RedMax BCZ2600S Owner's/Operator's Manual
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RedMax BCZ2600S Owner's/Operator's Manual

RedMax BCZ2600S Owner's/Operator's Manual

Redmax brush cutter user manual
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OWNER / OPERATOR MANUAL
WARNING
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
APPLICABLE SERIAL NUMBERS :
BCZ2600S
DRIVE UNIT 300001 and up
BCZ2600SU
DRIVE UNIT 300001 and up
BCZ2600SW DRIVE UNIT 300001 and up
BRUSHCUTTERS
BCZ2600S
BCZ2600SU
BCZ2600SW
BCZ2600S
BCZ2600SU
BCZ2600SW
WARNING
Before using our brushcutters,
please read this manual carefully to
understand the proper use of your
unit.
ENGINE UNIT 300101 and up
ENGINE UNIT 300101 and up
ENGINE UNIT 300101 and up
T3228-93110 (309)

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  • Page 1 OWNER / OPERATOR MANUAL BRUSHCUTTERS BCZ2600S BCZ2600SU BCZ2600SW BCZ2600S BCZ2600SU WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. APPLICABLE SERIAL NUMBERS : BCZ2600S DRIVE UNIT 300001 and up...

  • Page 3: Table Of Contents

    SAFETY FIRST Instructions contained in warnings within this manual marked with a critical points which must be taken into consideration to prevent possible serious bodily injury, and for this reason you are requested to read all such instructions carefully and follow them without fail. ■...

  • Page 4: Parts Location

    ■ BCZ2600S/BCZ2600SU/BCZ2600SW Overall size(LxWxH) BCZ2600S/BCZ2600SU ····································· 70.5(1790)x9.8(250)x12.2(310) in(mm) BCZ2600SW ····················································· 70.5(1790)x24.8(630)x19.1(485) in(mm) Dry weight w/o acc. BCZ2600S/BCZ2600SU ················································· 11.7 lbs (5.3kg)/11.1 lbs (5.1kg) BCZ2600SW ···························································································· 13.0 lbs (5.9kg) Engine Type······················································································ Air-cooled 2-stroke gasoline Model········································································································ Zenoah GZ25N Displacement ······················································································· 1.6cu-in (25.4cm Max.

  • Page 5: Warning Labels On The Machine

    3. Warning labels on the machine (1) Read owner's manual before operating this machine. (2) Wear head, eye and ear protection. (3) Warning/Attention (4) Keep all children, bystanders and helpers 15 meters away from the brushcutter IMPORTANT If warning label peel off or become soiled and impossible to read, you should contact the dealer from which you purchased the product to order new labels and affix them in the required location(s).

  • Page 6: Symbols On The Machine

    4. Symbols on the machine IMPORTANT ENGINE INFORMATION THIS ENGINE MEETS U.S. EPA PH2 AND 2001 CALIFORNIA EMISSION REGULATIONS FOR SI SORE’s COMPLIANCE PERIOD : CATEGORYA: ENGINE FAMILY : 1KZXS.0254QR ; EM ENGINE DISPLACEMENT : 25.4cc REFER TO OWNER’S MANUAL FOR MAINTE- NANCE SPECIFICATIONS AND ADJUSTMENTS.

  • Page 7: For Safe Operation

    5. For safe operation 1. Read this manual carefully until you completely understand and follow all safety and operating instructions. 2. Keep this manual handy so that you may refer to it later whenever any questions arise. Also note, if you have any questions which cannot be answered herein, contact the dealer from whom you purchased the product.
  • Page 8 5. For safe operation 8  b. At night, at times of heavy fog, or at any other times when your field of vision might be limited and it would be difficult to gain a clear view of the working area. c.
  • Page 9 5. For safe operation ■ BEFORE STARTING THE ENGINE 1. The area within a perimeter of 50 feet (15m) of the person using the product should be considered a hazardous area into which no one should enter. If necessary yellow warning rope, warning signs should be placed around the perimeter of the area.
  • Page 10 5. For safe operation 10  WARNING Never place the throttle into the high speed position when starting the engine. 3. After starting the engine, check to make sure that the cutting attachment stops rotating when the throttle is moved fully back to its original position.
  • Page 11 ■ HANDLING FUEL 1. The engine of the RedMax product is designed to run on a mixed fuel which contains highly flammable gasoline. Never store cans of fuel or 11 ...
  • Page 12 5. For safe operation 12  refill the tank of the unit in any place where there is a boiler, stove, wood fire, electrical sparks, welding sparks, or any other source of heat or fire which might ignite the fuel. 2.

  • Page 13: Set Up

    6. Set up (BCZ2600S, BCZ2600SU) ■ MOUNTING ENGINE (SE1) 1. Push the driveshaft housing toward the clutch housing and rotate it by hand to check that the driveshaft is engaged with the gears. 2. Insert the driveshaft housing into the clutch...
  • Page 14 6. Set up (BCZ2600SW) 14  ■ MOUNTING ENGINE (SE5) 1. Push the driveshaft housing toward the clutch housing and rotate it by hand to check that the driveshaft is engaged with the gears. 2. Insert the driveshaft housing into the clutch housing until it bottoms, and align the positioning holes on the clutch housing and the shaft tube and install the screw.
  • Page 15 6. Set up SE10 SE11 ■ INSTALLING CUTTING HEAD (SE10) 1. While locking the gear shaft, by inserting the supplied tool into the upper holder on the gear box, loosen and remove the hexagon nut(left- handed) 2. Fit the holder attached to the upper holder. Then screw in the cutting head to the gear shaft over the holders.

  • Page 16: Fuel

    3m (10ft) away from the fueling point before starting the engine. • The RedMax engines are lubricated by oil specially formulated for air-cooled 2-cycle gasoline engine use. If RedMax oil is not available, use an anti-oxidant added quality oil expressly labeled for air-cooled 2-cycle engine use.
  • Page 17 7. Fuel again for at least one minute. As some oils may be difficult to agitate depending on oil ingredients, sufficient agitation is necessary for the engine to last long. Be careful that, if the agitation is insufficient, there is an increased danger of early piston seizing due to abnormally lean mixture.

  • Page 18: Operation

    8. Operation BCZ2600S BCZ2600SU BCZ2600SW 18  ■ STARTING ENGINE WARNING The cutting head will start rotating upon the engine starts. 1. Rest the unit on a flat, firm place. Keep the cutting head off the ground and clear of surrounding objects as it will start rotating upon starting of the engine.
  • Page 19 8. Operation .04 in (1~2mm) ■ STOPPING ENGINE (OP3) 1. Release the throttle lever and run the engine for a half minute. 2. Shift the ignition switch to the STOP position. IMPORTANT • Except for an emergency, avoid stopping the engine while pulling the throttle lever.
  • Page 20 8. Operation 20  crowding the line into the cutting area. Allow the unit to trim at its own pace. 1. Hold the unit so the head is off the ground and is tilted about 20 degrees toward the sweep direction.

  • Page 21: Maintenance

    9. Maintenance ■ MAINTENANCE CHART system/compornent fuel leaks, fuel spillage fuel tank, air filter, fuel filter idle adjusting screw spark plug cylinder fins, intake air cooling vent clean muffler, spark arrester, cylinder exhaust port clean throttle lever, ignition switch cutting parts debris guard gear case screws/nuts/bolts...
  • Page 22 Clean the spark plug and check that the plug gap is in the correct range. For a replacement plug, use the correct type specified by RedMax. (MA4) • REPLACEMENT PLUG IS A NGK CMR7A. IMPORTANT •...
  • Page 23 9. Maintenance ■ MUFFLER WARNING • Inspect periodically, the muffler for loose fasteners, any damage or corrosion. If any sign of exhaust leakage is found, stop using the machine and have it repaired immediately. • Note that failing to do so may result in the engine catching on fire.
  • Page 24 9. Maintenance 24  themselves to the brushcutter. Failing to do so could cause the muffler to become overheated, and that this in turn could cause the engine to catch on fire. Always make sure that the muffler is clean and free of wood chips, leaves, and other waste before use.

  • Page 25: Storage

    10. Storage • Aged fuel is one of major causes of engine starting failure. Before storing the unit, empty the fuel tank and run the engine until it uses all the fuel left in the fuel line and the carburetor. Store the unit indoor taking necessary measures for rust prevention.

  • Page 26: Optional Blade Usage

    (OPT1) • When replacing blade always be sure to use products which have been certified by RedMax. WARNING • When sharpening, removing, or reattaching the blade, be sure to wear thick, sturdy gloves and use only proper tools and equipment to prevent injury.
  • Page 27 11. Optional blade usage OPT3 BCZ2600S BCZ2600SU OPT4 BCZ2600S BCZ2600SU OPT5 OPT6 IMPORTANT [ BCZ2600S, BCZ2600SU ] Change to the debris guard which is suitable for the metal blade. (OPT3) TIGHTENING TORQUE: (1)Guard Ass’y: 6489-24000 (2)Guard: 6489-24110 (3)Plate Comp.: 6489-24200 (4)Plate: 6489-24210...
  • Page 28 • If you find any error to the blade, discard it and change new one which is certified by RedMax. ■ By using the shoulder strap, hang the unit on your right side. Adjust the strap length so that the cutting head may become parallel to the ground.(OPT8)
  • Page 29 11. Optional blade usage you understand what causes kick out, how you can reduce the chance of kick out and how you can remain in control of the unit if kick out does occur. 1. What causes kick out: • Kick out can occur when the moving blade contacts an object that it cannot cut.
  • Page 30 11. Optional blade usage OPT9 30  ■ MAINTENANCE BLADE • Check the blade and the fasteners for looseness, cracking, or bending. • Check the cutting edges and reform with a flat file. Point (OPT9) : 1. Keep the end corner sharp. 2.

  • Page 31: Troubleshooting Guide

    (exhaust port) ➞ carbon is built-up air cleaner cylinder fin, fan cover When your unit seems to need further service, please consult with our RedMax service shop in your area. PROBABLE CAUSES ➞ incorrect fuel ➞...
  • Page 32 32 ...

  • Page 33: Parts List

    (7) years after the machine is discontinued. It is also possible that some parts may be available even after the limit of seven (7) years.] APPLICABLE SERIAL NUMBERS : BCZ2600S DRIVE UNIT 300001 and up BCZ2600SU DRIVE UNIT 300001 and up...
  • Page 34 13. Parts list Fig.1 DRIVE UNIT BCZ2600S (S/N 300001 and up) BCZ2600SU (S/N 300001 and up) 34 ...
  • Page 35 BCZ2600S (S/N 300001 and up) Fig.1 DRIVE UNIT BCZ2600SU (S/N 300001 and up) Key# Description PIPE-COMP, 1500xø24xT1.7 PIPE-COMP, 1500xø24xT1.5 SHAFT, 1536xø7, spline 7T GEARCASE-ASSY • GEARCASE • BEARING • BEARING • RING • SEAL • SHAFT • GEAR • NUT, M10 •...
  • Page 36 13. Parts list Fig.2 DRIVE UNIT BCZ2600SW (S/N 300001 and up) 36 ...
  • Page 37 Fig.2 DRIVE UNIT BCZ2600SW (S/N 300001 and up) Key# Description PIPE-COMP, 1500xø24xT1.7 SHAFT, 1536xø7, spline 7T GEARCASE-ASSY • GEARCASE • BEARING • BEARING • RING • SEAL • SHAFT • GEAR • NUT, M10 • PINION • BEARING • BEARING •...
  • Page 38 13. Parts list Fig.3 ENGINE UNIT BCZ2600S (S/N 300101 and up) BCZ2600SU (S/N 300101 and up) BCZ2600SW (S/N 300101 and up) 38 ...
  • Page 39 BCZ2600S BCZ2600SU (S/N 300101 and up) Fig.3 ENGINE UNIT BCZ2600SW (S/N 300101 and up) Key# Description CYLINDER GASKET, base BOLT, M5x22 INSULATOR GASKET, insulator GASKET, carburetor SCREW, M5x20 REEDVALVE (S)-A • VALVECASE (S) • REEDVALVE • STOPPER • SCREW, M3x8...
  • Page 40 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and KOMATSU ZENOAH are pleased to explain the emission control system warranty on your 1995 and later small off-road engine. In California, new small off-road engines must be designed, built and equipped to meet the state’s stringent anti-smog standards.
  • Page 41 ZENOAH AMERICA INC. AT (770)-381-5147. IMPORTANT: YOU WILL RECEIVE A WARRANTY REGISTRATION CARD AT TIME OF PURCHASE.PLEASE FILL OUT THE CARD AND SEND IT TO RedMax / KOMATSU ZENOA AMERICA WITHIN SEVEN (7) DAYS.BE SURE TO KEEP A COPY FOR YOUR RECORDS.
  • Page 42 à compter de la date de livraison initiale d’une unité. Telles sont les limites de la garantie. Le coût du transport de l'unité jusqu'au revendeur RedMax et depuis celui-ci sera à la charge de l'acheteur. L'acheteur ne supportera pas le coût de main d'oeuvre du diagnostic qui amène à la conclusion qu'une pièce garantie est défectueuse, si ce diagnostic est effectué...
  • Page 44 KOMATSU ZENOAH AMERICA INC. 4344 Shackleford Road Suite 500 Norcross, Georgia 30093 © Printed in U.S.A.

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