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June 2003
1.1 O
VERVIEW
IMPORTANT!
Read this entire section before attempting to install or run the APC. Serious injury or dam-
age to the machine could result from not following these procedures.
The HAAS Automatic Pallet Changer (APC) is used to automatically load and unload pallets into a HAAS VF-3
or VF-4. The APC is controlled by the VMC control, and uses the same air and power supplies. A simple M
code (M50) is all that is required to change pallets.
The APC assembly consists of the base, which serves as the “home” position for the two pallets, and a receiver
assembly, which is bolted to the VMC table and holds the pallets in place during machining operations. The
VMC unit contains air lines for clamping pallets, and a special automatic door in the side of the VMC enclosure
allows for loading and unloading of pallets. The APC has its own operator's panel, which includes CYCLE
START, FEED HOLD, PALLET READY, and EMERGENCY STOP buttons.
The APC can be programmed to load a pallet or change pallets by calling an M50. When a pallet change is
programmed, the VMC table moves to the right and adjacent to the empty pallet position on the APC base. The
receiver assembly then unclamps the pallet. The automatic door opens, the table moves to the unload position,
and the pallet is pulled into its home position. The VMC table moves over to the other pallet position, the next
pallet is pushed onto the receiver, and the pallet is clamped into position. The table then returns to its pro-
grammed position and the door closes.
Pallet movement is accomplished through the use of a drive motor and chain. The drive motor has a nonadjust-
able slip clutch that prevents damage to the motor if the pallet change is physically blocked.
NOTE:
96-0012 rev G
A u t o m a t i c
A u t o m a t i c
A u t o m a t i c
A u t o m a t i c
P a l l e t C h a n g e r
P a l l e t C h a n g e r
O
PERATOR'S

1.0 AUTOMATIC PALLET CHANGER (APC)

The machine will beep during a pallet change. This is an audible warning
signal, and not an alarm.
M
ANUAL
INTRODUCTION
1

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Summary of Contents for Haas Automatic Pallet Changer

  • Page 1 The HAAS Automatic Pallet Changer (APC) is used to automatically load and unload pallets into a HAAS VF-3 or VF-4. The APC is controlled by the VMC control, and uses the same air and power supplies. A simple M code (M50) is all that is required to change pallets.
  • Page 2 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 INTRODUCTION...
  • Page 3 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 INTRODUCTION...
  • Page 4 ANUAL 2.0 MAINTENANCE SCHEDULE The following is a list of required regular maintenance for the HAAS Automatic Pallet Changer. These specifica- tions, especially the daily routine maintenance, must be followed in order to keep your machine in good working order and to protect your warranty.
  • Page 5 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 INSTALLATION...
  • Page 6 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 INSTALLATION...
  • Page 7 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 INSTALLATION...
  • Page 8 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 INSTALLATION...
  • Page 9 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 INSTALLATION...
  • Page 10 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 INSTALLATION...
  • Page 11 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 INSTALLATION...
  • Page 12 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 INSTALLATION...
  • Page 13 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 INSTALLATION...
  • Page 14 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 INSTALLATION...
  • Page 15 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 INSTALLATION...
  • Page 16 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 PROGRAMMING...
  • Page 17 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 PROGRAMMING...
  • Page 18 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 PROGRAMMING...
  • Page 19 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 PROGRAMMING...
  • Page 20 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 PROGRAMMING...
  • Page 21 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 PROGRAMMING...
  • Page 22 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 PROGRAMMING...
  • Page 23 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 PROGRAMMING...
  • Page 24 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 PROGRAMMING...
  • Page 25 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 PROGRAMMING...
  • Page 26 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 TROUBLESHOOTING...
  • Page 27 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 TROUBLESHOOTING...
  • Page 28 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 TROUBLESHOOTING...
  • Page 29 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 TROUBLESHOOTING...
  • Page 30 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 TROUBLESHOOTING...
  • Page 31 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 ALARMS...
  • Page 32 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 ALARMS...
  • Page 33 911 APC PAL Load/Unload At Zero One or more of the pallets on the Automatic Pallet Changer has a load or unload position set to zero. This indicates that the APC set up procedure was incomplete. Establish the correct load and unload positions for all pallets and enter the positions in the appropriate settings.
  • Page 34 A u t o m a t i c A u t o m a t i c A u t o m a t i c A u t o m a t i c P a l l e t C h a n g e r P a l l e t C h a n g e r June 2003 TECHNICAL REFERENCE...

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