SURGICAL LIGHTS TEC-B-0007 REV1 1/10...
  • Page 277 5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 (616) 656-2900 www.skytron.us Manufactured by: DKK Dai-Ichi Shomei Co., LTD Tokyo, Japan Although current at the time of publication, SKYTRON’S policy of continuous development makes this manual subject to change without notice.
  • Page 278 Page 2...
  • Page 279 Page 3 OPTICAL CHARACTERISTICS Lighthead Model AUR 5 AUR 5 AUR 7 AUR 7 Color Temperature @ 4000K @4500K @4000K @4500K Central Illuminance E 126,100 lux 112,400 lux 159,800 lux 139,000 lux Light Field Diameter d 156mm 156mm 164mm 164mm Light Field Diameter d 89mm 89mm...

  • Page 280: Equipment Labels And Specifications

    Page 4 EQUIPMENT LABELS AND SPECIFICATIONS ATTENTION, CONSULT MANUAL FOR FURTHER INSTRUCTIONS. INDICATES SPECIAL USER ATTENTION. INDICATES DANGEROUS VOLTAGE 100V~240V, 50/60Hz AC VOLTAGE FUSE TYPE 2 AMP, 250V, TIMELAG CLASS I, TYPE B EQUIPMENT- IPXO RATED. CONTINUOUS OPERATION TYPE B EQUIPMENT WARNING CAUTION:...
  • Page 281 LED SOURCE SAFETY FUSE 2A x2 TIMELAG SERIAL NO. 0000 SERIAL NO. 0001 Manufactured for SKYTRON by DAI-ICHI SHOMEI CO., LTD. TOKYO, JAPAN Manufactured for SKYTRON by DAI-ICHI SHOMEI CO., LTD. TOKYO, JAPAN CAT. NO. AUR5 AUR7 INPUT 30VDC 30VDC 3.8A...

  • Page 282: Section I Maintenance

    1-1. General 1-3. Preventive Maintenance Procedures To ensure proper operation and extend the life of The following procedures should be done semi- your SKYTRON surgical lighting fixture, the fol- annually or sooner as needed. lowing preventive maintenance procedures are recommended.

  • Page 283: Led Module Changing

    Page 7 1-4. LED Module Changing To replace a module, use the following proce- dure: a. Remove the screws securing the top cover and remove the top cover. See figure 1-1. REMOVE SCREWS REMOVE TOP Figure 1-3. d. Install new module in reverse order of re- moval.

  • Page 284: Focus Adjustment

    Page 8 1-5. Focus Adjustment As part of normal Preventive Maintenance, the lighthead focus adjustment should be checked. b. Adjust the focus control to check that all beam If an adjustment is necessary, use the following patterns will converge on a single spot anywhere procedures: from two to six feet from lighthead face.

  • Page 285: General

    Page 9 SECTION II POSITIONING AXES ADJUSTMENT 2-1. General As a part of normal preventive maintenance, all fixture rotation axes adjustments should be checked and adjusted as necessary. Refer to figure 2-1 for location of desired check or adjustment procedure. CEILING COVER (MOUNTING HUB) RADIAL ARM...

  • Page 286: Lighthead Pitch Adjustment

    Page 10 2-2. Lighthead Pitch Adjustment a. Check the pitch axis tension of each lighthead by moving it through its full range of motion. See figure 2-2. PIN PUNCH HOLE YOKE SCREW (2) Figure 2-2. Lighthead Pitch Figure 2-3. Lighthead Pitch Adjustment b.

  • Page 287: Model 7 Lighthead Roll Adjustment

    Page 11 2-3. Model 7 Lighthead Roll Adjustment a. Check the roll axis tension of the model 7 lighthead by moving it through its full 360° range of travel. See figure 2-4. ADJUSTMENT HOLE YOKE Figure 2-5. Model 7 Roll Adjustment Figure 2-4.

  • Page 288: Model 5 Lighthead Roll Adjustment

    Page 12 2-4. Model 5 Lighthead Roll Adjustment a. Check the roll axis tension of the model 5 lighthead by moving it through its full 360° range of travel. See figure 2-6. PUNCH HOLE SUPPORT SET SCREW (2) YOKE Figure 2-6. Model 5 Lighthead Roll Figure 2-7.

  • Page 289: Vertical Travel Tension Adjustment

    Page 13 COVER 2-5. Vertical Travel Tension Adjustment PLATE PUNCH a. Check the adjustment of the Balance Mecha- nism for its capacity to support the lighthead throughout its range of vertical motion. See figure 2-8. ADJUSTMENT SLOT Figure 2-9. Vertical Travel Adjustment e.
  • Page 290 Page 14 CHROME PLUG b. The lighthead should maintain its position without drifting, yet move freely around the Bal- PUNCH ance Mechanism. Normally this adjustment is cor- rect from the factory and does not change. If the lighthead drifts, the most likely cause is an unlevel PENCIL mounting plate.

  • Page 291: Radial Arm Horizontal Rotation Axis

    Normally this adjustment is correct from the factory service or preventive maintenance con- factory and does not change. If the Radial Arms tracts, contact the SKYTRON representative listed drift, the most probable cause is an unlevel mount- below. ing plate.
  • Page 292 Page 16...
  • Page 294 5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 • 616.656.2900 • FAX 616.656.2906...
  • Page 295 HANDLE CAMERA SYSTEM OWNERS MANUAL TEC-B-0008 REV3 3/10...
  • Page 297 Grand Rapids, MI 49512 (616) 656-2900 www.skytron.us THE NETHERLANDS Manufactured by: DKK Dai-Ichi Shomei Co., LTD 32-26 Sakashita 1-Chome, Itabashi- Ku, Tokyo 174-0043 JAPAN Although current at the time of publication, SKYTRON’S policy of continuous development makes this manual subject to change without notice.

  • Page 298: Equipment Labels

    RISK OF ELECTRIC SHOCK DO NOT OPEN AVERTISSEMENT Risque de choc électrique n'ouvrez pas GRAND RAPIDS, MI · 616.656.2900 CAMERA CONTROLLER 100-240V~,50/60Hz ELECTRICAL RATING 100-240V~,50/60Hz INPUT 100-240V~ 0.5A 50/60Hz PART NUMBER B1-710-59 SERIAL NO. 0000 Manufactured for SKYTRON by DAI-ICHI SHOMEI CO., LTD.TOKYO,JAPAN...

  • Page 299: Camera Control Unit Safety Instructions

    The end of the useful life of the product is when the product can no longer be serviced to comply with IEC standards as determined by a SKYTRON authorized service representative. Ultimate disposal of this product should be handled according to all...

  • Page 300: Special User Attention

    Page 4 SPECIAL USER ATTENTION To help assure the highest degree of operating safety for user and patient, SKYTRON has pro- vided precautionary instructions throughout this CAUTION manual. Make sure Main Power Switch on the As with the operation of any surgical light, all...

  • Page 301: Introduction

    Page 5 INTRODUCTION SKYTRON’S Precision HD Handle Camera System provides HD quality video to camera ready lightheads. The Sony single chip camera provides quality levels that are comparable to many 3 chip systems. The system design permits transport from room to room, wherever other Precision HD camera ready lightheads are available.

  • Page 302: Installation

    Page 6 INSTALLATON Camera Installation Camera Removal To remove the camera assembly from the lighthead, CAUTION hold the camera firmly, and press the camera re- lease button on the lighthead attachment ring (fig- Make sure Main Power Switch on the ure 3).

  • Page 303: Counterweight

    Page 7 Counterweight COVER LOCKING The counterweight must be installed to maintain PINS the proper weight required to balance the lighthead LIGHTHEAD when the camera is not installed. ATTACHMENT RING Install the counterweight in the lighthead and en- sure that it is fully engaged by pulling and slightly turning it.

  • Page 304: Operation

    Page 8 Operation Camera Control Unit Configuration All parts of the camera system are suitable for use 1. Attach the Cable from the connector on the within the patient area. faceplate to the camera control unit (CCU). See figure 7. To ensure patient safety, do not touch any com- ponent of the system and the patient simultane- ously.

  • Page 305: Camera Control Unit

    Page 9 Camera Control Unit ZOOM - controls the image size. To make the The Camera Control Unit provides controls for camera rotation, manual or automatic adjustment of subject larger, press the button. To make the Iris (Aperture), Zoom, Focus and One Push White subject smaller, press the button.
  • Page 306 Page 10 The Handle Camera system consists of a Lighthead handle mounted, super compact color HD camera with a 120X zoom (10X Optical, 12X Digital) with a high speed, auto focus lens and flexible outputs for video conferencing, broadcasting and point-of-view (POV) applications.v SPECIFICATIONS: Image Sensor Iris...

  • Page 307: System Components

    Page 11 SYSTEM COMPONENTS...
  • Page 308 Page 12 PRECISION HD CAMERA SYSTEM...

  • Page 309: Damaged Shipment Claim Procedure

    Some of the papers needed for filing a claim are in the hands of the consingnee after the ship- ments will automatically give grounds for starting ment has been received. If SKYTRON must file a a claim. claim, we will request these papers by name from...
  • Page 310 5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 • 1.616.656.2900 • FAX 1.616.656.2906...

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