RedMax BCZ3000SW Owner's/Operator's Manual
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RedMax BCZ3000SW Owner's/Operator's Manual

RedMax BCZ3000SW Owner's/Operator's Manual

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OWNER / OPERATOR MANUAL
WARNING
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
APPLICABLE SERIAL NUMBERS :
DRIVE UNIT 300001 and up
All manuals and user guides at all-guides.com
BRUSHCUTTERS
BCZ3000S
BCZ3000SW
BCZ3000S
ENGINE UNIT 300001 and up
848-JC0-93A0 (311)
BCZ3000SW
WARNING
Before using our brushcutters,
please read this manual carefully to
understand the proper use of your
unit.

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Summary of Contents for RedMax BCZ3000SW

  • Page 1 All manuals and user guides at all-guides.com 848-JC0-93A0 (311) OWNER / OPERATOR MANUAL BRUSHCUTTERS BCZ3000S BCZ3000SW BCZ3000S BCZ3000SW WARNING WARNING The engine exhaust from this product Before using our brushcutters, contains chemicals known to the State please read this manual carefully to...
  • Page 2 All manuals and user guides at all-guides.com...

  • Page 3: Table Of Contents

    All manuals and user guides at all-guides.com SAFETY FIRST Instructions contained in warnings within this manual marked with a symbol concern critical points which must be taken into consideration to prevent possible serious bodily injury, and for this reason you are requested to read all such instructions carefully and follow them without fail.

  • Page 4: Parts Location

    BCZ3000S························································· 72.5(1843)x9.4(240)x12.87(327) in(mm) BCZ3000SW ··················································· 72.5(1843)x24.3(618)x16.38(416) in(mm) Dry weight w/o acc. BCZ3000S ································ 12.1 lbs (5.49kg) (12.94 lbs (5.87kg)Including tap head) BCZ3000SW··························· 12.65 lbs (5.74kg) (13.49 lbs (6.12kg)Including tap head) Engine Type······················································································ Air-cooled 2-stroke gasoline Model········································································································ Zenoah GZ30N Displacement ······················································································· 1.8cu-in (29.5cm Max.

  • Page 5: Warning Labels On The Machine

    All manuals and user guides at all-guides.com 3. Warning labels on the machine (1) Read owner's manual before operating this machine. (2) Wear head, eye and ear protection. (3) Warning/Attention (4) Keep all children, bystanders and helpers 15 meters away from the brushcutter IMPORTANT If warning label peel off or become soiled and impossible to read, you should contact the dealer from which you purchased the product to order new labels and affix them in the required...

  • Page 6: Symbols On The Machine

    Se référer au Manuel de l’utilisateur pour les NANCE SPECIFICATIONS AND ADJUSTMENTS. spécifications d’entretien et les réglages. MANUFACTURED : Aug. 2003 Manufacturé : Août 2003 MADE IN JAPAN MADE IN JAPAN Use RedMax 50:1 Oil ! Use RedMax 50:1 Oil ! 6 ...

  • Page 7: For Safe Operation

    All manuals and user guides at all-guides.com 5. For safe operation 1. Read this manual carefully until you completely understand and follow all safety and operating instructions. 2. Keep this manual handy so that you may refer to it later whenever any questions arise. Also note, if you have any questions which cannot be answered herein, contact the dealer from whom you purchased the product.
  • Page 8 All manuals and user guides at all-guides.com 5. For safe operation b. At night, at times of heavy fog, or at any other times when your field of vision might be limited and it would be difficult to gain a clear view of the working area.
  • Page 9 All manuals and user guides at all-guides.com 5. For safe operation ■ BEFORE STARTING THE ENGINE 1. The area within a perimeter of 50 feet (15m) of the person using the product should be considered a hazardous area into which no one should enter.
  • Page 10 All manuals and user guides at all-guides.com 5. For safe operation WARNING Never place the throttle into the high speed position when starting the engine. 3. After starting the engine, check to make sure that the cutting attachment stops rotating when the throttle is moved fully back to its original position.
  • Page 11 ■ HANDLING FUEL 1. The engine of the RedMax product is designed to run on a mixed fuel which contains highly flammable gasoline. Never store cans of fuel or 11 ...
  • Page 12 All manuals and user guides at all-guides.com 5. For safe operation refill the tank of the unit in any place where there is a boiler, stove, wood fire, electrical sparks, welding sparks, or any other source of heat or fire which might ignite the fuel. 2.

  • Page 13: Set Up

    All manuals and user guides at all-guides.com 6. Set up (BCZ3000S) ■ MOUNTING ENGINE (SE1) 1. Push the driveshaft housing toward the clutch housing and rotate it by hand to check that the driveshaft is engaged with the gears. 2. Insert the driveshaft housing into the clutch housing until it bottoms, and align the positioning holes on the clutch housing and the shaft tube and install the screw.
  • Page 14 All manuals and user guides at all-guides.com 6. Set up (BCZ3000SW) ■ MOUNTING ENGINE (SE5) 1. Push the driveshaft housing toward the clutch housing and rotate it by hand to check that the driveshaft is engaged with the gears. 2. Insert the driveshaft housing into the clutch...
  • Page 15 All manuals and user guides at all-guides.com 6. Set up (BCZ3000S/BCZ3000SW) ■ INSTALLING DEBRIS GUARD • Put the debris guard on the gear box, attach it with the 2 screws. (SE9) IMPORTANT 2 kinds of debris guard are packed in with BC3000SW.

  • Page 16: Fuel

    • These engines are certified to operate on unleaded gasoline. • Make sure to use gasoline with a • The RedMax engines are lubricated by oil minimum octane number of 89 RON specially formulated for air-cooled 2-cycle (USA/Canada: 87AL) gasoline engine use.
  • Page 17 All manuals and user guides at all-guides.com 7. Fuel again for at least one minute. As some long period of time, clean the fuel tank oils may be difficult to agitate depending after rendering it empty. Next, activate the on oil ingredients, sufficient agitation is engine and empty the carburetor of the necessary for the engine to last long.

  • Page 18: Operation

    6. Move the choke lever downward to open the choke. And restart engine. (OP2) 7. Allow the engine to warm up for a several minutes before starting operation. BCZ3000SW NOTE 1. When restarting the engine immediately after stopping it, leave the choke open.
  • Page 19 All manuals and user guides at all-guides.com 8. Operation ■ STOPPING ENGINE (OP3) 1. Release the throttle lever and run the engine for a half minute. 2. Shift the ignition switch to the STOP position. IMPORTANT • Except for an emergency, avoid stopping the engine while pulling the throttle lever.
  • Page 20 All manuals and user guides at all-guides.com 8. Operation 1. Hold the unit so the head is off the ground and is tilted about 20 degrees toward the sweep direction. (OP7) 2. You can avoid thrown debris by sweeping from your left to the right.

  • Page 21: Maintenance

    All manuals and user guides at all-guides.com 9. Maintenance ■ MAINTENANCE CHART every every every system/compornent procedure before hours hours hours note after after after ✔ fuel leaks, fuel spillage wipe out ✔ ✔ fuel tank, air filter, fuel filter inspect/clean replace, if necessary see ■ADJUSTING...
  • Page 22 Clean the spark plug and check that the plug gap is in the correct range. For a replacement plug, use the correct type specified by RedMax. (MA4) • REPLACEMENT PLUG IS A CHAMPION RZ7C. .025 in 0.655mm...
  • Page 23 All manuals and user guides at all-guides.com 9. Maintenance ■ MUFFLER WARNING • Inspect periodically, the muffler for loose fasteners, any damage or corrosion. If any sign of exhaust leakage is found, stop using the machine and have it repaired immediately. •...

  • Page 24: Storage

    All manuals and user guides at all-guides.com 9. Maintenance sure that the muffler is clean and free of wood chips, leaves, and other waste before use. • Check the intake air cooling vent and the area around the cylinder cooling fins after every 25 hours of use for blockage, and remove any waste which has attached itself to the brushcutter.

  • Page 25: Optional Blade Usage

    (OPT1) • When replacing blade always be sure to use products which have been certified by RedMax. WARNING • When sharpening, removing, or reattaching the blade, be sure to wear thick, sturdy gloves and use only proper tools and equipment to prevent injury.
  • Page 26 (OPT2) (1) Cover: 3540-13283 (2) Holder (B): 6019-13250 (STANDARD) (3) Nut: T3002-13260 (STANDARD) IMPORTANT OPT3 [BCZ3000S/BCZ3000SW] Change to the debris guard which is suitable for the metal blade. (OPT3) 26~43.5 in-lbs TIGHTENING TORQUE: (2.94~4.9 N.m.) (1) Guard: T3246-24110 OPT4 IMPORTANT...
  • Page 27 • Make sure that the blade is not bent, warped, cracked, broken or damaged. • If you find any error to the blade, discard it and change new one which is certified by RedMax. 27 ...
  • Page 28 All manuals and user guides at all-guides.com 11. Optional blade usage ■ By using the shoulder strap, hang the unit on OPT9 your right side. Adjust the strap length so that the cutting head may become parallel to the ground. (OPT9) WARNING Make sure to use shoulder strap and debris guard.
  • Page 29 All manuals and user guides at all-guides.com 11. Optional blade usage the blade is fed faster than its cutting capability. f. Cut only from your right to your left. g. Keep your path of advance clear of material that has been cut and other debris. 3.

  • Page 30: Troubleshooting Guide

    ➞ wipe away ➞ clogged with dust ➞ wash air cleaner ➞ clogged with dust ➞ clean cylinder fin, fan cover When your unit seems to need further service, please consult with our RedMax service shop in your area. 30 ...

  • Page 31: Parts List

    All manuals and user guides at all-guides.com 12. Parts list BRUSHCUTTERS BCZ3000S BCZ3000SW NOTE : 1. Use KOMATSU ZENOAH genuine parts as specified in the parts list for repair and/or replacement. 2. KOMATSU ZENOAH does not warrant the machines, which have been damaged by the use of any parts other than those specified by the company.
  • Page 32 All manuals and user guides at all-guides.com 12. Parts list Fig.1 DRIVE UNIT BCZ3000S (S/N 300001 and up) 32 ...
  • Page 33 All manuals and user guides at all-guides.com Fig.1 DRIVE UNIT BCZ3000S (S/N 300001 and up) Key# Part Number Description Q'ty Key# Part Number Description Q'ty T3108-12100 PIPE-C T3189-15191 • EYELET T3400-12130 • SEAL T3189-15132 • COVER 3520-12213 SHAFT T3189-15142 • CORD HOLDER 848-JC0-6100 GEARCASE-A T3189-15160...
  • Page 34 All manuals and user guides at all-guides.com 12. Parts list Fig.2 DRIVE UNIT BCZ3000SW (S/N 300001 and up) 34 ...
  • Page 35 All manuals and user guides at all-guides.com Fig.2 DRIVE UNIT BCZ3000SW (S/N 300001 and up) Key# Part Number Description Q'ty Key# Part Number Description Q'ty T3108-12100 PIPE-C T3189-15112 • CASE T3400-12130 • SEAL T3189-15191 • EYELET 3520-12213 SHAFT T3189-15132 • COVER...
  • Page 36 All manuals and user guides at all-guides.com 12. Parts list Fig.3 ENGINE UNIT BCZ3000S (S/N 300001 and up) BCZ3000SW (S/N 300001 and up) 36 ...
  • Page 37 All manuals and user guides at all-guides.com BCZ3000S (S/N 300001 and up) Fig.3 ENGINE UNIT BCZ3000SW (S/N 300001 and up) Key# Part Number Description Q'ty Key# Part Number Description Q'ty 848-F60-12A1 CYLINDER T1590-31120 • DRUM T1590-12210 GASKET, base 04065-02812 • SNAP RING...
  • Page 38 All manuals and user guides at all-guides.com CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and KOMATSU ZENOAH are pleased to explain the emission control system warranty on your 1995 and later small off-road engine. In California, new small off-road engines must be designed, built and equipped to meet the state’s stringent anti-smog standards.
  • Page 39 ZENOAH AMERICA INC. AT (770)-381-5147. IMPORTANT: YOU WILL RECEIVE A WARRANTY REGISTRATION CARD AT TIME OF PURCHASE.PLEASE FILL OUT THE CARD AND SEND IT TO RedMax / KOMATSU ZENOA AMERICA WITHIN SEVEN (7) DAYS.BE SURE TO KEEP A COPY FOR YOUR RECORDS.
  • Page 40 Telles sont les limites de la garantie. Le coût du transport de l'unité jusqu'au revendeur RedMax et depuis celui-ci sera à la charge de l'acheteur. L'acheteur ne supportera pas le coût de main d'oeuvre du diagnostic qui amène à la conclusion qu'une pièce garantie est défectueuse, si ce diagnostic est effectué...

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