ELGO Electronic GMIX2 Series Operating Manual page 14

Magnetic incremental linear encoder for large measuring distances
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7.2.2
Handling
In order to avoid tension in the tape, it must not be stretched, compressed or twisted. It should be stored with the
magnetized plastic tape to the outside. The minimum bending radius is 150 mm.
Figure 6: Handling
7.2.3
Processing hint for the gluing of magnetic tapes
Surface-Preparation: In order to guarantee optimal adhesion, all anti-adhesive contamination (e.g. oil, grease,
dust, separating agents) has to be removed using solvents with residue-free evaporation.
Suitable agents are ketones or alcohols. Typical solvents for cleaning the surface are a 50/50 isopropyl alco-
hol/water mixture or heptane. Those agents are offered by Loctite and 3M among others as surface cleaners.
When using solvents, always observe the manufacturer instructions! If the surface is copper, brass etc., it should
be sealed to avoid oxidation.
Contact-Pressure: The strength of the adhesion is directly dependent on the contact the adhesive can form with
the surface. Therefore it is important to use as much pressure as possible when gluing the tape, possibly by us-
ing aids such as draw rolls. The optimum contact pressure is 4...5 kg/cm
Gluing temperature: The optimal gluing temperature is between + 18° C and 30° C. Avoid colder sticking sur-
faces than + 10°C, because in this case the adhesive becomes too hard and perhaps a sufficient immediate
adhesion is hardly to achieve. After proper sticking, the stability of the connection is ensured also when the tem-
perature is below zero. The final tackiness of a sticking is from experience reached after approximately 72 hours
(at + 21° C). For gluing use only the supplied adhesive tape.
7.2.4
Cutting and Gluing
Before starting the gluing process, both the magnetic and the cover tape have to be cut to the required length
Length cover tape = measuring length + sensor length + 50mm (end caps)
NOTE!
When sticking the magnetic tape pay attention to the markings on the tape and the Sensor.
Improper installation does not provide the correct values. A already glued magnetic tape is
destroyed after the removal, and cannot be used again. Note also the direction of counting
of the measuring system.
Preferably the magnetic tape should be glued close to an edge or into a groove, which
should be deep enough to embed the magnetic tape and the cover tape.
When unprotected, the cover tape may peel off!
Therefore: Use tape end caps ( 9.1) or let the cover tape overlap the end of the magnetic
tape and fix it with a screw.
Magnetized
plastic tape
Steel tape
- 14 -
Installation and First Start-Up
2
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